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Fault

num‐

ber

Alarm/

warning

bit num‐

ber

Fault text

Warn‐

ing

Alarm

Trip

locked

Cause of problem

80

29

Drive initial-
ised

–

X

–

All parameter settings are initialized to default settings.

87

47

Auto DC
Braking

X

–

–

The drive is auto DC braking.

95

40

Broken Belt

X

X

–

Torque is below the torque level set for no load, indicat-
ing a broken belt. See 

parameter group 22-6* Broken Belt

Detection

.

126

–

Motor Rotat-
ing

–

X

–

High back EMF voltage. Stop the rotor of the PM motor.

200

–

Fire Mode

X

–

–

Fire mode has been activated.

202

–

Fire Mode
Limits Excee-
ded

X

–

–

Fire mode has suppressed 1 or more warranty voiding
alarms.

250

–

New spare-
part

–

X

X

The power or switch mode power supply has been ex-
changed (on 400 V, 30–90 kW (40–125 hp) and 600 V
units). Contact the local Danfoss supplier.

251

–

New Type-
code

–

X

X

The drive has a new type code (on 400 V, 30– 90 kW (40–
125 hp) and 600 V units). Contact the local Danfoss sup-
plier.

Warnings and Alarms

Operating Guide  | VLT® HVAC Basic Drive FC 101

AQ275641848264en-000101 / 132R0078| 65

Danfoss A/S © 2019.11

Содержание VLT HVAC Basic Drive FC 101

Страница 1: ...Operating Guide VLT HVAC Basic Drive FC 101...

Страница 2: ......

Страница 3: ...d Motor Connection 18 3 2 3 1 Introduction 18 3 2 3 2 Connecting to Mains and Motor 19 3 2 3 3 Relays and Terminals on Enclosure Sizes H1 H5 19 3 2 3 4 Relays and Terminals on Enclosure Size H6 20 3 2...

Страница 4: ...meters via the Main Menu 60 4 3 Parameter List 61 5 Warnings and Alarms 63 5 1 List of Warnings and Alarms 63 6 Specifications 66 6 1 Mains Supply 66 6 1 1 3x200 240 V AC 66 6 1 2 3x380 480 V AC 67 6...

Страница 5: ...l Card 24 V DC Output 77 6 4 11 Relay Output 77 6 4 12 Control Card 10 V DC Output 78 6 4 13 Ambient Conditions 78 Contents Operating Guide VLT HVAC Basic Drive FC 101 AQ275641848264en 000101 5 Danfos...

Страница 6: ...l documentation is available in electronic form online at www danfoss com 1 3 2 MCT 10 Setup Software Support Download the software from the service and support section on www danfoss com During the i...

Страница 7: ...file version 4 xx or higher No Yes Hardware compatibility Old control card production week 33 2017 or before New control card production week 34 2017 or after Old power card production week 33 2017 or...

Страница 8: ...ning electrical components together with domestic waste Collect it separately in accordance with local and currently valid legislation Introduction Operating Guide VLT HVAC Basic Drive FC 101 AQ275641...

Страница 9: ...engineers or persons who have received training from qualified electrical engineers and are suitably experienced to operate devices systems plant and machinery in accordance with pertinent laws and re...

Страница 10: ...before performing service or repair work could result in death or serious injury Stop the motor Disconnect AC mains permanent magnet type motors and remote DC link supplies including battery back ups...

Страница 11: ...rocedures in this manual CAUTION INTERNAL FAILURE HAZARD An internal failure in the drive can result in serious injury when the drive is not properly closed Ensure that all safety covers are in place...

Страница 12: ...0 100 4 H5 IP20 11 15 18 5 22 25 30 100 4 H6 IP20 15 18 5 20 25 30 45 40 60 18 5 30 25 40 200 7 9 H7 IP20 22 30 30 40 55 75 70 100 37 55 50 70 200 7 9 H8 IP20 37 45 50 60 90 125 75 90 100 125 225 8 9...

