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Appendix D

Troubleshooting

Table 8: Troubleshooting

Symptom

Problem

Solution

1. Engine will not start.

Out of fuel?

Fill fuel tank.

Emergency stop button down?

Pull up emergency stop button.

Fuel/water separator or fuel lines
clogged?

Clean fuel/water separator, or
unclog/replace fuel lines.

Air in fuel lines?

Bleed fuel lines.

Worn-out battery?

Charge or replace battery.

Faulty battery connection?

Inspect, clean, and tighten battery cables.

Engine malfunction?

Refer to engine manual.

2. Saw will not raise.

Defective solenoid start switch?

Replace solenoid on hydraulic pump unit.

Worn-out battery?

Charge or replace battery.

Defective raise button?

Replace raise button.

3. Saw will not lower.

Debris in lowering valve stem?

Inspect and clean stem.

Worn-out battery?

Charge or replace battery.

Defective valve coil?

Check for magnetism of valve stem when
activated.

Defective lowering button?

Replace lowering button.

4. Saw lowers too slow/too fast.

Improper lowering speed setting?

Adjust flow control valve.

5. Blade does not cut straight.

Drive alignment off?

Adjust drive alignment.

Excessive force used when sawing?

Reduce forward speed. DO NOT twist
blade from side-to-side.

Wrong blade?

Contact dealer/manufacturer of blade.

6. Short belt life.

Loose belts causing slippage?

Check belt tension.

Sheaves misaligned?

Use straightedge to check blade shaft
sheave alignment.

Worn sheave grooves?

Check for groove wear and replace as
needed.

Mismatched belts?

Replace with matched set of belts. DO
NOT use old and new belts together.

Overheating of PTO?

Check belt tension and/or lubricate PTO
as required.

Содержание CORE CUT CC110-SS

Страница 1: ...Operator s Manual CC110 SS Concrete Saw CC110D DC Deep Cut Concrete Saw Part Number 1801463 800 321 5336 www diamondproducts com Whatever It Takes ...

Страница 2: ......

Страница 3: ...ting 15 Tasks Prior to Cutting 15 Making a Cut 16 Continuing a Partial Cut 16 Finishing a Cut 16 Maintaining the CC110 SS and CC110D DC 17 Maintenance Overview 17 Daily 17 25 40 Hours 17 Part Lubrication 17 Shear Bolt 17 Drive Alignment 17 Inner Blade Flange 18 Installing the Inner Blade Flange 18 Removing the Inner Blade Flange 18 Front Rear Wheels 18 Replacing the Front Wheels 18 Replacing the R...

Страница 4: ......

Страница 5: ...rts DANGER Serious injuries and or death will occur if these instructions are not followed WARNING Serious injuries and or death could occur if these instructions are not followed CAUTION Mild and or moderate injuries could occur if these instructions are not followed Proposition 65 WARNING Engine exhaust and some of its constituents are known to the State of California to cause cancer birth defec...

Страница 6: ...ead to serious injuries or death Operate the saw using attachments not associated with or recommended for the saw DO NOT cont Operate the saw around combustible materials or fumes to prevent fires explosions Operate the saw with anyone near the work area or within the direct line of the blade Operate the saw until all unnecessary materials have been removed from the work area Operate the saw with ...

Страница 7: ... the blade guard raise lower it cautiously and slowly to avoid serious injuries DO NOT pivot larger guards when installing removing larger blades DO NOT pivot the front of the blade guard up or down when installing removing large blades Attempting to pivot the front of the guard when the guard is raised higher makes the guard very heavy and difficult to lift and or lower Always pivot the front of ...

Страница 8: ...s and or areas that may eject hydraulic fluid Pressurized hydraulic fluid can penetrate the skin causing serious injuries Seek medical attention immediately Belt Safety Turn off the engine and let the belts cool down prior to servicing them Regularly inspect the belts for fraying stress cracks and or breakage and replace immediately when damaged Always check the belt alignment prior to operating t...

Страница 9: ...The engine will turn off within a short time if not done manually 7 Check Engine Light Indicates an engine problem The engine must be stopped as soon as possible for maintenance 8 Water in Fuel Light Indicates that water must be emptied from the water fuel separator 9 AUX Switch Raises or lowers fifth wheel CC110D DC only 10 Ignition Switch Starts the engine 11 CANtrak Generic Engine Monitor GEM D...

Страница 10: ... Axle Center Length 26 K Wheel Base Length 24 L Blade Shaft Maximum Height not shown above 19 Crated Dimensions 84 x 44 x 72 Table 2 CC110D DC Dimensions A Saw Height 74 B Minimum Length Handles In 91 C2 Maximum Length Handles Out 142 D Handle Extension 22 E Frame Width Rear 30 F Frame Width Front 30 G Frame Length 81 H Saw Width 37 1 2 I Front Axle Center Length 24 J Rear Axle Center Length 26 K ...

