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26 

DataDirect Networks StorageScaler 6000 User Guide Rev B

4.5 Dealing with Hardware Faults

Ensure that you have obtained a replacement module of the same type 

before

 removing any faulty 

module. 

Warning

If the  Storage Scaler 6000 subsystem is powered up and you remove any module, replace it 
immediately. If the subsystem is used with modules or module blanks missing for more than a 
few minutes, the Enclosure can overheat, causing power failure and data loss. Such use will 
invalidate the warranty.

• Replace a faulty drive with a drive of the same type and equal or greater capacity. 

• All the supplied plug-in PCMs, electronics modules, and blank modules must be in place for the air 

to flow correctly around the cabinet. 

4.6 Replacing a Module

Warning

Whenever replacing a module NEVER leave an EMPTY bay in the rear of the enclosure, obtain a 
replacement before removing the problem part.

Please refer to 

Chapter 2

 

, ”Getting Started”

 for information on the initial installation of the plug-in modules 

in the  Storage Scaler 6000 enclosure.

Warning

Observe all conventional ESD precautions when handling  Storage Scaler 6000 modules and 
components. Avoid contact with Backplane components and module connectors, etc.

4.6.1 Power Cooling Modules

Warning

Do not remove covers from the Power Cooling module (PCM). There is a danger of electric shock. 
Return the PCM to your supplier for repair.

Warning

To ensure your system has warning of a power failure please disconnect the power from the 
power supply, by either the switch (where present) or by physically removing the power source, 
prior to removing the PCM from the enclosure/shelf. Do not remove the faulty PCM unless you 
have a replacement unit of the correct type ready for insertion. The system must not be run 
without all units in place.

If a power supply unit or its fan is faulty, you must replace the whole PCM. You must not take any longer 
than 5 minutes to replace this unit to prevent the enclosure from over-heating.

To remove an AC PCM/Cooling Module- Handle Model:

If a power supply unit or its fan is faulty, you must replace the whole PCM/Cooling module. 

As there should always be two PCMs installed, you can continue working while replacing the faulty 

module. 

1

Make sure you identify the faulty PCM correctly from the two modules installed.

2

Lift latch which secures the power supply cord.

3

Switch off and disconnect the power supply cord.

USO 

RESTRITO

Содержание StorageScaler 6000

Страница 1: ...DataDirect Networks Inc StorageScaler 6000 Drive Enclosure User Guide 96 00189 001 Rev B March 2010 USO RESTRITO ...

Страница 2: ...l information in this document is accurate DataDirect Networks accept no liability for any errors that may arise No part of this document may be transmitted or copied in any form or by any means for any purpose without the written permission of DataDirect Networks March 2010 96 00189 001 Rev B ii 96 00189 001 REV B USO RESTRITO ...

Страница 3: ...7 Power Cord 10 2 Getting Started 11 2 1 Planning Your Installation 11 2 1 1 Enclosure Bay Numbering Convention 12 2 2 Enclosure Installation Procedures 14 2 3 I O Module Configurations 14 2 3 1 Controller Options 14 2 4 DEM 15 2 5 Drive Enclosure Device Addressing 15 2 6 Grounding Checks 15 3 Operation 17 3 1 Before You Begin 17 3 2 Power On Power Down 17 3 2 1 PCM LEDs 17 3 2 2 I O Panel LEDs 18...

Страница 4: ...eshooting 24 4 4 1 Thermal Control 24 4 4 2 Thermal Alarm 25 4 4 3 Thermal Shutdown 25 4 5 Dealing with Hardware Faults 26 4 6 Replacing a Module 26 4 6 1 Power Cooling Modules 26 4 6 2 I O Module 28 4 6 3 Replacing the Drive Carrier Module 29 4 7 Replacing the DEM 30 Appendix A Tier Mapping 31 Appendix B Rack Mounting 37 USO RESTRITO ...

Страница 5: ...d can radiate radio frequency energy and if not installed and used in accordance with the instruction manual may cause harmful interference to radio communications Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense Properly shielded and grounded cables and connectors must b...

