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Operating the ISG1000 

 

October 2014 

ISG1000 

12 

Operating the ISG1000 

5.1 

Work flow 

A shield around the coil largely prevents magnetic stray fields. The control system and the high-
frequency generator are integrated inside the housing. Only one coil is required for all shrink 
diameters. All the cables to the mobile coil are protected. 

The operator lowers the weight-compensated coil manually onto the chuck and then moves it 
upwards again after the shrinking process. Immediately after this, cool the hot chuck to avoid the 
chuck or assembly heating up. 

For your own safety, observe the following rules when working with the ISG1000: 

 

Goggles 

Risk of damage to the eyes! 

Wear goggles! During the heating phase it is possible that parts of the heated 
metal surfaces splitter off and cause injuries! 

 

Gloves 

Risk of injury! 

Sharp edges or metal chips adhered to the tool can cause injury, therefore 

protective gloves must be worn! 

 

Due to the required shrinking temperatures, only move the chuck whilst in the matching tool 
holder until it has cooled down and always wear gloves. Never touch the chucks without wearing 
the protective gloves. Only touch the chucks on the machine connection and not in the heated 
zone! The maximum holding time even when wearing the protective gloves is 5 seconds! 

 

5.2 

Inserting the chuck 

 

 

Move the coil into the upper end position. 

 

Fit the cover plate that matches the chuck into 
the coil. Observe the type and locking diameter 
or the chuck (see chapter Fehler! 
Verweisquelle konnte nicht gefunden 
werden.
 Fehler! Verweisquelle konnte nicht 
gefunden werden.
, page Fehler! Textmarke 
nicht definiert.
). 

 

Place the chuck in the matching tool holder (T3-
W...) until it reaches the C-prism location below 
the linear guide. 

 

Figure 6 
Correctly positioned tool holder with chuck and tool 

 

Содержание ThermoGrip ISG1000

Страница 1: ...October 2014 ISG1000 1 OPERATING MANUAL ThermoGrip Induction unit ISG1000 400V 208V Helmut Diebold GmbH Co KG An der S gm hle 4 72417 Jungingen Phone 49 7477 871 0 Fax 49 7477 871 30...

Страница 2: ...formation about ThermoGrip 9 4 Controls and commissioning ISG1000 10 4 1 Assembly 10 4 1 1 Setting up the table top unit ISG1000 10 4 1 2 Adjustment of the C prism 10 4 2 Commissioning 11 5 Operating...

Страница 3: ...inspection repairs Transport In addition to the operating instructions and the accident prevention regulations relevant in the country and the place where the device is used the recognized technical...

Страница 4: ...purpose The ThermoGrip induction device ISG1000 is used for the thermal engagement and disengagement of tools in shrink chucks Any other use above and beyond this is deemed not in accordance with the...

Страница 5: ...nstructions are marked by circles with hazard symbols or triangles with instruction specifying that an action needs to be carried out or that specific items need to be used Goggles Risk of damage to t...

Страница 6: ...roblems may arise when unshrinking shrink fitting other chuck types leading to damage to the chucks or to the induction device itself All unauthorized modifications will expire immediately the manufac...

Страница 7: ...aning agents Ensure that hot parts cannot be touched accidentally Always wear the gloves supplied when unshrinking shrink fitting the tools to protect your hands from burns and cuts Place hot tools on...

Страница 8: ...al risk for people with pacemakers If you have a pacemaker keep at least 3 m away from the device until you have checked with the manufacturer or your doctor that the pacemaker is not affected by the...

Страница 9: ...ated A special housing shield surrounding the coil prevents magnetic flux to a large extent The control components and the high frequency generator are integrated in the housing Figure 2 Shrunk in too...

Страница 10: ...ition as soon as its tool holder is positioned into the C prism location The C prism has to be adjusted so that the tool and or the shrinking chuck cannot touch the coil Proceed as follows to adjust I...

Страница 11: ...n the bottom of the device are not covered Place the device on an even surface and ensure it has a sturdy base to sit on Move the coil with the handle up and down to check its mobility Main switch Con...

Страница 12: ...s Gloves Risk of injury Sharp edges or metal chips adhered to the tool can cause injury therefore protective gloves must be worn Due to the required shrinking temperatures only move the chuck whilst i...

Страница 13: ...e free shafts into the chuck to achieve the best locking pressures Note If wet tools are used the heating process can cause sudden evaporation which may lead to injury caused by splashing liquid As a...

Страница 14: ...must be stopped by releasing the Start Stop button to ensure that no excess energy is transferred to the chuck and the tool assembly As a result the cool down time is much shorter Lift the coil and pl...

Страница 15: ...hanges not described in these operating instructions please contact the below mentioned company who will be pleased to help you In case of problems or enquiries please note the unit serial number The...

Страница 16: ...0 Hz Charging rate maximal 3 x 12 A Nominal power 3 2 kW Mass 17 kg Dimensions Depth 390 mm Width 310 mm Height 640 mm Environmental conditions Temperature 5 C 40 C 40 F 105 F Relative humidity 5 85 n...

Страница 17: ...of the magnetic field between coil and tool shank Clamping Designation Ident No 3 0 5 9 mm 79 216 100 6 0 12 0 mm 79 216 200 Ferrite discs one piece 12 1 20 0 mm 79 216 300 For a secure support of th...

Страница 18: ...00 6 Part 2 and 4 DIN EN 55011 2009 A1 2010 Group 2 Cl A DIN EN 60519 Part 1 and 3 Applied national standards USA FCC 47 CFR Ch I Edition 10 1 01 Part 18 C In the event of any changes to the machine f...

Страница 19: ...substances should be worn over these gloves Oil grease and moisture reduce the resistance of all gloves to cutting damage and should be avoided KEVLAR gloves are resistant to tearing Do not use these...

Страница 20: ...k N Neutral Blue PE Ground Green yellow The nominal voltages between the phases are 3x400V 10 10 Measurement between the pins Voltage VAC N L1 PE L1 230 N L2 PE L2 230 N L3 PE L3 230 L1 L2 400 L1 L3 4...

Страница 21: ...ule X6 XK101 S2 Netzkabel gr n green 1 1 ISG1000 400V H Esslinger Bilz GmbH Co KG C1E Rev 3 0 In5 Ferraz Shawmut 3 x G200750 blau blue N L3 L2 L1 gr ge gr ye grau grey schwarz black braun brown PE ber...

Страница 22: ...pule X6 XK101 S2 Netzkabel gr n green 1 1 ISG1000 208V H Esslinger Bilz GmbH Co KG C1E Rev 3 0 In5 Littlefuse 3 x KLK 15 L3 L2 L1 gr n green orange schwarz black rot red PE bertemperaturschalter overt...

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