Страница 13: ...4 1 402 15 8 a 183 7 2 212 8 3 240 9 4 275 10 8 314 12 4 Width mm in B 75 3 0 90 3 5 100 3 9 135 5 3 150 5 9 b 56 2 2 65 2 6 74 2 9 105 4 1 120 4 7 Depth mm in C 168 6 6 190 7 5 206 8 1 241 9 5 255 10...

Страница 14: ...6 12 26 5 1 Including decoupling plate Table 8 Dimensions Enclosure Sizes I2 I8 Enclosure Size I2 I3 I4 I6 I7 I8 IP class IP54 IP54 IP54 IP54 IP54 IP54 Power kW hp 3x380 480 V 0 75 4 0 1 0 5 0 5 5 7 5...

Страница 15: ...5 5 7 5 7 5 10 0 8 7 0 8 7 0 8 7 0 5 4 0 8 7 0 5 4 H4 IP20 5 5 7 5 7 5 10 11 15 15 20 1 2 11 1 2 11 1 2 11 0 5 4 0 8 7 0 5 4 H5 IP20 11 15 18 5 22 25 30 1 2 11 1 2 11 1 2 11 0 5 4 0 8 7 0 5 4 H6 IP20...

Страница 16: ...P20 18 5 30 25 40 4 5 40 4 5 40 0 5 4 3 27 0 5 4 H7 IP20 37 55 50 70 10 89 10 89 0 5 4 3 27 0 5 4 H8 IP20 75 90 100 125 14 124 24 212 1 14 124 24 212 1 0 5 4 3 27 0 5 4 1 Cable dimensions 95 mm2 3 2 2...

Страница 17: ...kW 40 125 hp and 600 V units set parameter 14 50 RFI Filter to 0 Off when operating in IT mains For IP54 400 V 0 75 18 5 kW 1 25 hp units the EMC screw is inside the drive as shown in the the followi...

Страница 18: ...If reinserted use only M3x12 screw 3 2 3 Mains and Motor Connection 3 2 3 1 Introduction The drive is designed to operate all standard 3 phase asynchronous motors Installation Operating Guide VLT HVA...

Страница 19: ...otor 1 Mount the ground cables to the ground terminal 2 Connect the motor to terminals U V and W and then tighten the screws according to the torques 3 Connect the mains supply to terminals L1 L2 and...

Страница 20: ...5 04 2 3 4 e30bb762 11 1 Mains 3 Ground 2 Motor 4 Relays Illustration 5 Enclosure Size H6 IP20 380 480 V 30 45 kW 40 60 hp IP20 200 240 V 15 18 5 kW 20 25 hp IP20 525 600 V 22 30 kW 30 40 hp Installat...

Страница 21: ...P20 380 480 V 55 75 kW 70 100 hp IP20 200 240 V 22 30 kW 30 40 hp IP20 525 600 V 45 55 kW 60 70 hp 3 2 3 6 Relays and Terminals on Enclosure Size H8 1 2 3 4 98 97 96 99 95 93 92 91 L1 L1 L1 U V w e30b...

Страница 22: ...90 kW 100 125 hp 3 2 3 7 Connecting to Mains and Motor for Enclosure Size H9 Context MOTOR MOTOR U VW 99 e30bt302 12 Illustration 8 Connecting the Drive to the Motor Enclosure Size H9 IP20 600 V 2 2 7...

Страница 23: ...illustration DC DCBR BR UV W 9 9 M A I N S 95 RELA Y 1 RELA Y 2 L C e30ba261 10 Illustration 9 Mounting the Mounting Plate 2 Mount the ground cable as shown in the following illustration Installation...

Страница 24: ...e screws as shown in the following illustration Use the tightening torques described in 3 2 1 Electrical Installation in General e30ba263 10 95 M A INS DC BR BR U V W 91 92 93 L1 L2 L3 RELA Y 1 RELA Y...

Страница 25: ...tion in General DC BR BR U V W M AIN S L1 L2 L3 91 92 93 RELA Y 1 RELA Y 2 99 L C e30ba264 10 Illustration 12 Mounting the Support Bracket 3 2 3 8 Relays and Terminals on Enclosure Size H10 e30ba725 1...