Страница 6: ...ule PCM they are not designed to support the weight of the populated enclosure Weight Handling Label Lifting and Tipping Safety Important If this equipment is used in a manner not specified by the manufacturer the protection provided by the equipment may be impaired Warning The StorageScaler 6000 enclosure MUST be grounded before applying power Unplug the unit if you think that it has become damag...

Страница 7: ...rical earth connection must be provided to the power cord Provide a suitable power source with electrical overload protection to meet the requirements laid down in the technical specification Warning Do not remove covers from the PCM Danger of electric shock inside Return the PCM to your supplier for repair PCM Safety Label Electric Shock Hazard Inside Warning Operation of the Enclosure with ANY m...

Страница 8: ...th low pressure rear exhaust installation The back pressure created by rack doors and obstacles should not exceed 5 pascals 0 5mm water gauge The rack design should take into consideration the maximum operating ambient temperature for the unit is 35 C The rack should have a safe electrical distribution system It must provide over current protection for the unit and must not be overloaded by the to...

Страница 9: ...lation Each enclosure contains up to 60 removable disk drive modules Disk units are fragile Handle them with care and keep them away from strong magnetic fields All the supplied plug in modules and blanking plates must be in place for the air to flow correctly through the enclosure and also to complete the internal circuitry If the subsystem is used with modules or blanking plates missing for more...

Страница 10: ...ks StorageScaler 6000 User Guide Rev B Ensure that all disk drives are removed from the enclosure before attempting to move the rack installation Do not abandon your backup routines No system is completely foolproof USO RESTRITO ...

Страница 11: ... 60 disk drive enclosure based on 3 5 inch SAS or SATA Hard Disk Drives HDDs Figure 1 1 and Figure 1 2 show front and rear views of a StorageScaler 6000 enclosure respectively Module and major components and their locations are shown in Figure 1 3 Figure 1 1 The StorageScaler 6000 System front open view Figure 1 2 The StorageScaler 6000 System rear isometric and rear views USO RESTRITO ...

Страница 12: ...tween the PCMs I O modules and the baseboard Up to 60 top loadable HDDs in a 5x12 matrix Eight 8 SAS DEMs 1 2 1 Enclosure Chassis The chassis assembly contains 60 drive bays at the front each of which accommodates a plug in drive carrier module capable of holding a 3 5 inch SAS or SATA Hard Disk Drive HDD The 60 drive bays are arranged in five rows of twelve drives 5x12 At the rear the chassis ass...

Страница 13: ...the rear of the enclosure as part of the subsystem core product The StorageScaler 6000 must always be operated with two 2 Power Cooling Modules fitted 2 PCMs Module replacement should only take a few minutes to perform but must be completed within 10 minutes from removal of the failed module Four 4 LEDs mounted on the PCM Figure 1 5 and Table 1 1 indicate the status of the PCM and the fans PCM vol...

Страница 14: ...itor internal functions The plug in I O modules have been designed for integration into a StorageScaler 6000 storage subsystem providing external SAS cable interfacing with up to 60 SAS or SATA disk drives ICON LED Description COLOR Normal Behavior PCM AC ok GREEN ON AC input to PCM within tolerances OFF failed PCM PCM DC ok GREEN ON DC output of PCM within tolerances OFF failed PCM PCM Fault AMBE...

Страница 15: ...e 1 7 Note The enclosure system design allows for drive bays to be left empty without the need for fitting dummy drive carriers Table 1 2 I O Module LEDs LED Description Color Normal Behavior Host Port 1 Expansion Port 1 Host Port 2 Expansion Port 2 SAS Link Green ON a valid SAS link established on at least 1 of the 4 SAS links of the 4 wide SAS port OFF no SAS links Host Port 1 Expansion Port 1 H...

Страница 16: ...s eight 8 top loadable hot swappable DEMs The DEMs Figure 1 8 provide the SAS connectivity between the I O module and the HDDs located within the enclosure Note The DEM is a serviceable PCB which may be replaced by trained personnel Each DEM connects to a single port of the HDD based on the location within the enclosure within which it is installed Figure 1 9 Each provides power control signals to...

