DMC HC134 Скачать руководство пользователя страница 2

INVALIDATION  OF  LIMITED  WARRAN1Y 

This  repair  manual  is  provided  to  those  owners  of  Daniels  Manufacturing  Corp.  (DMC) 

products  whe  have  elected  to  conduct  in-house  repairs  of  such  products  and  who 

thereby  consent  to  waive  rights  which  they  otherwise  might  have  had  under  the 

DMC  Limited  Warranty  applicable  to  such  products. 

DMC  provides  complete  repair  and  maintenance  service  for  all  of  its  products.  Owners 

of  DMC  products  are  warned  that  any  tampering,  including  partial  or  complete  disassembly 

of  the  product  will  invalidate  the  Limited  Warranty  applicable  to  said  product. 

LIMITED  WARRANTY  AND  LIMITATION  OF  LIABILITY 

(a)  LIMITED  WARRANTY:  DMC  warrants  each  new  product  sold  by  DMC  to  be  free  from 

defects  in  material  and  workmanship  under  normal  use  and  service.  The  sole  obligation 

and  liability  of  DMC  under  this  warranty  is  limited  to,  at  its  option,  the  repair  of, 

the  refund  of  the  purchase  price  of,  or  the  replacement  at  its  factory  of  any  such 

product  which  proves  defective  within  90  days  after  delivery  to  the  first  end  user,  and 

is  found  to  be  defective  in  material  or  workmanship  by  DMC  inspection. 

(b)  In  no  case  shall  this  warranty  be  effective  unless  delivery  to  the  end  user  occurs  within 

180  days  after  delivery  by  DMC  to  the  original  purchaser.  and  written  notice  of  any  defect 

shall  have  been  given  to  DMC  within  30  days  from  the  date  such  defect  is  first  discovered. 

(c)  Products  for  warranty  consideration  shall  be  returned  with  all  transportation  charges  prepaid 

to  DMC.  Products  repaired  or  replaced  under  this  limited  warranty  are  warranted  for  the 

unexpired  portion  of  the  original  warranty  and  shall  be  returned  F.O.B.  factory,  Orlando, 

Florida. 

(d)  DMC  disclaims  any  liability  whether  under  this  warranty  or  otherwise  for  any  failure  of  its 

products  which  is  caused,  in  whole  or  in  part,  by  the  use  in  or  with  that  product  of 

component  parts  net  manufactured  by  DMC,  er  if  said  failure  has,  in  the  opinion  of  DMC 

inspection,  been  caused  by  tampering,  misuse,  neglect,  improper  storage,  normal  wear  and 

tear  or  improper  operation. 

(e)  The  terms  of  this  limited  warranty  are  the  sole  and  exclusive  warranty  terms  that  shall  have 

any  force  and  effect  in  this  order  and  such  terms  are  in  lieu  of  all  other  warranties 

expressed  or  implied  including,  but  not  limited  to  the  implied  warranties  of  or  merchantability 

and  fitness  for  a  particular  purpose,  which  are  herewith  expressly  excluded.  NO  WARRANlY, 

EXPRESS  OR  IMPLIED,  IS  MADE  OR  AUTHORIZED  TO  BE  MADE  OR  ASSUMED  WITH  RESPECT  TO 

THE  PRODUCTS  OF  DMC  OTHER  THAT  HEREIN  SET  FORTH. 

(aa)  LIMIT ATION  OF  LIABILITY;  other  than  the  liability  set  forth  in  the  above  expressed  warranty 

applicable  to  the  products  sold  to  the  purchaser,  DMC  SHALL  NOT  BE  LIABLE  FDR 

CONSEQUENTIAL.  INCIDENTAL.  SPECIAL.  OR  OTHER  lYPES  OF  DAMAGES  AND  EXPRESSLY 

EXCLUDES  AND  DISCLAIMS  SUCH  DAMAGES  RESULTING  FROM  OR  CAUSED  BY  THE  USE, 

OPERATION,  FAILURE,  MALEFACTION  OR  DEFECTS  OF  ANY  PRODUCTS  SOLD  TO  THE  PURCHASER 

AND  THROUGH  PURCHASER  TO  ANY  OTHER  PURCHASERS  OR  END  USERS  UNDER  THIS  OR  ANY 

OTHER  ORDER,  IT  BEING  UNDERSTOOD  THAT  THE  PRODUCTS  SOLD  HEREUNDER  ARE  NOT 

CONSUMER  PRODUCTS. 

Orange  County,  Florida,  U.S.A.  shall  be  the  proper  venue  for  any  action  or  claim  arising 

because  of  any  alleged  defect  of  any  product,  service  or  information  manufactured  or 

supplied  by  DMC.  In  the  event  of  litigation,  Florida  law  shall  govern  and  DMC,  if  it  prevails, 

in  whole  or  in  part,  shall  be  entitled  to  reasonable  attorney's  fees,  witness  fees,  and 

court  costs. 

