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Appendix

October 2014

ISG1000

Appendix

7.1

Technical data

7.1.1

ISG1000-400V

Induction device

ISG1000-400V

Voltage:

3 x 400 V / 50 Hz

Charging rate, maximal:

3 x 16 A

Nominal power:

8 kW

7.1.2

ISG1000-208V

Induction device

ISG1000-208V

Voltage:

3 x 208 V / 50-60 Hz

Charging rate, maximal:

3 x 12 A

Nominal power:

3.2 kW

Mass:

17 kg

Dimensions:

Depth:

390 mm

Width:

310 mm

Height:

640 mm

Environmental conditions:

Temperature

+5°C … +40°C (+40°F … +105°F)

Relative humidity

5% … 85%, no condensation, no icing

Air pressure

86kPa … 106kPa

7.2

Overview shaft tolerances

The following shank tolerances are required for the various shank diameters:

Shank Ø

Shank Tolerance

Type of Tool

3mm

Carbide

4mm

Carbide

5mm

Carbide

≥

6mm

Carbide or HSS

Содержание ThermoGrip ISG1000

Страница 1: ...October 2014 ISG1000 1 OPERATING MANUAL ThermoGrip Induction unit ISG1000 400V 208V Helmut Diebold GmbH Co KG An der S gm hle 4 72417 Jungingen Phone 49 7477 871 0 Fax 49 7477 871 30...

Страница 2: ...formation about ThermoGrip 9 4 Controls and commissioning ISG1000 10 4 1 Assembly 10 4 1 1 Setting up the table top unit ISG1000 10 4 1 2 Adjustment of the C prism 10 4 2 Commissioning 11 5 Operating...

Страница 3: ...inspection repairs Transport In addition to the operating instructions and the accident prevention regulations relevant in the country and the place where the device is used the recognized technical...

Страница 4: ...purpose The ThermoGrip induction device ISG1000 is used for the thermal engagement and disengagement of tools in shrink chucks Any other use above and beyond this is deemed not in accordance with the...

Страница 5: ...nstructions are marked by circles with hazard symbols or triangles with instruction specifying that an action needs to be carried out or that specific items need to be used Goggles Risk of damage to t...

Страница 6: ...roblems may arise when unshrinking shrink fitting other chuck types leading to damage to the chucks or to the induction device itself All unauthorized modifications will expire immediately the manufac...

Страница 7: ...aning agents Ensure that hot parts cannot be touched accidentally Always wear the gloves supplied when unshrinking shrink fitting the tools to protect your hands from burns and cuts Place hot tools on...

Страница 8: ...al risk for people with pacemakers If you have a pacemaker keep at least 3 m away from the device until you have checked with the manufacturer or your doctor that the pacemaker is not affected by the...

Страница 9: ...ated A special housing shield surrounding the coil prevents magnetic flux to a large extent The control components and the high frequency generator are integrated in the housing Figure 2 Shrunk in too...

Страница 10: ...ition as soon as its tool holder is positioned into the C prism location The C prism has to be adjusted so that the tool and or the shrinking chuck cannot touch the coil Proceed as follows to adjust I...

Страница 11: ...n the bottom of the device are not covered Place the device on an even surface and ensure it has a sturdy base to sit on Move the coil with the handle up and down to check its mobility Main switch Con...

Страница 12: ...s Gloves Risk of injury Sharp edges or metal chips adhered to the tool can cause injury therefore protective gloves must be worn Due to the required shrinking temperatures only move the chuck whilst i...

Страница 13: ...e free shafts into the chuck to achieve the best locking pressures Note If wet tools are used the heating process can cause sudden evaporation which may lead to injury caused by splashing liquid As a...

Страница 14: ...must be stopped by releasing the Start Stop button to ensure that no excess energy is transferred to the chuck and the tool assembly As a result the cool down time is much shorter Lift the coil and pl...

Страница 15: ...hanges not described in these operating instructions please contact the below mentioned company who will be pleased to help you In case of problems or enquiries please note the unit serial number The...

Страница 16: ...0 Hz Charging rate maximal 3 x 12 A Nominal power 3 2 kW Mass 17 kg Dimensions Depth 390 mm Width 310 mm Height 640 mm Environmental conditions Temperature 5 C 40 C 40 F 105 F Relative humidity 5 85 n...

Страница 17: ...of the magnetic field between coil and tool shank Clamping Designation Ident No 3 0 5 9 mm 79 216 100 6 0 12 0 mm 79 216 200 Ferrite discs one piece 12 1 20 0 mm 79 216 300 For a secure support of th...

Страница 18: ...00 6 Part 2 and 4 DIN EN 55011 2009 A1 2010 Group 2 Cl A DIN EN 60519 Part 1 and 3 Applied national standards USA FCC 47 CFR Ch I Edition 10 1 01 Part 18 C In the event of any changes to the machine f...

Страница 19: ...substances should be worn over these gloves Oil grease and moisture reduce the resistance of all gloves to cutting damage and should be avoided KEVLAR gloves are resistant to tearing Do not use these...

Страница 20: ...k N Neutral Blue PE Ground Green yellow The nominal voltages between the phases are 3x400V 10 10 Measurement between the pins Voltage VAC N L1 PE L1 230 N L2 PE L2 230 N L3 PE L3 230 L1 L2 400 L1 L3 4...

Страница 21: ...ule X6 XK101 S2 Netzkabel gr n green 1 1 ISG1000 400V H Esslinger Bilz GmbH Co KG C1E Rev 3 0 In5 Ferraz Shawmut 3 x G200750 blau blue N L3 L2 L1 gr ge gr ye grau grey schwarz black braun brown PE ber...

Страница 22: ...pule X6 XK101 S2 Netzkabel gr n green 1 1 ISG1000 208V H Esslinger Bilz GmbH Co KG C1E Rev 3 0 In5 Littlefuse 3 x KLK 15 L3 L2 L1 gr n green orange schwarz black rot red PE bertemperaturschalter overt...

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