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18

TROUBLE SHOOTING

 

Repar and adjustment procedures should be 

made by experienced maintenance personnel, 

or  by  a  DoALL  servce  representatve.  

Reference  to  the  machne's  electrcal  and 

hydraulc schematcs wll be helpful.

MACHINE WON'T START

1. 

Make  sure  the  disconnect  switch  is  in  the  "ON" 

position.

2. 

Reset the 

All Stop

 pushbutton (rotate the button 

head 

clockwse

).

3. 

Make sure the bandwheel doors are closed.

4. 

Check the main fuses and/or circuit breakers for 

faulty operation.

5. 

Check the overload reset on the drive motor starter.  

Starting  and  stopping  the  machine  a  number  of 

times in quick succession, or an overload, will trip 

the starter overload switch.  Locate and correct the 

trouble, then push the overload reset switch.

6. 

Check the transformer for faulty operation.

MACHINE VIBRATION

1. 

Check for unbalanced bandwheels.

2. 

Check for worn or unbalanced band drive belt.

3. 

Check for an incorrectly shimmed machine base.

SAW BAND VIBRATION

1. 

Incorrect band speed is being used.

2. 

Choice of blade pitch is incorrect.

3. 

Stock is not being clamped firmly to the worktable 

and/or by optional vise jaws.

4. 

Check for worn or improperly adjusted saw guide 

inserts.

5. 

Check for a worn saw guide back-up bearing.

6. 

Check for a loose post.  Adjust the cover plate if 

necessary.

7. 

Check for a poor weld in the saw band.

8. 

Check for an incorrect saw band tension setting.

SAW BAND IS CUTTING INACCURATELY

1. 

Check for worn blade teeth.  Inserts that are too 

wide for the blade will damage the teeth set.

2. 

Check for scale on the stock.

3. 

The saw band may be too wide if a radius is being 

cut.

4. 

Check for incorrect saw band or insert alignment.

5. 

Incorrect band speed is being used.

6. 

Mist coolant is not being applied evenly to both sides 

of the saw band.

7. 

Check for an incorrect saw band tension setting.

8. 

The upper saw guide is not located close enough 

to the stock.

9. 

Check  for  worn  or  loosely-adjusted  saw  guide 

inserts.

EXCESSIVE INSERT AND BLADE WEAR

1. 

Inserts or roller saw guide are adjusted too tightly 

on the saw band.

2. 

High  band  speed  is  causing  friction  (using  roller 

saw guides may be adviseable). Increase coolant 

volume to better lubricate the saw band.

3. 

The back-up bearing may need replacement.

4. 

Check for incorrect saw band tension setting.

5. 

Wheel  brush  is  worn  or  not  properly  adjusted 

causing chips to stay on the bandwheel.

PREMATURE BLADE TEETH DULLING

1. 

The saw band is not being "broken" in on the first few 

cuts.  Reduce the feeding pressure when making 

these cuts.

2. 

Band speed is too high (this causes abrasion).

3. 

Saw band pitch is too coarse.

4. 

Too light a feed pressure.  Increase if necessary.

5. 

Coolant is not properly covering the saw band.

Содержание 3613-V5

Страница 1: ...3613 V5 Serial No 569 04101 to Band Sawing Machine Instruction Manual...

Страница 2: ...nine 9 months to file a claim 1 You have fourteen 14 days to report damage not noted at time of delivery a Report damage as soon as possible This makes it easier to prove that it did not happen at co...

Страница 3: ...is stamped on a plate attached to your machine Be sure to provide machine model and serial numbers with any correspondence or parts orders Specifications contained herein were in effect at the time th...

Страница 4: ...eel Tires 16 Insert Type Saw Guides 16 Electric Motors 16 Head Components 16 Spindle Drive Bearings 16 Wheel Brush 16 Transmission 16 Variable Pulley 16 Band Drive Belt 16 Mist Coolant 16 Machine Clea...

Страница 5: ...MACHINE DIMENSIONS INCHES 03 MILLIMETERS 1 mm FLOOR PLAN...

Страница 6: ...CHINE DIMENSIONS Continued INCHES 03 MILLIMETERS 1 mm FRONT VIEW 13 330 2 mm 79 88 2029 0 mm 19 482 6 mm 85 88 2181 4 mm 25 635 0 mm 91 88 2333 8 mm 31 787 4 mm 97 88 2486 2 mm A B Dimensions Work Hei...

Страница 7: ...MACHINE FEATURES FRONT VIEW...

Страница 8: ...MACHINE FEATURES Continued REAR VIEW...

