18
TROUBLE SHOOTING
Repar and adjustment procedures should be
made by experienced maintenance personnel,
or by a DoALL servce representatve.
Reference to the machne's electrcal and
hydraulc schematcs wll be helpful.
MACHINE WON'T START
1.
Make sure the disconnect switch is in the "ON"
position.
2.
Reset the
All Stop
pushbutton (rotate the button
head
clockwse
).
3.
Make sure the bandwheel doors are closed.
4.
Check the main fuses and/or circuit breakers for
faulty operation.
5.
Check the overload reset on the drive motor starter.
Starting and stopping the machine a number of
times in quick succession, or an overload, will trip
the starter overload switch. Locate and correct the
trouble, then push the overload reset switch.
6.
Check the transformer for faulty operation.
MACHINE VIBRATION
1.
Check for unbalanced bandwheels.
2.
Check for worn or unbalanced band drive belt.
3.
Check for an incorrectly shimmed machine base.
SAW BAND VIBRATION
1.
Incorrect band speed is being used.
2.
Choice of blade pitch is incorrect.
3.
Stock is not being clamped firmly to the worktable
and/or by optional vise jaws.
4.
Check for worn or improperly adjusted saw guide
inserts.
5.
Check for a worn saw guide back-up bearing.
6.
Check for a loose post. Adjust the cover plate if
necessary.
7.
Check for a poor weld in the saw band.
8.
Check for an incorrect saw band tension setting.
SAW BAND IS CUTTING INACCURATELY
1.
Check for worn blade teeth. Inserts that are too
wide for the blade will damage the teeth set.
2.
Check for scale on the stock.
3.
The saw band may be too wide if a radius is being
cut.
4.
Check for incorrect saw band or insert alignment.
5.
Incorrect band speed is being used.
6.
Mist coolant is not being applied evenly to both sides
of the saw band.
7.
Check for an incorrect saw band tension setting.
8.
The upper saw guide is not located close enough
to the stock.
9.
Check for worn or loosely-adjusted saw guide
inserts.
EXCESSIVE INSERT AND BLADE WEAR
1.
Inserts or roller saw guide are adjusted too tightly
on the saw band.
2.
High band speed is causing friction (using roller
saw guides may be adviseable). Increase coolant
volume to better lubricate the saw band.
3.
The back-up bearing may need replacement.
4.
Check for incorrect saw band tension setting.
5.
Wheel brush is worn or not properly adjusted
causing chips to stay on the bandwheel.
PREMATURE BLADE TEETH DULLING
1.
The saw band is not being "broken" in on the first few
cuts. Reduce the feeding pressure when making
these cuts.
2.
Band speed is too high (this causes abrasion).
3.
Saw band pitch is too coarse.
4.
Too light a feed pressure. Increase if necessary.
5.
Coolant is not properly covering the saw band.
Содержание 3613-V5
Страница 1: ...3613 V5 Serial No 569 04101 to Band Sawing Machine Instruction Manual...
Страница 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN...
Страница 7: ...MACHINE FEATURES FRONT VIEW...
Страница 8: ...MACHINE FEATURES Continued REAR VIEW...
Страница 17: ...13 LUBRICATION NEXT 2 PAGES...
Страница 19: ...15 LUBRICATION DIAGRAM FRONT VIEW REAR VIEW...