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Installation Manual

Festoon Systems for I-Beams

Program 0314

MAL0300-0001-EN

www.conductix.com

translated document

page 15 of 56

Technical data

3.1

General information

Designation

Value

Notes

Max. load capacity

10 - 20 kg

Depending on the number of rolls

Max. travel speed

50 m/min

3.2

Interfaces

Mechanical:

Machine

Part

Load-bearing structure

End clamp, towing trolley

Cables

Overlay, conductor holder

Electrical, data, and media:

Machine

Part

Switching cabinet

Cables

Media supply

Cables

Consumer

Cables

3.3

Operating conditions

Environment:

Designation

Value

Notes

Temperature range

-20 to +60°C

Relative humidity, maximum

100%

Max. operating speed

17.2 -< 20.8 m/sec

Max. wind speed

> 32.7 m/sec

Содержание Conductix-Wampfler 0314 Series

Страница 1: ...Installation Manual Festoon Systems for I Beams Program 0314 MAL0300 0001 EN www conductix com translated document page 1 of 56...

Страница 2: ...2 Unauthorized personnel 8 2 2 3 Training 8 2 3 Personal protective equipment 9 2 4 Intended use 10 2 5 Protective measures to be taken by the operator user 11 2 6 Special hazards 12 2 7 Actions in th...

Страница 3: ...operation 26 4 5 2 Manual operation 26 5 Transport packaging and storage 27 5 1 Transport 27 5 1 1 Safety instructions for transport 27 5 1 2 Transport inspection 27 5 2 Packaging 28 5 3 Storage of pa...

Страница 4: ...44 8 2 3 Logging 44 8 2 4 Maintenance of the festoon system 45 8 2 5 Wearing parts 46 8 2 6 Wear limits 47 8 2 7 Repeat inspections 47 8 2 8 Repair 47 9 Troubleshooting 48 10 Dismantling and disposal...

Страница 5: ...anual the instructions located in the appendices for the individual assembled components also apply 1 2 Limitation of liability All data and information in this installation manual has been compiled w...

Страница 6: ...parts WARNING Incorrect replacement parts are a safety hazard Incorrect or faulty replacement parts can impair safety and result in damage malfunctions or complete failure Therefore Use only original...

Страница 7: ...mage to property DANGER indicates an immediately hazardous situation which if not avoided may result in death or serious injury WARNING indicates a possibly hazardous situation which if not avoided ma...

Страница 8: ...perience as well as their understanding of the applicable regulations Only persons who can be expected to perform their work reliably are acceptable personnel Persons whose responsiveness is influence...

Страница 9: ...gs neck chains or other items of jewelry must not be worn Protective footwear used to protect from falling heavy parts and slipping on slippery floors For special tasks wear When carrying out particul...

Страница 10: ...oon system can result in a hazardous situation Therefore Use the festoon system only for its intended use Follow all information in this installation manual strictly The following uses of the festoon...

Страница 11: ...the festoon system This knowledge must be expressed in the form of operating instructions for the operation of the device During the entire time the festoon system is in use the operator must check t...

Страница 12: ...harp corners and edges and do not knot or twist them Set loads down when leaving the workplace WARNING Danger of injury from moving components Incautious handling of the festoon system can lead to sev...

Страница 13: ...ng in the work and danger area be careful of projections and depressions in the floor No loose objects may be left on the floor WARNING Danger of crushing When moving the festoon system there is a dan...

Страница 14: ...ible parties at the place of operation Alarm the rescue services Make access ready for rescue vehicles Measures to take in the event of malfunctions Secure the work area against entry Involve qualifie...

Страница 15: ...mber of rolls Max travel speed 50 m min 3 2 Interfaces Mechanical Machine Part Load bearing structure End clamp towing trolley Cables Overlay conductor holder Electrical data and media Machine Part Sw...

Страница 16: ...of the main rollers and the horizontal guide rollers must be clean and free of objects or defects that could damage the rollers scratches cracks holes uneven segments etc If multiple beams are welded...

Страница 17: ...smooth for a length of 100 mm Required tools and materials NOTE Fig 2 Smoothing of welded track beams 3 4 2 Use of even welded track beams Welded joints on the track beams must be even at points that...

Страница 18: ...nd materials NOTE Fig 4 Girder joint for non welded track beams For non welded girder joints the horizontal and vertical deviation of the opposing sides of the joint may be at most 2 mm Transitions mu...

Страница 19: ...the length of the track beam may not exceed 5 mm For lengths shorter than 2 m deviation may not exceed 2 mm Required tools and materials NOTE Fig 6 Horizontal deviation of track beams 3 4 5 Vertical...

Страница 20: ...alignment deviation of the trolley winch Required tools and materials NOTE Fig 8 Poor horizontal alignment between the crane beam and the track beam 3 4 7 Poor vertical alignment between the crane bea...

Страница 21: ...for I Beams Program 0314 MAL0300 0001 EN www conductix com translated document page 21 of 56 4 Product description and mode of operation 4 1 Overview of the festoon system Fig 10 Overview of the festo...

Страница 22: ...led via the line to the mobile consumer via which the subsequent cable trolleys are pulled The dimensions of the festoon system can be found in the project specific dimension sheet 4 3 Description of...

Страница 23: ...nsisting of 1 Side part one or two rolls 2 Rail 3 Lower part Fig 13 Cable trolley for round cables End clamp for round cables consisting of 1 Rail 2 Lower part Fig 14 End clamp for round cables Cable...

Страница 24: ...x com translated document page 24 of 56 Cable trolley with hook consisting of 1 Side panel single roll 2 Rail 3 Hook Fig 16 Cable trolley with hook Cable collar for round cables Cable collars can be u...