Страница 17: ... and drive activity This panel and its associated LEDs are shown in Figure 1 10 The Front Panel LEDs are defined in Table 1 4 Figure 1 9 Drive Carrier and DEM Locations Table 1 3 INTERNAL LED Indicators Description Location Color Normal Behavior DEM DC DEM internal to enclosure GREEN ON 1 2VDC regulator circuit correctly functioning OFF faulty 1 2VDC regulator circuit DEM ID DEM internal to enclos...

Страница 18: ... LED lit OFF no detectable faults System Power GREEN Enclosure Powered ON ON DC power is present OFF DC power is NOT present LED does NOT flash under normal operating conditions Cover Open AMBER Enclosure cover is open OFF both cover pieces securely closed and latched in place ON either of the cover pieces is NOT securely closed and latched in place Note The baseplane incorporates an Audible Alarm...

Страница 19: ...surface to rear connectors surface 36 914 Item Quantity per System LBS kg Extended Weight Chassis Includes Base PCB Midplane 1 83 83 PCM 2 12 24 I O Module Drives 2 4 8 60 2 120 Miscellaneous 1 5 5 Total Weight 240 Input Parameter Value Input Voltage 190 264 VAC Input Frequency 47 63 Hz and 400 hz Maximum Input Current 13 1A RMS 190 VAC Peak Inrush Current 50A 230VAC 250C 5 msec max Minimum Effici...

Страница 20: ...D Peak Inrush Current TBD Minimum Efficiency measured at 30 and 50 load and nominal line 48 DVC 90 Maximum Average Output Power 1750 W Maximum Peak Output Power 1 second 1922W Output Parameter 3 3 VDC Output 5 VDC Output 12 VDC Output Normal Voltage 3 3 VDC 5 10 VDC 12 10 VDC Full Load 5 0A 55 0A 120 0A Peak Load for 1 Second 5 0A 65 0A 130 0A Minimum Load A 0 0A 0 0A 0 0A Safety Compliance UL 609...

Страница 21: ...in the enclosure but every enclosure should have the same number of drives In 2x mode connected to 5 enclosures you must install drives in multiples of two 2 In 4x mode connected to 3 enclosures you must intall drives in multiples of four 4 Power Cooling Modules PCM Two 2 PCMs must be fitted Full power and cooling redundancy is provided while a faulty module is replaced Install the PCMs in lower r...

Страница 22: ...rtures are filled before operating the unit The StorageScaler 6000 subsystem is housed in a 60 drive bay enclosure arranged in four 4 groups Each group comprises two banks of 15 bays that is as viewed from the front 12 bays across the enclosure by 5 bays deep There are two numbering schemes 1x60 and 2x30 The drive bays are numbered in accordance with the tables shown in Figure 2 2 and Figure 2 3 w...

Страница 23: ...Getting Started DataDirect Networks StorageScaler 6000 User Guide Rev B 13 Figure 2 2 1X60 Drive Numbering Table Figure 2 3 2x30 Drive Numbering Table USO RESTRITO ...

Страница 24: ...e Carrier Modules are supplied as a separate package The StorageScaler 6000 enclosure is in compliance with EIA 310 D Cabinets Racks Panels and Associated Equipment The enclosure is designed to fit within a 4U rack space A typical rack mounting installation in shown in Figure 2 4 2 3 I O Module Configurations 2 3 1 Controller Options The StorageScaler 6000 has a standard SAS JBOD IO controller whi...

Страница 25: ... unique I2C and SAS address based on a DataDirect Network SAS address generation scheme 2 5 Drive Enclosure Device Addressing See Appendix A 2 6 Grounding Checks The product must only be connected to a power source that has a safety electrical earth connection Warning If more than one product is fitted in a rack the earth connection to the rack is even more important because the rack will then hav...

Страница 26: ...16 DataDirect Networks StorageScaler 6000 User Guide Rev B This page is intentionally blank USO RESTRITO ...