Страница 11: ...r Meter Standard Quick Disconnect Blade Flanges Standard Frame Lift Standard Uncrated Weight add 100 lb for crated weight 2 400 lb Table 4 CC110D DC Specifications Maximum Cutting Depth 32 1 4 with 72 blade Blade Shaft Diameter 2 1 2 Arbor Diameter 1 with six bolts Blade Shaft Bearings Two bolt pillow block mounted roller bearings Blade Shaft Drive Polychain belt Blade Mounting Right or left Blade...

Страница 12: ...10 2 400 RPM Fuel Type Low sulfur ultra low sulfur diesel fuel Air Filter Three stage Low Oil and Fuel Alert Warning lights Engine Data CANtrak Generic Engine Monitor GEM Note Refer to the engine and CANtrak manuals and the manufacturers for additional engine information and specifications ...

Страница 13: ...can be positioned on an angle or straight on To change the position pull the handlebar out until it reaches the frame opening Push it back into the frame and guide the bar into the angled or straight on pathway inside the frame upright 3 Move the handlebar forward or backward to adjust the length and retighten the lock knob to secure Fifth Wheel Applies to the CC110D DC The fifth wheel helps the o...

Страница 14: ...s Clean repair or replace dirty or damaged components immediately Note Always use a guard size that matches the blade size Refer to the parts list for more information Installing the Blade Guard Note Always install the blade guard with the blade off the saw 1 Raise the saw slightly for access under the frame base 2 Rest the blade guard on the ground and remove the pivot bolt securing the front and...

Страница 15: ...pward and secure with the rubber lock Diamond Blades WARNING DO NOT exceed the blade s maximum recommended speed when cutting Excessive blade speeds can cause blade breakage resulting in serious injuries and or death DO NOT use damaged blades when cutting to avoid harming yourself others or the saw Using the proper blade size and type preserves the blade and improves efficiency resulting in lower ...

Страница 16: ... outer flange through the blade and into the inner flange CC110D DC Align and fit the outer flange through the blade and into the blade shaft Note The outer flange should fit snug with the blade inner flange and blade shaft 10 Slightly rotate the outer flange and blade backward to eliminate backlash looseness between parts 11 Place the washer onto the blade shaft bolt and insert the bolt into the ...

Страница 17: ...ecuring the front and back of the guard together and remove the front of the guard from the saw 2 Slowly lower the blade if necessary until it just touches the ground 3 Remove the blade shaft bolt using the wrench 4 CC110 SS 5 Carefully remove the outer flange from the blade and inner flange Remove the blade and place in an appropriate storage location CC110D DC 6 Carefully remove the outer flange...

Страница 18: ... the speed control lever at neutral and raise the blade from the cut 2 Turn off all controls switches and water 3 Decrease the engine speed to idle for several minutes to cool down 4 Turn the ignition key to Off 5 Close the fuel shutoff valve if desired and remove the key Speed Control Lever Figure 10 Speed Control Lever Speed Control Lever The speed control lever moves the saw forward and backwar...

Страница 19: ... it to the cable cleat Concrete Cutting WARNING DO NOT expose yourself or anyone else to the direct line of the blade when operating the saw The direct work area should not contain buried or embedded electrical gas or water lines that could be damaged and or cause personal injury while cutting Helpful Hints Prior to Cutting Note Always raise the blade to provide proper clearance between the blade ...

Страница 20: ...od when cutting for maximum efficiency For example when cutting to a depth of ten inches begin with a two inch deep pass then a four inch deep pass and finish with another four inch deep pass to complete the cut 6 Raise the blade out of the cut and reposition the saw at the end of the cut as necessary Continue the step cut process to reach the maximum depth DO NOT cut any deeper than required Cont...

Страница 21: ...essary see engine manual Inspect saw for damages and repair immediately Inspect all belts for tension and wear Replace or re tension as necessary Tighten loose nuts screws and bolts Clean the air cleaner see engine manual Look for fluid leaks and check all hoses Repair all damaged components immediately Wipe down and clean saw components to remove dust debris and slurry especially from fans 25 40 ...

Страница 22: ...ctite 262 red or an equivalent to the setscrew threads 4 Tighten the setscrew s into the back of the inner flange to secure Removing the Inner Blade Flange 1 Remove both setscrews from the back of the inner flange using an Allen wrench 2 Carefully remove the flange from the blade shaft Front Rear Wheels WARNING Raise the saw to a proper height for access when working underneath the saw Use chocks ...

Страница 23: ... Figure 17 Flow Control Valve Adding Hydraulic Fluid Check the fifth wheel s hydraulic fluid tank regularly and add fluid as necessary 1 Lower the saw to level the frame 2 Remove the hydraulic tank cap 3 Add Mobil DTE 15M oil to the tank DO NOT fill the tank completely as the oil needs room to expand when hot 4 Replace the hydraulic tank cap when finished Replacing the Fifth Wheel 1 Remove the scr...