Страница 25: ...areas Between the buffer and the buffer plate Between the carriage and the track beam In the vicinity of the cables WARNING Danger of injury from moving components Contact with the festoon system duri...

Страница 26: ...1 Automatic operation The standard operating mode is automatic operation in which the festoon system is operated via the consumer s controller In this mode no person may be in or under the working are...

Страница 27: ...n ropes or straps Do not attach ropes or straps at sharp corners and edges and do not knot or twist them CAUTION Possible damage from improper transport Improper transport can result in substantial pr...

Страница 28: ...disposal Packaging materials are valuable resources and can be reused or usefully processed or recycled in many cases Therefore Dispose of packaging materials in an environmentally appropriate manner...

Страница 29: ...ttachment points provided Do not lash to protruding machine parts or eyelets on attached components Be sure the lashing elements are firmly seated Use only authorized lifting accessories and lashing e...

Страница 30: ...herefore When walking in the work and danger area be careful of projections and depressions in the floor No loose objects may be left on the floor WARNING Danger of crushing When moving the festoon sy...

Страница 31: ...o be adjusted to the track beam The distance A between the two side parts of the cable trolley should be max support width 40 mm The cable trolley base is to be centrally located below the track beam...

Страница 32: ...ctricians to connect up the cables Check the cables regularly for signs of wear or damage The cable configuration designed for the festoon system must be adhered to The following rules are recommended...

Страница 33: ...e configuration designed for the festoon system must be adhered to The following rules are recommended Place the cable package towards the middle of the track beam so that the torque is in balance Whe...

Страница 34: ...ere is a risk of tripping Therefore When walking in the work and danger area be careful of projections and depressions in the floor No loose objects may be left on the floor WARNING Danger of crushing...

Страница 35: ...ended for qualified specialists who install the festoon systems operate them and who are familiar with the requirements regarding work safety and accident prevention If Conductix Wampfler performed th...

Страница 36: ...lengths of the cables correspond to the specifications of the project specific technical documentation The permissible length deviation is 50 mm Actual ________ A06 Cables are arranged free of twists...

Страница 37: ...d until the cable train is fully extended Movement backwards from towing end in the direction of cable trolley storage termination fitting end until end position is reached B01 Horizontal alignment ga...

Страница 38: ...Installation Manual Festoon Systems for I Beams Program 0314 Commissioning checklist MAL0300 0001 EN www conductix com translated document page 38 of 56 Remarks other...

Страница 39: ...oper operation Improper operation can result in serious injury to persons and property Therefore Perform all operating steps according to the specifications of this installation manual Before starting...

Страница 40: ...nctioning A festoon system consists of end clamp and cable trolley The last cable trolley is coupled via the line to the mobile consumer via which the subsequent cable trolleys are pulled The dimensio...

Страница 41: ...ge to the festoon system Therefore Be sure that the festoon system does not start by itself While it is moving do not reach into moving parts particularly the interface between the buffer and buffer p...

Страница 42: ...out maintenance tasks or intervals In order to retain the warranty rights and to avoid damage the system operator is responsible for performing the following maintenance tasks Inspection service and r...

Страница 43: ...f the work and tested Check measuring tools used after clean up collection and inventory Inspection measures Interval Components Measure Description Every 14 days 3 and 4 shift operation at the latest...

Страница 44: ...nal hours Every 30 days 2 shift operation at the latest after 300 operational hours Rollers Functional check Easy and misalignment free running of the main roller on the track beam running surfaces Vi...

Страница 45: ...ted Observe the inspection and maintenance intervals described in the maintenance instructions Ensure that sufficient space for maintenance work is available Ensure that the festoon system is not inad...

Страница 46: ...s Roller mounting Maintenance measure Tighten all fasteners Cable attachment Tighten all fasteners on clamping bars and cable clamps Annually depends on external influences Surface corrosion protectio...

Страница 47: ...general visual and functional checks are to be performed The condition of components with regard to damage wear corrosion or other damage is to be determined Generally speaking the completeness and f...

Страница 48: ...to be carried out only by personnel from or authorized by the manufacturer CAUTION Improper use can result in serious injury to persons and property Therefore Elimination of faults may only be perform...

Страница 49: ...er in case of any unclear points WARNING Danger of injury from moving components Incautious handling of the festoon system can lead to severe injury or damage to the festoon system Therefore Be sure t...

Страница 50: ...ained technicians At least 2 people Required tools Crescent wrench Tools for securing CAUTION Loads are to be carefully fastened onto suitable hoists or load carrying devices that are technically inta...

Страница 51: ...Systems for I Beams Program 0314 MAL0300 0001 EN www conductix com translated document page 51 of 56 11 Additional Documents 11 1 Declaration of incorporation The declaration of incorporation is avail...

Страница 52: ...damage malfunctions or complete failure as well as impair safety Therefore Use only original replacement parts from the manufacturer No liability is accepted or warranty given for damages that occur...

Страница 53: ...on the following pages to communicate your experiences and issues with us that could be of interest for our improvement process Thank you very much for your help Please fax the filled out form to 49 7...

Страница 54: ...Installation Manual Festoon Systems for I Beams Program 0314 MAL0300 0001 EN www conductix com translated document page 54 of 56...

Страница 55: ...Installation time required in hours Travel time required in hours Installation of the above project was concluded today by Conductix Wampfler GmbH Germany Risk is transferred to the customer today Th...

Страница 56: ...ms Program 0314 MAL0300 0001 EN www conductix com translated document page 56 of 56 Conductix Wampfler GmbH Rheinstrasse 27 33 79576 Weil am Rhein M rkt Germany Phone 49 0 7621 662 0 Fax 49 0 7621 662...

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