Страница 27: ...lled ensure they have had time to acclimatize before operating them To Power On the enclosure 1 Apply AC power to the enclosure 2 Turn the PCMs to ON All LEDs on the I O Panel should be lit Green when the enclosure power is activated and the disk drive motors should start Important If AC power is lost for any reason on restoration of power the enclosure will re start automatically To power the enc...

Страница 28: ...Color STATUS Definition Host Port 1 Expansion Port 1 Host Port 2 Expansion Port 2 Green ON OFF Incoming signal is GOOD No connection or incorrect connection Host Port 1 Expansion Port 1 Host Port 2 Expansion Port 2 Amber ON OFF Fault No faults I O Module OK Green ON OFF properly booted and functioning correctly internal fault I O Module Fault Amber OFF ON No Faults present I O Fault I O Module Ide...

Страница 29: ...ooling conditions are housed within the PCMs Each unit is independently monitored 4 2 Initial Start up Problems 4 2 1 Faulty Cords First check that you have wired up the subsystem correctly If cords are missing or damaged plugs are incorrect cords are too short Call your supplier for a replacement 4 2 2 Alarm Sounds On Power Up The Audible Alarm sounds anytime the top cover is open The alarm mutes...

Страница 30: ...Green LEDs are always used for good or positive indication Amber LEDs indicate there is a critical fault present within the module See specific LED tables for further information Section 4 3 1 HDD Hard Disk Drive Section 4 3 2 PCM Power Cooling Module Section 4 3 3 DEM Drive Expander Module Section 4 3 4 I O Module Section 4 3 5 Front Panel Drive Activity Indicators 4 3 1 HDD Hard Disk Drive When ...

Страница 31: ...put DC output fan or other PCM fault REAR Enclosure PCM Green AC OK This LED is ON with a DC or fan fault This LED is OFF with an AC input failure REAR Enclosure PCM Green DC OK This LED is ON with an AC or fan fault This LED is OFF with an DC output failure Table 4 3 DEM LEDs Location Color LED Identifier Behavior FRONT Enclosure Amber Enclosure fault ON with a DEM fault FRONT Enclosure Amber DEM...

Страница 32: ...dule detectable fault is present INDEPENDENT of SAS link fault condition and stays lit during a SAS link fault REAR Enclosure Amber I O fault ON when a detectable fault is present in the I O module INDEPENDENT of SAS link fault condition and stays lit during a SAS link fault REAR Enclosure Green SAS Link Activity ON when a valid link is present on any of the 4 links of the 4 wide port OFF when non...

Страница 33: ...AMBER Enclosure Fault ON one or more components within enclosure have failed A service action is required Exact failed component has its own amber fault LED lit OFF no detectable faults System Power GREEN Enclosure Powered ON ON DC power is present OFF DC power is NOT present LED does NOT flash under normal operating conditions Cover Open AMBER Enclosure cover is open OFF both cover pieces securel...

Страница 34: ...w may be causing additional internal temperature rise Note This is not a fault condition The first stage in the thermal control process is for the fans to automatically increase in speed when a thermal threshold is reached This may be caused by higher ambient temperatures in the local environment and may be perfectly normal Note This threshold changes according to the number of drives and PCMs fit...

Страница 35: ...airflow through the enclosure exceeds a pre set threshold a thermal alarm will sound 1 Check local ambient environment temperature is below the upper 40 C specification 2 Check the installation for any airflow restrictions at either the front or rear of the enclosure A minimum gap of 25mm at the front and 50mm at the rear is recommended 3 Check for restrictions due to dust build up Clean as approp...

Страница 36: ...rage Scaler 6000 modules and components Avoid contact with Backplane components and module connectors etc 4 6 1 Power Cooling Modules Warning Do not remove covers from the Power Cooling module PCM There is a danger of electric shock Return the PCM to your supplier for repair Warning To ensure your system has warning of a power failure please disconnect the power from the power supply by either the...

Страница 37: ...lly to the rear connector on the PCM Caution Handle the module carefully and avoid damaging the connector pins Do not install the module if any pins appear to be bent 7 With the PCM handle in the open position slide the module into the enclosure 8 Cam the module home by manually closing the PCM handle A click should be heard as the handle latches engage 9 Connect the power supply cord to the power...