Страница 24: ...nnect the negative cable lead from the negative terminal Note Always disconnect the negative cable first 3 Disconnect the positive cable lead from the positive terminal 4 Carefully remove the battery from the battery platform 5 When replacing the battery carefully place a new battery onto the battery platform Bring the old battery to a recycling facility many battery retailers also accept old batt...

Страница 25: ...wise to tighten the drive chain leaving a slight amount of slack in the chain DO NOT over tighten 5 Retighten the nut to secure the tension bolt 6 Retighten the four bolts on the transmission mount to secure Radiator Clean the radiator daily Figure 23 Radiator Filer and Fan 1 Remove the radiator fan guard 2 Remove the filter and grill from the fan housing 3 Clean the filter by washing it out or us...

Страница 26: ...level the frame 2 Remove the hydraulic tank cap 3 Add Mobil DTE 15M oil to the tank DO NOT fill the tank completely as the oil needs room to expand when hot 4 Replace the hydraulic tank cap when finished Belt System WARNING Turn off the engine prior to servicing the belts Use extreme caution when working with belts and rotating machine parts to avoid entanglement CAUTION Let the belts cool down pr...

Страница 27: ... s polychain sprocket 13 Retighten all four jackshaft bearing bolts 14 Turn both jackshaft belt tension bolts two large bolts at front of jackshaft mount clockwise to tighten the polychain belt The bolts must be at the same height once the belt is tightened Test the belt tension and readjust as necessary Refer to Appendix C for additional information on belt tension settings Figure 27 Jackshaft Be...

Страница 28: ...e underneath frame from the skid plate Remove the plate 7 Remove two of the four blade shaft bearing bolts The bolts being removed must be from the same bearing Loosen the ferrule nut from the grease line and remove the grease line from the same bearing as the removed blade shaft bearing bolts 8 Loosen the remaining two blade shaft bearing bolts DO NOT remove them 9 Remove the old belt from the bl...

Страница 29: ...ix C for additional information on belt tension settings 25 Retighten all four engine mount bolts Tensioning the Engine Belts 1 Loosen all four engine mount bolts 2 Turn both engine belt tension bolts two large bolts positioned vertically CC110 SS or horizontally CC110D DC at front of engine mount clockwise to tighten the engine belts Both tension bolts must be at the same height length once the b...

Страница 30: ...elt 8 Loop the engine belts around the engine sheave 9 Turn both engine belt tension bolts clockwise to tighten the engine belts Both bolts must be at the same height length once the belts are tightened Test the belt tension and readjust as necessary Refer to Appendix C for additional information on belt tension settings 10 Retighten all four engine mount bolts 11 Secure the outboard housing to th...

Страница 31: ...f all switches and controls Lower the saw completely to remove strain on the lifting mechanism Clean and wipe down the saw to remove dust debris and slurry from saw components especially fans Remove the battery and store in a proper location out of reach from children Refer to the engine manual for engine and fuel recommendations Store the saw in a dry area protected from outdoor elements and out ...

Страница 32: ......

Страница 33: ...es Appendix A Serial Tags Record the saw s serial number below for future reference and customer service purposes Serial Number Record the engine s model and serial numbers below for future reference and customer service purposes Model Number Serial Number ...

Страница 34: ...sembly 8 Check all fluid levels fuel engine oil hydraulic oil coolant transmission oil and fill as necessary see engine manual 9 Inspect saw for damages and repair immediately 10 Inspect all belts for tension and wear Replace or tension as necessary 11 Tighten loose nuts screws and bolts 12 Clean air cleaner see engine manual 13 Look for fluid leaks and check all hoses Repair all damaged component...

Страница 35: ...t Deflection Force Deflection CC110 SS Cummins QSB3 3 5VX560 50lb 1 4 Polychain 14 mm 50lb 3 8 CC110D DC Cummins QSB3 3 5VX1000 50 lb 1 4 Polychain 14 mm 50 lb 1 2 Deflection in should be equal to number of inches listed in chart above when deflection force lb listed in chart above is applied to middle of belt using tension gauge ...

Страница 36: ...ris in lowering valve stem Inspect and clean stem Worn out battery Charge or replace battery Defective valve coil Check for magnetism of valve stem when activated Defective lowering button Replace lowering button 4 Saw lowers too slow too fast Improper lowering speed setting Adjust flow control valve 5 Blade does not cut straight Drive alignment off Adjust drive alignment Excessive force used when...

Страница 37: ...ite www diamondproducts com 3 Concrete Sawing and Drilling Association www csda org The CSDA has many helpful concrete cutting publications available to members and non members 4 Association of Equipment Manufacturers www aem org The AEM has a variety of safety and technical manuals available for various types of equipment along with a list of industry standardized safety symbols 5 Occupational Sa...

Страница 38: ...34 Notes ...

Страница 39: ...CC110 SS and CC110D DC Concrete Saw Manual 35 Notes ...

Страница 40: ...Diamond Products Limited 2010 ...

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