DMC HC134 Скачать руководство пользователя страница 14

1:illIE.:  Cover  the  open  end  of  the  oil  cylinder  with  a  cloth  or  paper  towel! 

Slowly  apply  pressure  to  the  relief  rod  (see  Figure  1 )   to  bleed  any  air  out 

of  the  system.  This  procedure  may  have  to  be  repeated  several 

times  to  remove  <lll  of  the  air  that  may  be  trapped  in  the  system. 

7.  Once  assured  the  system  is  free  of  air,  fill  the  reservoir  with  the  proper 

hydraulic  oil  (see  COLD  WEATHER  NOTE). 

8.  Apply  slight  pressure  to  plunger  47  (see  Figure  8)  to  allow  the  oil  to 

just  reach  the  su rface  of  the  fill  hole,  then  replace  the  filler  screw  7  and 

0-ring  1 3. 

9 .   Reassemble  the  tool  by  reversing  the  order  of  operations  described  in 

steps  3  through  5  in  ADDITION  OF  HYDRAULIC  OIL. 

FIGURE  9 

INSPECTION/R EPLACEMENT 

or 

PR ESSU RE  ADJ USTI NG  VALVE: 

1 .   Follow  recommended  steps  of  ADDITION  OF  HYDRAULIC  OIL. 

2.  With  the  pump  securely  held  in  a  soft  jaw  vise,  remove  the  locking  s crew 

6 1   and  adju sting  screw  8  (see  Figure  9) . 

3.  Invert  the  pum p  over  a  work  tray  or  absorbent  paper  towel.  With  the 

open  end  facing  the  tray  or  towel,  sha ke  the  tool  slightly  to  remove  spring  36 

and  PSI  valve  49. 

4.  Inspect  PSI  valve  49  surface  for  wear  on  the  conical  shaped  area  of  the 

valve. 

CAUTION :  IF  DAMAGE  IS  OBSERVED,  DO  NOT  ATIEMPT  TO  REPAIR  THIS  VALVE. 

A  NEW  VALVE  S HOU LD  BE  INSTALLEDJ 

INSTALLION  OF  PSI  VALVE: 

1.  Install  PS I  valve  49  in  the  pump  c<lvity  and  place  the  PS I  spring  36  in  the 

bore  of  the  PSI  valve  (see  Figure  9) . 

2.  Tighten  adjusting  screw  B  so  it  is  fully  bottomed  out. 

3.  After  tightening  adjusting  screw  8,  loosen  it  3/ 4  to  1  turn  for  a  preliminary 

adjustment  position. 

1 1   OF  2B 

Содержание HC134

Страница 1: ...0 Cl 00 0 0 HC134 4 INDENT DIE LESS CRIMP TOOL DI DANIELS MANUFACTURING CORP IIIIIIIIP ORLANDO FLORIDA d DwM CAGE 11851 DATE 12 01 REVISION C COPYRIGHTC 2001 ALL RIGHTS RESERVED DANIELS MANUFACTURING...

Страница 2: ...ed F O B factory Orlando Florida d DMC disclaims any liability whether under this warranty or otherwise for any failure of its products which is caused in whole or in part by the use in or with that p...

Страница 3: ...er 0 Ring 10 Inspection Replacement of Pressure Adjusting Valve 11 Installation of PSI Valve 11 Adjustment of Pump System Pressure 12 Removal of Ram Lip Seal 13 Installation of Ram Lip Seal 13 Removal...

Страница 4: ...DVANCE MANUAL RETRACT ADVANCE HANDLE 0 BRIDGE LOCKING PIN 4 INDENTERS 1 FIXED 3 MOVABLE RELEASE ROD HANDLE RELEASE PIN ROTATE AND DEPRESS HANDLE TO RETRACT INDENTERS PUMPING STROKE OR RETRACT PUMP HAN...

Страница 5: ...GENERAL MAINTENANCE The HC134 is a hydraulic crimp tool which requires well trained experienced personnel having a clean work area equipped with adequate tools for major repairs adjustments or mainten...