Страница 26: ...6 1 RS485 3 Ground 5 Motor 7 Relays 2 Mains 4 Cable clamps 6 UDC 8 I O Illustration 14 Enclosure Size I2 IP54 380 480 V 0 75 4 0 kW 1 5 hp Installation Operating Guide VLT HVAC Basic Drive FC 101 AQ27...

Страница 27: ...5 3 Ground 5 Motor 7 Relays 2 Mains 4 Cable clamps 6 UDC 8 I O Illustration 15 Enclosure Size I3 IP54 380 480 V 5 5 7 5 kW 7 5 10 hp Installation Operating Guide VLT HVAC Basic Drive FC 101 AQ27564184...

Страница 28: ...85 3 Ground 5 Motor 7 Relays 2 Mains 4 Cable clamps 6 UDC 8 I O Illustration 16 Enclosure Size I4 IP54 380 480 V 0 75 4 0 kW 1 5 hp Installation Operating Guide VLT HVAC Basic Drive FC 101 AQ275641848...

Страница 29: ...4 Enclosure Sizes I2 I3 I4 3 2 3 13 Enclosure size I6 e30bt326 10 Illustration 18 Connecting to Mains for Enclosure Size I6 IP54 380 480 V 22 37 kW 30 50 hp Installation Operating Guide VLT HVAC Basic...

Страница 30: ...380 480 V 22 37 kW 30 50 hp 3 1 1 e30ba215 10 RELAY 1 RELAY 2 0 3 0 2 0 1 90 0 5 0 4 Illustration 20 Relays on Enclosure Size I6 IP54 380 480 V 22 37 kW 30 50 hp Installation Operating Guide VLT HVAC...

Страница 31: ...or a short circuit on the DC link The drive provides full short circuit protection in case of a short circuit on the motor 3 2 4 3 Overcurrent Protection Provide overload protection to avoid overheati...

Страница 32: ...2 3 FRS R 15 KTN R15 JKS 15 JJN 15 16 3 7 5 FRS R 25 KTN R25 JKS 25 JJN 25 25 5 5 7 5 FRS R 50 KTN R50 JKS 50 JJN 50 50 7 5 10 FRS R 50 KTN R50 JKS 50 JJN 50 50 11 15 FRS R 80 KTN R80 JKS 80 JJN 80 65...

Страница 33: ...00 90 125 Cutler Hammer JGE3250FFG Moeller NZMB2 A250 FRS R 250 KTS R250 JKS R250 JJS R250 250 3x525 600 V IP20 2 2 3 FRS R 20 KTS R20 JKS 20 JJS 20 20 3 4 FRS R 20 KTS R20 JKS 20 JJS 20 20 3 7 5 FRS...

Страница 34: ...5 JJS 125 125 45 60 Moeller NZMB2 A160 FRS R 125 KTS R 125 JKS 125 JJS 125 160 55 70 FRS R 200 KTS R 200 JKS 200 JJS 200 160 75 100 Moeller NZMB2 A250 FRS R 200 KTS R 200 JKS 200 JJS 200 200 90 125 FR...

Страница 35: ...la tion stripped Output con tactor Motor cable Motor 3 phases and PLC Panel Mains supply Minimum 200 mm 7 87 in between control cable mains cable and between mains motor cable PLC protective earth Rei...

Страница 36: ...18 connection between terminals 12 27 and an analog reference terminal 53 or 54 and 55 make the drive run The digital input mode of terminal 18 19 and 27 is set in parameter 5 00 Digital Input Mode PN...

Страница 37: ...85 68 Com RS485 61 PNP Source NPN Sink ON Terminated OFF Unterminated ON 1 2 240 V AC 3 A Not present on all power sizes Do not connect shield to 61 01 02 03 relay 1 relay 2 UDC UDC Motor U V W e30bd4...