Страница 38: ...ches on the bottom of the unit by simply pulling each latch out and away from unit 2 Pull the latches forward to cam the module out of the enclosure 3 Grip the unit securely and withdraw the module To installing the I O Module 4 With the latches in the open position slide the EBOD module into the enclosure until the latch engages automatically 5 Cam the module home by manually closing the latches ...

Страница 39: ... spindown the drives prior to removal If this is not possible we recommend that you perform All steps of the following procedure to ensure that the drive has stopped prior to removal To Insert the Drive Carrier Module 1 Release the carrier handle by sliding the latch backwards 2 Insert the carrier into the enclosure 3 Slide the drive carrier gently all the way into the enclosure 4 Cam the drive ca...

Страница 40: ...ing Storage Scaler 6000 modules and components Avoid contact with backplane components and module connectors etc Instructions are also clearly labeled on the inside cover of the enclosures Figure 4 3 To Replace the DEM 1 Grip the top latch rotate it until you reach the limit of rotation and then pull up to remove the DEM 2 Insert the replacement DEM 3 Press on the latch to rotate it down to lock i...

Страница 41: ...eScaler 6000 Drive Enclosure There are three drive numbering options 1 x 60 one set of drives 1 through 60 Figure A 1 use Figure A 4 and Figure A 5 for cabling 2 x 30 two sets of drives 1 through 30 Figure A 2 use Figure A 6 for cabling 4 x 15 four sets of drives 1 through 15 Figure A 3 use Figure A 7 for cabling Figure A 1 1 x 60 Drive Layout Configuration Figure A 2 2 x 30 Drive Layout Configura...

Страница 42: ...32 DataDirect Networks StorageScaler 6000 User Guide Rev B D r i v e A d d r e ss i n g M a p p i n g Figure A 3 4 x 15 Drive Layout Configuration USO RESTRITO ...

Страница 43: ...D riv e Addr essi ng DataDirect Networks StorageScaler 6000 User Guide Rev B 33 Figure A 4 StorageScaler 6000 1x60 Configuration USO RESTRITO ...

Страница 44: ...34 DataDirect Networks StorageScaler 6000 User Guide Rev B D r i v e A d d r e ss i n g M a p p i n g Figure A 5 StorageScaler 6000 Daisy Chain Configuration for 2 Rack 20 Drawer USO RESTRITO ...

Страница 45: ...D riv e Addr essi ng DataDirect Networks StorageScaler 6000 User Guide Rev B 35 Figure A 6 StorageScaler 6000 2x30 Configuration USO RESTRITO ...

Страница 46: ...36 DataDirect Networks StorageScaler 6000 User Guide Rev B D r i v e A d d r e ss i n g M a p p i n g Figure A 7 StorageScaler 6000 4 x 15 Configuration USO RESTRITO ...

Страница 47: ...ed to fit within a 4U rack space Follow these steps to mount the system in your rack 1 Using eight 8 32 0 188 Phillips panhead screws for each slider attach the four 4 inner sliders to the chassis as shown in Figure B 1 below Figure B 1 Attach 4 Inner Sliders to Chassis USO RESTRITO ...

Страница 48: ... use one 1 screw plate one 1 shelf locking bracket installed from behind and six 6 10 screws For the rear end use one 1 screw plate and four 4 10 screws 4 If the depth of your rack is more than 25 5inches 647mm attach the two 2 Cable Management Arm CMA brackets to the rear end of the rail kits Figure B 2 Figure B 2 Attach Rail Kits to Rack Attach Screw Plate with 6 10 Screws Shelf Locking Bracket ...

Страница 49: ... 3 and slide the chassis into rack until the sliders are engaged slide in about 12 inches until stopped Then slide the chassis out until locked Depress the slider locks and proceed to slide the chassis all the way in 7 Using two 2 8 32 0 25 Phillips panhead screws secure the two CMA to rear of chassis Figure B 3 Install Chassis to Rack Rail Kit Flange Rear Flange of Chassis must set on Rail Kit Fl...

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