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KL300 Installation manual
P.INS.KL300.01.EN
VERSIE 1
–
2020 / 03 / 01
Let’s Gear Up!
Страница 1: ...KL300 Installation manual P INS KL300 01 EN VERSIE 1 2020 03 01 Let s Gear Up...
Страница 2: ...shall be sent on request by post to the national authorities This partly completed machine is compliant with the provisions of the following European directives Machinery Directive 2006 42 EC Low Vol...
Страница 3: ...Installation and connection 10 5 Commissioning 15 6 Inspection and maintenance 17 7 Warranty 17 8 Quick Troubleshooting 18 9 Wiring diagram 400V 3 supply 19 10 Glossary 20 Thank you for choosing a gea...
Страница 4: ...9 2291 PG WATERINGEN THE NETHERLANDS Tel 31 0 174 292089 Email sales degierdrivesystems com www degierdrivesystems com Versie 1 2020 03 01 4 Dimensions P KL300 1 024 08 1 LB1 10 P KL300 1 024 08 2 LB...
Страница 5: ...0 4 0 25 100 Supply voltage Power c onsumption Power consumption in PS100 mode limited output torque Maximum current Maximum current in PS 100mode limited output torque Protection Protection in PS100...
Страница 6: ...user suggestions and advice for carrying out specific tasks easily or more practically Attention Remarks with supplementary information for the user These remarks draw the user s attention to potentia...
Страница 7: ...tions such as signals from wind or rain sensors With attached or driven components there is a risk of becoming trapped or injured Amongst other things the safety distances set out in EN 349 and EN 138...
Страница 8: ...drum and or KWL no drum and or KWL supplied P KL300 1 024 08 1 LB1 10 KL300 0 8 24VDC for drum and or KWL incl one drum with one 1 0m belt P KL300 1 024 08 1 LB2 10 KL300 0 8 24VDC for drum and or KWL...
Страница 9: ...anufacturer s war ranty null and void and relieve the manufacturer of liability for any consequences In addition the following restrictions are applicable with regard to the use of the motor gearbox D...
Страница 10: ...ervatives to protect the unpainted surfaces such as threaded holes and mounting surfaces for chain couplings against corrosion Disposal Drain used oil from the motor gearbox Used oil must be collected...
Страница 11: ...e motor gearbox Secure the gearbox with four bolts and apply a torque of 40 Nm to 50 Nm to tighten the bolts Use M10 bolts with a strength class of 8 8 according to ISO 4014 threaded length in the gea...
Страница 12: ...n be mounted on each drum Unscrew both bolts to take away the flanges Slide the end of the belt over the bolt and refit the flanges and bolts Apply a torque of approximately 6 Nm to tighten the M5 bol...
Страница 13: ...he belt or cable may result in failure and possible injury at high loads Allowed angles belt wire When two belts are mounted opposite each other on 1 drum there is no restriction in applied direction...
Страница 14: ...below Use the key M10 bolt and ring included in delivery and apply a torque of 40 50 Nm to tighten the M10 bolt Attention The drive shaft and the driven system must be aligned Not pre winding the belt...
Страница 15: ...tube 2 Turn the chain sprockets of the coupling until the teeth are aligned 3 Wrap the duplex chain around the teeth of the sprockets the ends of the chain should be on top of the coupling 4 Mount th...
Страница 16: ...cable through the M16 cable gland c The Optional M16 cable gland is for the second bus cable 3 Make sure that the cables are free before tightening the cable gland 4 The earthing conductor of the 24 V...
Страница 17: ...4 0 mm2 85 mm 120 m Example When the power supply cable has a length of 35 meter the KL300 is in standard setting dipswitch 5 OFF and voltage is 24 VDC the required cable is 2 x 2 5 mm2 Note If longe...
Страница 18: ...d the desired position LED s I or II stop flashing 4 Press both buttons I and II simultaneously for minimal 5 seconds The LED s I and II will flash 5 Press button OK to set the emergency position Note...
Страница 19: ...utton to set the first position in the KL300 memory When this position is correctly set the LED OK will flash and both LED s I and II are off 4 Press button OK for 5 seconds 5 Let the KL300 run to the...
Страница 20: ...ON OFF OFF Programming mode waiting on correct control signal 4 Press button OK for 5 sec OFF OFF Ready to set 2nd endposition 6 Press I or II to adjust the KL300 to the correct position 7 Press OK to...
Страница 21: ...gisters 0x03 Read holding registers Use this command to read one or more holding registers Variables The variables can be accessed via the Modbus registers as stated below For each variable two Modbus...
Страница 22: ...esistor and last KL300 Node 7 needs to have the termination resistor activated dipswitch SW5 switched to 1 see section 9 RTU Network A maximum number of 256 modules can be connected In theory this mea...
Страница 23: ...bus 100 0 0x3A8 0x3A9 Offset Modbus Device address 0 255 default 0 Modbus address Dipswitch Offset 0x3AA 0x3AB Modbus baud rate 0 9600 baud 4 38400 baud 1 14400 baud 5 57600 baud 2 19200 baud 6 76800...
Страница 24: ...Fault endpositions cannot be set The setting of the second endposition will be rejected if the difference between both endpositions is less than revolution of the main shaft The setting of the second...
Страница 25: ...dress 2 Address 3 Address 4 Address 5 Address 6 Address 7 Address 8 Modbus RTU or CAN LOCAL bus selection dipswitch In order to select the correct bus set the dipswitches in the correct position For C...
Страница 26: ...iagram Shield Shield GND H A L B GND GND 24 VDC 24 VDC PE PE Alarm Alarm 0 10VDC 0 10 VDC control signal Alarm contact max 1A 24 VDC AC 24 VDC Supply voltage 10 Modbus RTU A B or CAN LOCAL H L out Mod...
Страница 27: ...ouplings oil viscosity 80 cST to 120 cST at 20 C Backup power check if present the functionality of the emergency backup power source Check whether the endpositions are still correct Adjust if necessa...
Страница 28: ...ditions These conditions are listed on the back of the quotation and invoice forms An additional copy of terms and conditions can be sent to you free of charge on request We reserve the right to make...
Страница 29: ...speed of the input shaft Hazard area The area below or directly around the driven or moving parts Linear Straight line Motor gearbox A gear unit in combination with a motor Protective cover Cover to...