Содержание HC134

Страница 1: ...0 Cl 00 0 0 HC134 4 INDENT DIE LESS CRIMP TOOL DI DANIELS MANUFACTURING CORP IIIIIIIIP ORLANDO FLORIDA d DwM CAGE 11851 DATE 12 01 REVISION C COPYRIGHTC 2001 ALL RIGHTS RESERVED DANIELS MANUFACTURING...

Страница 2: ...ed F O B factory Orlando Florida d DMC disclaims any liability whether under this warranty or otherwise for any failure of its products which is caused in whole or in part by the use in or with that p...

Страница 3: ...er 0 Ring 10 Inspection Replacement of Pressure Adjusting Valve 11 Installation of PSI Valve 11 Adjustment of Pump System Pressure 12 Removal of Ram Lip Seal 13 Installation of Ram Lip Seal 13 Removal...

Страница 4: ...DVANCE MANUAL RETRACT ADVANCE HANDLE 0 BRIDGE LOCKING PIN 4 INDENTERS 1 FIXED 3 MOVABLE RELEASE ROD HANDLE RELEASE PIN ROTATE AND DEPRESS HANDLE TO RETRACT INDENTERS PUMPING STROKE OR RETRACT PUMP HAN...

Страница 5: ...GENERAL MAINTENANCE The HC134 is a hydraulic crimp tool which requires well trained experienced personnel having a clean work area equipped with adequate tools for major repairs adjustments or mainten...

Страница 6: ...chanism if not regularly removed Wipe entire tool thoroughly with a clean dry or slightly oily cloth after daily use 2 DO NOT MAKE ADJUSTMENTS TO THE TOOL There are no adjustments on this tool that ca...

Страница 7: ...ne marked on the barrel see Figu re 2 Rotate each successive cri m p 45 NOTE The n um ber of crimps wil l vary with each size sleeve or termina l 3 Insert the cond uctor into the con nector socket ma...

Страница 8: ...nced per the instructions a bove before crim ping sma ll sleeves RIGHT FIG URE 4 REMOVING A S PLIC ED CABLE 6 Rotate bridge locking pin clockwise and pu II pin to ope n u pper bridge see Flg ure 1 and...

Страница 9: ...to the moving parts exposed to the outside such as the plungers pistons and rams and from occasional leakag e around mechanical seals A small loss of hydraulic oil is normal and will not affect the o...

Страница 10: ...34 3 2 HC1J4 2 1 HC1 34 1 1 reM PART NO l 3 1 V 5 1 HYDRAULIC PUMP 1 115 32 X 1 1 25 LC SPRINC PIN 2 1 4 ZO X 1 Lil 501ll ET CN 5CR 2 E RING 51 33 31 2 10 32 X 1 LG SIClCKET CAP 9CR 1 2 ROLLER BEARING...

Страница 11: ...ut a nd get lost 7 Check spring pin 25 ma king sure the ends of th e pin a re fl ush o r below the su rface of swivel 1 4 TOOL HEAD ASSEMBLY 1 Reassemble the tool by reversin g the step by step sequen...

Страница 12: ...P BODY 30 8 1 1 B5 PLUNGER SPRING 29 8 1 1 84 RAM RElURN SPRIN G 1 9 4 1 453 COPPER CRUSH WASHER 1 8 4 1 452 VARISEAL 1 6 4 1 422 0 RI NG 1 3 4 1487 IJ RI Nu 9 1 1 644 10 12 X 1 CUP PT SOC SET SCR 7 1...

Страница 13: ...filler screw 7 0 ring 1 3 will also be removed with the filler screw 7 Fill the reservoir with the proper hydraulic oil see COLD WEATH ER NOTE for choice of oils 8 Apply slight pressure to the plunger...

Страница 14: ...9 INSPECTION REPLACEMENT or PRESSURE ADJUSTING VALVE 1 Follow recommended steps of ADDITION OF HYDRAULIC OIL 2 With the pump securely held in a soft jaw vise remove the locking screw 6 1 and adjustin...

Страница 15: ...ed on the bottom side of the pump see Figure 1 0 CAUTION HAND TIGHTEN GAUGE TO THE PUM P ADAPTO R ONLY DO NOT OVERTIG HTEN 3 Place a connector in the indenter area and perform a crimp Observe the need...

Страница 16: ...move spent seal 1B being careful not to damage any part of the ram s sealing surface SEAL LIP _ RETAINING LIP _ RAM FI G U R E 1 1 INSTALLATION OF RAM LIP SEAL 1 Follow steps 1 through 6 of REMOVAL OF...

