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PM-000145 - PD/SD HIGH POWERED PLANETARY DRIVE MANUAL - MARCH 2019

2 TABLE OF CONTENTS

CONTENTS

PAGE

1 CRITICAL INFORMATION - SERVICE INTERVALS

2 TABLE OF CONTENTS

3 TO THE PURCHASER

4 SERVICE & PREPARATION FOR USE

5 SAFETY PRECAUTIONS - GENERAL INFORMATION

6 SAFETY - WORKING WITH THE ATTACHMENT

7 BEFORE USE

8 COMMISSIONING PROCEDURE

9 OPERATING INSTRUCTIONS

10 TECHNICAL SPECIFICATIONS

11 SAFETY - STICKER LOCATION

12 MAINTENANCE - OIL CHANGES

13 SPARE PARTS

TROUBLE

SHOOTING

WARRANTY

Содержание PD 30 HP-7

Страница 1: ...1 OPERATORS MANUAL PD SD SINGLE SPEED HIGH POWERED DRIVES PM 000145...

Страница 2: ...2 PM 000145 PD SD HIGH POWERED PLANETARY DRIVE MANUAL MARCH 2019...

Страница 3: ...sive wear within the gearbox will occur that will cause premature failure All Warranty will be void Oil must then be changed thereafter every 300 500hrs and a full service every 12mths must be perform...

Страница 4: ...NTS 4 3 TO THE PURCHASER 5 4 SERVICE PREPARATION FOR USE 6 5 SAFETY PRECAUTIONS GENERAL INFORMATION 8 6 SAFETY WORKING WITH THE ATTACHMENT 14 7 BEFORE USE 16 8 COMMISSIONING PROCEDURE 17 9 OPERATING I...

Страница 5: ...3 TO THE PURCHASER SAFETY ALERT SYMBOL This is the Safety Alert Symbol used by this industry This symbol is used to warn of possible injury Be sure to read all warnings carefully They are included for...

Страница 6: ...tact your local Digga dealer for details To facilitate warranty or service record the model and serial number of your unit in the space provided on this page This information may be obtained from the...

Страница 7: ...DESCRIPTION QTY SINGLE SPEED A DRIVE UNIT NO LINKAGE 1 B QUICK RELEASE COUPLERS set Optional C HYDRAULIC HOSE KIT set Optional D BOLT SUPA DRIVE ONLY 8 E HOOD COVER SUPA DRIVE ONLY 2 F 3M CASE DRAIN...

Страница 8: ...may result in minor or moderate injury It may also be used to alert against unsafe practices TAKE NOTE THIS SAFETY ALERT SYMBOL FOUND THROUGHOUT THIS MANUAL IS USED TO CALL YOUR ATTENTION TO INSTRUCT...

Страница 9: ...fumes dust can be generated when paint is heated by welding soldering or using a torch Do all work outside or in a well ventilated area and dispose of paint and solvent properly Remove paint before we...

Страница 10: ...only with the planetary drive in a safe transport position to prevent uncontrolled movement Drive slowly over rough ground and on slopes Tether any auger anchor or extensions connected to the drive wi...

Страница 11: ...must be capped and flagged STORAGE OF THE PLANETARY DRIVE Seal hydraulic couplers from contaminants and secure all hydraulic hoses off the ground to help prevent damage Clean the unit thoroughly remo...

Страница 12: ...n accessories around cylinders or in any way that may damage hoses or hydraulic components Attach tie down accessories to unit as recommended Check unit stability before transporting Verify that all t...

Страница 13: ...ur equipment 3 Follow all safety decals Keep them clean and replace them if they become worn damaged or illegible 4 Know your equipment inside and out Know how to operate all controls and know emergen...

Страница 14: ...and disconnecting hydraulic attachments Make certain that all parts meet the specifications for this product when installing or replacing hydraulic hoses or fittings After connecting hydraulic lines...

Страница 15: ...s product could cause serious injury Where Dead Man connections are connected or installed it is illegal to disengage tamper with or remove them For additional safety information please see Risk Manag...

Страница 16: ...ety goggles or glasses when inspecting equipment SAFETY FIRST READ AND UNDERSTAND THE SAFETY INSTRUCTIONS BEFORE BEGINNING ANY DRIVE UNIT MAINTENANCE BEFORE FIRST USE BEFORE EACH USE Inspect the attac...

Страница 17: ...no fluids in the drive unit at the time of despatching then the decal DE 000127 will be applied to the drive unit WARNING FILL BEFORE USE THIS UNIT HAS BEEN SHIPPED WITHOUT OIL 1 Once you have determ...

Страница 18: ...CONNECTEDTOTHE RESERVOIR OFTHE EXCAVATOR IT IS IMPORTANT THAT THE PRESSURE IN THE CASE DRAIN HOSE IS NOT READING MORE THAN 100PSI WHILST OPERATING AND THAT A CONSISTENT TRICKLE OF HYDRAULIC OIL IS BE...

Страница 19: ...nlet port for counter clockwise rotation of output shaft Viewed from top of motor Case drain hose part no HS 002024 TF2 5 Single Speed Hydraulic Motor 100 psi Motor casing oil capacity 4 0 litres Maxi...

Страница 20: ...f output shaft viewed from top of motor Work port V2 Inlet port for counter clockwise rotation of output shaft Viewed from top of motor Case drain hose part no HS 002024 Hydraulic Block valve Motor ca...