Страница 38: ...ameters or parameter groups to reduce or eliminate the noise or vibrations Parameter group 4 6 Speed Bypass Set parameter 14 03 Overmodulation to 0 Off Switching pattern and switching frequency parame...

Страница 39: ...y is illuminated with 2 alphanumeric lines All data is shown on the LCP The illustration 26 describes the information that can be read from the display Table 13 Legend to Section A 1 Parameter number...

Страница 40: ...ameter settings D Operation keys and indicator lights Table 15 Legend to Section D 13 Hand On Starts the motor and enables control of the drive via the LCP NOTICE 2 Coast inverse is the default option...

Страница 41: ...ring The wizard is shown after power up until any parameter has been changed The wizard can always be accessed again through the quick menu Press OK to start the wizard Press Back to return to the sta...

Страница 42: ...pt OK Press OK Select Function of Relay 2 No function Off Select Function of Relay 1 0 No function Set Max Reference Hz Hz Set Min Reference AMA running Do AMA Do not AMA AMA OK 0 0 0 Select T53 Mode...

Страница 43: ...5 600 V 50 Hz IT grid 31 525 600 V 50 Hz Delta 32 525 600 V 50 Hz 100 200 240 V 60 Hz IT grid 101 200 240 V 60 Hz Delta 102 200 240 V 60 Hz 110 380 440 V 60 Hz IT grid 111 380 440 V 60 Hz Delta 112 38...

Страница 44: ...s Inductance Lq Parameter 1 39 Motor Poles Parameter 1 40 Back EMF at 1000 RPM Parameter 1 44 d axis Inductance Sat LdSat Parameter 1 45 q axis Inductance Sat LqSat Parameter 1 46 Position Detection G...

Страница 45: ...Off Performing an AMA optimizes motor performance Parameter 1 30 Stator Resist ance Rs 0 000 99 990 Size related Set the stator resistance value Parameter 1 37 d axis Induc tance Ld 0 000 1000 000 mH...

Страница 46: ...d to enable the drive to catch a motor spin ning due to mains drop out Select 0 Disabled if this function is not required When this parameter is set to 1 Enabled pa rameter 1 71 Start Delay and parame...

Страница 47: ...w Voltage 0 00 10 00 V 0 07 V Enter the voltage that corresponds to the low reference value Parameter 6 11 Terminal 53 High Voltage 0 00 10 00 V 10 V Enter the voltage that corresponds to the high ref...

Страница 48: ...V 6 24 T54 low Feedback 0016 Hz 6 21 T54 high Voltage 0220 V 6 26T54 Filter time const 1 00 Configuration Mode 3 Closed Loop 0 03 Regional Settings 0 Power kW 50 Hz 3 16 Reference Source 2 0 No Operat...

Страница 49: ...5 600 V 50 Hz IT grid 31 525 600 V 50 Hz Delta 32 525 600 V 50 Hz 100 200 240 V 60 Hz IT grid 101 200 240 V 60 Hz Delta 102 200 240 V 60 Hz 110 380 440 V 60 Hz IT grid 111 380 440 V 60 Hz Delta 112 38...

Страница 50: ...efault Usage Parameter 1 00 Configuration Mode 0 Open loop 3 Closed loop 0 Open loop Select 3 Closed loop Programming Operating Guide VLT HVAC Basic Drive FC 101 AQ275641848264en 000101 132R0078 50 Da...

Страница 51: ...s Inductance Lq Parameter 1 39 Motor Poles Parameter 1 40 Back EMF at 1000 RPM Parameter 1 44 d axis Inductance Sat LdSat Parameter 1 45 q axis Inductance Sat LqSat Parameter 1 46 Position Detection G...

Страница 52: ...motor performance Parameter 1 30 Stator Resist ance Rs 0 99 990 Size related Set the stator resistance value Parameter 1 37 d axis Induc tance Ld 0 000 1000 000 mH Size related Enter the value of the...

Страница 53: ...arameter 1 73 Flying Start 0 Disabled 1 Enabled 0 Disabled Select 1 Enabled to enable the drive to catch a spinning mo tor in for example fan applications When PM is selected this parameter is enabled...