Страница 9: ...a Remove all bolts which fasten the machine to the shipping skid b Check inside the rear drive compartment for other removable brackets extra machine parts or supplies which might have been placed th...

Страница 10: ...the machine s electrical box Refer to the electrical schematic if necessary when making the connections 3 Turn the disconnect switch on the electrical box to ON Then a Alternately jog the Band Start...

Страница 11: ...type of material to be cut and its thickness It also has a radius guide that shows the minimum radii cuts possible with various saw band widths 2 To use find the material to be cut in the first column...

Страница 12: ...nd speed range is 550 to 5500 fpm 170 to 1675 m min 3 Variable speed is changed by turning the Band Speed knob Turn the control clockwise to increase the band speed counterclockwise to decrease it 4 D...

Страница 13: ...sent the recommended tensions for common saw band gages and pitches Adjusting Saw Band Tension 3 The following are operator tensioning recommendations Reduce the recommended band tension when using sa...

Страница 14: ...kpieces with heights varying up to 13 inches 330 2 mm 2 To adjust a Loosen the lockscrew located inside the upper bandwheel door by using the adjustment knob and turn counterclockwise this knob also u...

Страница 15: ...ide can not be damaged while stock is being loaded onto the worktable 2 Tilt the worktable to the desired angle and lock it in place 3 Load stock to be cut onto the worktable Clamp the stock if necess...

Страница 16: ...ed Use the widest possible saw band for cutting the curve Internal Contour Sawing 3 Attempting to cut too small a radius with too wide a saw band will cause binding and the lower bandwheel may become...

Страница 17: ...13 LUBRICATION NEXT 2 PAGES...

Страница 18: ...ISO VG Grade 68 Formerly ASTM Grade No 315 Union 76 UNAX RX 68 or equivalent 1 2 3 4 5 6 CHECK MONTHLY High quality EP extreme pressure multi purpose gear oil S A E Grade No 90 Union 76 MP Gear Lube 9...

Страница 19: ...15 LUBRICATION DIAGRAM FRONT VIEW REAR VIEW...

Страница 20: ...brush will score the bandwheel tire 2 Replace the brush when necessary BAND DRIVE BELT 1 The belt driving the input sheave will stretch during use This stretch should be taken up by moving the drive...

Страница 21: ...as such as saw guides table surface T slots bandwheels slides etc Remove these materials as soon as possible The DoALL Company recommends removing chip collections at least twice per each eight 8 hour...

Страница 22: ...post Adjust the cover plate if necessary 7 Check for a poor weld in the saw band 8 Check for an incorrect saw band tension setting SAW BAND IS CUTTING INACCURATELY 1 Check for worn blade teeth Insert...

Страница 23: ...the bandwheel tire 5 Incorrect saw guide blocks are being used 6 Check for incorrect saw band tension setting SURFACE FINISH ON WORK IS TOO ROUGH 1 Check for a worn saw guide insert adjust or replace...

Страница 24: ...ake final radius adjustments with the fine adjustment wheel Then a tighten the arm and radius arm clamp bolts while making sure the center pin is square to the table b Adjust the disc cutter for stock...

Страница 25: ...elow the left worktable surface b A pulley and cable system attached by an adjustable bracket to the rear worktable edge and to an air cylinder mounted to the machine base 3 Operation procedures are a...

Страница 26: ...ng procedures This is done by placing a magnifing lens around the shade of the worklight 2 A protective lens cover should be placed around the magnifier to prevent scratches when not being used POST E...

Страница 27: ...s for filing and polishing operations Set Up 1 Position the workstops located on the left side of the worktable to limit travel The front stop controls cut depth the rear stop minimizes unnecessary tr...

Страница 28: ...ket head screw Then a Run the worktable forward until the back up bar barely touches the saw band b Set the workstop for the required stock length dimension The back up bar scale is not used for angle...

Страница 29: ...Guides W Steel or Carbide Faced Back Up Bearings Roller Saw Guides 1 Use roller saw guides for continuous high speed sawing They are recommended for continuous sawing at band speeds over 1300 fpm 390...

Страница 30: ...e and one 1 side roller in upper guide block b Place one 1 back up roller and one 1 side roller in the lower saw guide block in opposite position of the upper guide c Attach the upper roller guide to...

Страница 31: ...the right hand b Allow the rivet head to slip into the slotted hole and slide into the slot s small end c Straighten the file band to allow the spring steel end to snap over the dowel Joining File Ban...

Страница 32: ...band c Install the special table center plate larger slot than the standard one 3 Occasionally rub graphite powder into the polishing fabric to lubricate and increase band life Use the air nozzle to...

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