Страница 21: ...lic system on various types of machines BACKHOES EXCAVATORS Auxiliary hydraulic outlets or bucket curl cylinder circuit WHEEL LOADERS Auxiliary hydraulic outlets or bucket tilt dump cylinder circuit 7...

Страница 22: ...pensive damage to the Hydraulic motor and Gearbox 11 FILTRATION CONTAMINATION All High Powered PD and SD Drive units are fitted with Piston Hydraulic Motors which require filtration of 10 micron fitte...

Страница 23: ...ns as instructed In your machines operator manuals PROCEDURE FOR STARTUP IN COLD WEATHER Your Digga Planetary Drive System is designed to operate within air temperature of 5 C 41 F and 30 C 86 F For t...

Страница 24: ...ky or frozen soils a slower RPM is desirable To increase auger RPM increase vehicle engine RPM To decrease auger RPM decrease vehicle engine RPM 3 Raise the Auger Drive so the auger hangs vertical and...

Страница 25: ...er and the wear parts Note In rock it is recommended to add a slow stream of water to help the performance and life of the rock teeth Excavators Apply the greatest amount of down force from the main b...

Страница 26: ...at all times 2 Recommence drilling Once you have reached the maximum depth raise the auger and extension out of the hole until the eyelets of the extension are visible just above the hole Slide the t...

Страница 27: ...ched the pile pier temporarily flicks back or rotates back forcing energy up the pile pier back up through the gearsets and into the motor momentarily turning the motor into a pump The ECV is designed...

Страница 28: ...no Cradle Hitch is designed to handle the torsional loads of anchors and screw piling The rear cradle stops the auger drive and anchors swinging around while manoeuvring over uneven terrain The rear c...

Страница 29: ...00 131 1 900 138 2 000 145 2 100 152 2 200 159 2 300 165 2 400 172 2 500 179 2 600 186 2 700 193 2 800 200 2 900 207 3 000 214 3 100 221 3 200 228 3 300 234 3 400 241 3 500 248 3 600 255 3 700 262 3 8...

Страница 30: ...mum case pressure Peak Bar 15 Maximum case pressure Continuous Bar 5 Motor casing oil capacity Litres 4 0 Mass of motor dry Kgs 86 Max Displacement cm rev 352 Min Displacement cm rev Continuous Speed...

Страница 31: ...afety sign to the position shown in the diagram above and smooth out any bubbles INSTRUCTIONS Keep all safety signs clean and legible Replace all missing illegible or damaged safety signs Replacement...

Страница 32: ...0320 OR SHELL OMALA HD SYNTHETIC SEE PAGE OVER FOR MORE DETAILS SEVERE OPERATING CONDITIONS AMBIENT TEMPERATURES BELOW 0 32 F ABOVE 40 C 104 F WORKING IN HARD GROUND EXTENDED AND CONTINUOUS HOURS OF O...

Страница 33: ...TURE FOR GEARBOXES C 0 50 100 150 50 100 120 C 248 F 49 F 45 C 120 C 248 F 22 F 30 C AUS UK PD30HP SD45HP SD55HP CASTROL ALPHASYN EP320 SYNTHETIC 107 C 225 F 38 F 39 C USA SD45HP SD55HP CHEVRON TEGRA...

Страница 34: ...nd that there is an appropriate sized drip tray Item no 5 to catch any oil spillage 2 Before commencing to drain any oil check the serial tag of the unit to determine the quantity of oil which the gea...

Страница 35: ...35 12 MAINTENANCE 6 2 3 1 5 4 ITEM DESCRIPTION 1 Pressure Plug drain plug 2 Output Shaft Seal 3 Seal Retainer 4 Socket Head Cap Screw 5 Drip Tray 6 Drive Unit PROCEDURE TO DRAIN GEAR BOX OIL...

Страница 36: ...tag to determine the quantity of oil that the gearbox holds See page 31 for serial tag location Ensure that the gearbox is horizontal and the drain plug facing vertically up Image 1 Tilt the gearbox...

Страница 37: ...od ears on the top of the hood of the drive unit See illustration for location on page 31 The serial number allows Digga to trace all production and history from the computer database Ensure all servi...

Страница 38: ...DIGGA EUROPE Unit 6 Smitham Bridge Road Hungerford Trading Estate Hungerford Berkshire RG17 0QU England United Kingdom PH 44 0 1488 688 550 WEB www diggaeurope com EMAIL infouk digga com DIGGA HEAD O...

Страница 39: ...ES A11 RC11 1550mm 12 16mm 150mm 6 1500mm 60 TTL SD TEETH PILOT REF DESCRIPTION QTY L Clip Lynch Pin 1 M AUGER PIN 1 N AUGER 1 P WEAR PART PILOT 1 Q WEAR PART IMPORTANT CHECK THE WEAR PARTS ON YOUR AU...

Страница 40: ...ure Contact your DIGGA Dealer No Torque Oil pressure too low Check machines specifications Drive unit too small for machine Contact your DIGGA Dealer Hydraulic system too hot See hydraulic section Gri...

Страница 41: ...ps motors cylinders and actuators Any goods returned to Digga by the customer under warranty or repair must have all freight charges prepaid for on the customers account Any claims under this warranty...

Страница 42: ...42 PM 000145 PD SD HIGH POWERED PLANETARY DRIVE MANUAL MARCH 2019 NOTES...

Страница 43: ...43 NOTES...

Страница 44: ...44 PM 000145 PD SD HIGH POWERED PLANETARY DRIVE MANUAL MARCH 2019 PM 000145...

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