Страница 54: ...lue that corresponds to the voltage or current set in parameter 6 21 Terminal 54 High Voltage param eter 6 23 Terminal 54 High Current Parameter 6 26 Terminal 54 Fil ter Time Con stant 0 00 10 00 s 0...

Страница 55: ...10 s 4 2 4 Motor Setup The motor setup wizard guides users through the needed motor parameters Table 18 Motor Setup Wizard Settings Parameter Range Default Usage Parameter 0 03 Regional Set tings 0 In...

Страница 56: ...0 Hz 100 200 240 V 60 Hz IT grid 101 200 240 V 60 Hz Delta 102 200 240 V 60 Hz 110 380 440 V 60 Hz IT grid 111 380 440 V 60 Hz Delta 112 380 440 V 60 Hz 120 440 480 V 60 Hz IT grid 121 440 480 V 60 Hz...

Страница 57: ...s Inductance Lq Parameter 1 39 Motor Poles Parameter 1 40 Back EMF at 1000 RPM Parameter 1 44 d axis Inductance Sat LdSat Parameter 1 45 q axis Inductance Sat LqSat Parameter 1 46 Position Detection G...

Страница 58: ...r Resist ance Rs 0 99 990 Size related Set the stator resistance value Parameter 1 37 d axis Induc tance Ld 0 000 1000 000 mH Size related Enter the value of the d axis inductance Obtain the value fro...

Страница 59: ...art Mode 0 Rotor Detection 1 Parking 0 Rotor De tection Select the PM motor start mode Parameter 1 73 Flying Start 0 Disabled 1 Enabled 0 Disabled Select 1 Enabled to enable the drive to catch a spinn...

Страница 60: ...o browse through the parameters in the Quick Menu 5 Press OK to select a parameter 6 Press to change the value of a parameter setting 7 Press OK to accept the change 8 Press either Back twice to enter...

Страница 61: ...nput 29 Mode 5 1 Digital Inputs 5 10 Terminal 18 Digital Input 5 11 Terminal 19 Digital Input 5 12 Terminal 27 Digital Input 5 13 Terminal 29 Digital Input 5 3 Digital Outputs 5 34 On Delay Digital Ou...

Страница 62: ...agnosis Readouts 16 90 Alarm Word 16 91 Alarm Word 2 16 92 Warning Word 16 93 Warning Word 2 16 94 Ext Status Word 16 95 Ext Status Word 2 16 97 Alarm Word 3 16 98 Warning Word 3 18 Info Readouts 18 1...

Страница 63: ...thermistor connection is disconnected See parameter 1 90 Motor Thermal Protection 13 5 Over Current X X X Inverter peak current limit is exceeded 14 2 Earth Fault X X Discharge from output phases to...

Страница 64: ...e resistance Rs and Rr are increased In most cases however this is not critical 58 AMA internal X X Contact the local Danfoss supplier 59 25 Current limit X The current is higher than the value in par...

Страница 65: ...igh back EMF voltage Stop the rotor of the PM motor 200 Fire Mode X Fire mode has been activated 202 Fire Mode Limits Excee ded X Fire mode has suppressed 1 or more warranty voiding alarms 250 New spa...

Страница 66: ...IP20 kg lb 2 0 4 4 2 0 4 4 2 0 4 4 2 1 4 6 3 4 7 5 4 5 9 9 7 9 17 4 7 9 17 4 Efficiency best case typical 2 97 0 96 5 97 3 96 8 98 0 97 6 97 6 97 0 97 1 96 3 97 9 97 4 97 3 97 0 98 5 97 1 Output curr...

Страница 67: ...n the default setting the power losses may increase LCP and typical control card power consump tions are included For power loss data according to EN 50598 2 refer to Danfoss MyDrive ecoSmartTM websit...

Страница 68: ...higher than the default setting the power losses may increase LCP and typical control card power consump tions are included For power loss data according to EN 50598 2 refer to Danfoss MyDrive ecoSmar...