Страница 17: ...4 1460 25 4 1 459 24 4 1458 1 7 4 1445 B 1 1643 Ei 1 1269 fa fa I I FIG U RE 1 2 1 3 8 24 X 5 B 1 PSI VALVE 1 SPRING PSI 2 SPRING OUTSIDE 1 SPRING INLET 2 3 1 6 DIA STEEL BALL 2 9 32 DIA STEEL BALL 3...

Страница 18: ...ng the advance handle or pus hing down on plunger 47 see Figure 8 to force oil through the inlet passages thus forcing any material out of the tool CAUTION THE NEED FOR A CLEAN WORK PLACE CAN NOT BE O...

Страница 19: ...its seat by screw 5 see Figu re 1 2 RE MOVAL OF PUM P PISTON SEALS SEE FIGU RES 15 1 6 1 Before disassemb ly first remove advance handle coil spring fol lowing ste ps 1 through 5 of ADDITI ON OF HYDR...

Страница 20: ...EF VALVE NUT 41 HP1 036 6 1 GAUGE Pl STON 39 HP1 036 3 1 PUMP HANDLE 35 8 1 1 90 1 SPRING BALL RELEASE 34 8 1 189 1 SPRING RELEASE ROD 26 4 1 460 2 3 16 DIA STEEL BALL 24 4 1 458 J 5 32 DIA STEEL BALL...

Страница 21: ...correct order of installation 5 Gently pus h the piston with the nut and ring into the cavity CAUTION IN OR DER TO AVOID DAMAGE GREAT CARE SHOULD BE TAKEN WHEN PUSHING THE PISTON THROUGH THE SEAL AND...

Страница 22: ...g ste p 1 of ADJUSTMENT OF RELIEF ROD ACTUATOR r t JI D FIG URE 1 8 ADJ USTMENT or RELEASE ROD ACTUATOR 030 050 1 Rotate a nd p ush pu m p ha nd le down a s you woul d to release th e tool after makin...

Страница 23: ...3 32 pin punch through the outside hole of the gauge adaptor and push out piston 41 and ball 24 see Figure 19 3 Remove backup washer 14 and 0 Ring 12 from the gauge piston ASSEMBLY OF GAUG ADAPTOR 1...

Страница 24: ...se to the ram lip seal a n d al l 0 ri n g s u rfaces RESEATI NG or BALL VALVE S EATS SEE FIGU RE 20 The reseating of the ba ll va lve seats m ust be accomp lished each time a ba l l valve i s repl ac...

Страница 25: ...1 4 DIA ALL POSITIONS USI NG BALL 25 9 32 DIA USE 1 4 DIA PI N PU NCH FIGURE 20 22 OF 28 3 1 6 DIA ALL POSITIONS USING BALL 26 3 1 6 DIA USE 3 1 6 DIA PI N PUNCH...

Страница 26: ...PORT ON SEE NOTE p SIDE E 1 6...

Страница 27: ...il0 2 B l2 X 1 II CUP Pl SET SiCR 1 1 1 1111 I 1 211 X z FLT PT 5ET 9a I llEM PART NO QTY DE9CAIPTI0N AEMAR1CS MFG 5 PART NMBER 112 B 1 2 18 1 1 4 X 1 1 a LONG SPRING PIN 111 1 1115 7 I 3 11 24 X I II...

Страница 28: ...20 1 1 170 1 Isl C 1 9 1 1 821 2 UI 0 18 6 1 03 2 2 rTJ 1 7 6 1 1 39 2 1 6 6 100J 1 2 ca N 1 5 HC134 7B 1 1 4 HC1J4 1 4 1 N 1 3 HC134 1 3 4 1 2 HC1J4 1 2 2 1 1 HC134 1 1 2 10 HC1 34 1 0 2 PIN S g HC1...

Страница 29: ...w recomme n ded proced ures in REMOVAL OF RAM LIP SEAL steps 1 th rough 5 3 Fol low recomme n ded proced ures in TOOL H EAD DISASSEM BLY a nd TOOL H EAD ASSEMBLY 4 Fol low recommen ded proced ures in...

Страница 30: ...5 Follow recommended procedures in REMOVAL OF BYPASS BALL VALVE Inspect bal ls ball seats and springs for damage replacing parts as necessary Al so cheek for foreign matter If all com po nents are fou...

Страница 31: ...ring 1 6 28 OF 28 REPAIR I NSTRU CTIONS 1 ol low recom mended p rocedu res 1 n TH E RELI EF VALVE SEALS 1 Fol low recom mended proced ures in REMOVAL OF RAM LIP SEAL 1 Fol low reco m men ded proced u...

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