Страница 6: ...chanism if not regularly removed Wipe entire tool thoroughly with a clean dry or slightly oily cloth after daily use 2 DO NOT MAKE ADJUSTMENTS TO THE TOOL There are no adjustments on this tool that ca...

Страница 7: ...ne marked on the barrel see Figu re 2 Rotate each successive cri m p 45 NOTE The n um ber of crimps wil l vary with each size sleeve or termina l 3 Insert the cond uctor into the con nector socket ma...

Страница 8: ...nced per the instructions a bove before crim ping sma ll sleeves RIGHT FIG URE 4 REMOVING A S PLIC ED CABLE 6 Rotate bridge locking pin clockwise and pu II pin to ope n u pper bridge see Flg ure 1 and...

Страница 9: ...to the moving parts exposed to the outside such as the plungers pistons and rams and from occasional leakag e around mechanical seals A small loss of hydraulic oil is normal and will not affect the o...

Страница 10: ...34 3 2 HC1J4 2 1 HC1 34 1 1 reM PART NO l 3 1 V 5 1 HYDRAULIC PUMP 1 115 32 X 1 1 25 LC SPRINC PIN 2 1 4 ZO X 1 Lil 501ll ET CN 5CR 2 E RING 51 33 31 2 10 32 X 1 LG SIClCKET CAP 9CR 1 2 ROLLER BEARING...

Страница 11: ...ut a nd get lost 7 Check spring pin 25 ma king sure the ends of th e pin a re fl ush o r below the su rface of swivel 1 4 TOOL HEAD ASSEMBLY 1 Reassemble the tool by reversin g the step by step sequen...

Страница 12: ...P BODY 30 8 1 1 B5 PLUNGER SPRING 29 8 1 1 84 RAM RElURN SPRIN G 1 9 4 1 453 COPPER CRUSH WASHER 1 8 4 1 452 VARISEAL 1 6 4 1 422 0 RI NG 1 3 4 1487 IJ RI Nu 9 1 1 644 10 12 X 1 CUP PT SOC SET SCR 7 1...

Страница 13: ...filler screw 7 0 ring 1 3 will also be removed with the filler screw 7 Fill the reservoir with the proper hydraulic oil see COLD WEATH ER NOTE for choice of oils 8 Apply slight pressure to the plunger...

Страница 14: ...9 INSPECTION REPLACEMENT or PRESSURE ADJUSTING VALVE 1 Follow recommended steps of ADDITION OF HYDRAULIC OIL 2 With the pump securely held in a soft jaw vise remove the locking screw 6 1 and adjustin...

Страница 15: ...ed on the bottom side of the pump see Figure 1 0 CAUTION HAND TIGHTEN GAUGE TO THE PUM P ADAPTO R ONLY DO NOT OVERTIG HTEN 3 Place a connector in the indenter area and perform a crimp Observe the need...

Страница 16: ...move spent seal 1B being careful not to damage any part of the ram s sealing surface SEAL LIP _ RETAINING LIP _ RAM FI G U R E 1 1 INSTALLATION OF RAM LIP SEAL 1 Follow steps 1 through 6 of REMOVAL OF...

Страница 17: ...4 1460 25 4 1 459 24 4 1458 1 7 4 1445 B 1 1643 Ei 1 1269 fa fa I I FIG U RE 1 2 1 3 8 24 X 5 B 1 PSI VALVE 1 SPRING PSI 2 SPRING OUTSIDE 1 SPRING INLET 2 3 1 6 DIA STEEL BALL 2 9 32 DIA STEEL BALL 3...

Страница 18: ...ng the advance handle or pus hing down on plunger 47 see Figure 8 to force oil through the inlet passages thus forcing any material out of the tool CAUTION THE NEED FOR A CLEAN WORK PLACE CAN NOT BE O...