Страница 69: ...sses see Danfoss MyDrive ecoSmartTM website Table 24 3x380 480 V AC 0 75 18 5 kW 1 25 hp Enclosure Sizes I2 I4 Drive PK75 P1K5 P2K2 P3K0 P4KO P5K5 P7K5 P11K P15K P18K Typical shaft output kW 0 75 1 5...

Страница 70: ...izes I6 I8 Drive P22K P30K P37K P45K P55K P75K P90K Typical shaft output kW 22 0 30 0 37 0 45 0 55 0 75 0 90 0 Typical shaft output hp 30 0 40 0 50 0 60 0 70 0 100 0 125 0 Protection rating IP54 I6 I6...

Страница 71: ...0 H10 Maximum cable size in terminals mains motor mm2 AWG 4 10 4 10 4 10 4 10 4 10 10 8 10 8 Output current 40 C 104 F ambient temperature Continuous 3x525 550 V A 4 1 5 2 6 4 9 5 11 5 19 0 23 0 Inter...

Страница 72: ...05 0 137 0 Intermittent 3x525 550 V A 30 8 39 6 47 3 59 4 71 5 95 7 115 5 150 7 Continuous 3x551 600 V A 27 0 34 0 41 0 52 0 62 0 83 0 100 0 131 0 Intermittent 3x551 600 V A 29 7 37 4 45 1 57 2 68 2 9...

Страница 73: ...sing trades and light industries Class A Group 1 Industrial environ ment Class B Housing trades and light industries EN IEC 61800 3 Category C3 Second environment Industrial Category C2 First environm...

Страница 74: ...emperature that is specified for the drive If the drive is operated at a high ambient temperature decrease the constant output current For derating curve see the VLT HVAC Basic Drive FC 101 Design Gui...

Страница 75: ...I3 I4 Maximum 1 time 30 s Switching on the input supply L1 L2 L3 power ups enclosure sizes H6 H10 I6 I8 Maximum 1 time minute Environment according to EN 60664 1 Overvoltage category III pollution deg...

Страница 76: ...53 mode Parameter 16 61 Terminal 53 Setting 1 voltage 0 current Terminal 54 mode Parameter 16 63 Terminal 54 Setting 1 voltage 0 current Voltage level 0 10 V Input resistance Ri Approximately 10 k Ma...

Страница 77: ...NC 04 05 NO Maximum terminal load AC 1 1 on 01 02 04 05 NO resistive load 250 V AC 3 A Maximum terminal load AC 15 1 on 01 02 04 05 NO inductive load cos 0 4 250 V AC 0 2 A Maximum terminal load DC 1...

Страница 78: ...n 04 06 NC inductive load 24 V DC 0 1 A Minimum terminal load on 01 03 NC 01 02 NO 04 06 NC 04 05 NO 24 V DC 10 mA 24 V AC 20 mA Environment according to EN 60664 1 Overvoltage category III pollution...

Страница 79: ...3281 ft Maximum altitude above sea level with derating 3000 m 9843 ft Derating for high altitude See 6 3 2 Derating for Low Air Pressure and High Altitudes Safety standards EN IEC 61800 5 1 UL 508C E...

Страница 80: ...ight 40 Installation Qualified personnel 9 L LCP 39 Leakage current 10 Local control panel 39 Low air pressure 74 M Mains supply L1 L2 L3 75 MCT 10 setup software 6 39 Menu key 40 Motor output U V W 7...

Страница 81: ...V Voltage Safety warning 9 W Wiring schematic 37 Index Operating Guide VLT HVAC Basic Drive FC 101 AQ275641848264en 000101 132R0078 81 Danfoss A S 2019 11...

Страница 82: ...Operating Guide VLT HVAC Basic Drive FC 101 AQ275641848264en 000101 132R0078 82 Danfoss A S 2019 11...

Страница 83: ...Operating Guide VLT HVAC Basic Drive FC 101 AQ275641848264en 000101 132R0078 83 Danfoss A S 2019 11...

Страница 84: ...der provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies D...

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