Страница 19: ...its seat by screw 5 see Figu re 1 2 RE MOVAL OF PUM P PISTON SEALS SEE FIGU RES 15 1 6 1 Before disassemb ly first remove advance handle coil spring fol lowing ste ps 1 through 5 of ADDITI ON OF HYDR...

Страница 20: ...EF VALVE NUT 41 HP1 036 6 1 GAUGE Pl STON 39 HP1 036 3 1 PUMP HANDLE 35 8 1 1 90 1 SPRING BALL RELEASE 34 8 1 189 1 SPRING RELEASE ROD 26 4 1 460 2 3 16 DIA STEEL BALL 24 4 1 458 J 5 32 DIA STEEL BALL...

Страница 21: ...correct order of installation 5 Gently pus h the piston with the nut and ring into the cavity CAUTION IN OR DER TO AVOID DAMAGE GREAT CARE SHOULD BE TAKEN WHEN PUSHING THE PISTON THROUGH THE SEAL AND...

Страница 22: ...g ste p 1 of ADJUSTMENT OF RELIEF ROD ACTUATOR r t JI D FIG URE 1 8 ADJ USTMENT or RELEASE ROD ACTUATOR 030 050 1 Rotate a nd p ush pu m p ha nd le down a s you woul d to release th e tool after makin...

Страница 23: ...3 32 pin punch through the outside hole of the gauge adaptor and push out piston 41 and ball 24 see Figure 19 3 Remove backup washer 14 and 0 Ring 12 from the gauge piston ASSEMBLY OF GAUG ADAPTOR 1...

Страница 24: ...se to the ram lip seal a n d al l 0 ri n g s u rfaces RESEATI NG or BALL VALVE S EATS SEE FIGU RE 20 The reseating of the ba ll va lve seats m ust be accomp lished each time a ba l l valve i s repl ac...

Страница 25: ...1 4 DIA ALL POSITIONS USI NG BALL 25 9 32 DIA USE 1 4 DIA PI N PU NCH FIGURE 20 22 OF 28 3 1 6 DIA ALL POSITIONS USING BALL 26 3 1 6 DIA USE 3 1 6 DIA PI N PUNCH...

Страница 26: ...PORT ON SEE NOTE p SIDE E 1 6...

Страница 27: ...il0 2 B l2 X 1 II CUP Pl SET SiCR 1 1 1 1111 I 1 211 X z FLT PT 5ET 9a I llEM PART NO QTY DE9CAIPTI0N AEMAR1CS MFG 5 PART NMBER 112 B 1 2 18 1 1 4 X 1 1 a LONG SPRING PIN 111 1 1115 7 I 3 11 24 X I II...

Страница 28: ...20 1 1 170 1 Isl C 1 9 1 1 821 2 UI 0 18 6 1 03 2 2 rTJ 1 7 6 1 1 39 2 1 6 6 100J 1 2 ca N 1 5 HC134 7B 1 1 4 HC1J4 1 4 1 N 1 3 HC134 1 3 4 1 2 HC1J4 1 2 2 1 1 HC134 1 1 2 10 HC1 34 1 0 2 PIN S g HC1...

Страница 29: ...w recomme n ded proced ures in REMOVAL OF RAM LIP SEAL steps 1 th rough 5 3 Fol low recomme n ded proced ures in TOOL H EAD DISASSEM BLY a nd TOOL H EAD ASSEMBLY 4 Fol low recommen ded proced ures in...

Страница 30: ...5 Follow recommended procedures in REMOVAL OF BYPASS BALL VALVE Inspect bal ls ball seats and springs for damage replacing parts as necessary Al so cheek for foreign matter If all com po nents are fou...

Страница 31: ...ring 1 6 28 OF 28 REPAIR I NSTRU CTIONS 1 ol low recom mended p rocedu res 1 n TH E RELI EF VALVE SEALS 1 Fol low recom mended proced ures in REMOVAL OF RAM LIP SEAL 1 Fol low reco m men ded proced u...

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