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W A R N I N G

FALL PROTECTION REQUIRED

External forces acting on the motor, for example suspended loads, and unintended movements, for example caused by gravity,
can cause hazards. Not taking any measures to protect against falling loads can lead to death or serious injury.

Equip the motor with extra measures for fall protection, for example, install extra mechanical brakes.

W A R N I N G

NO ELECTRICAL SAFETY

STO (that is, removal of 24 V DC voltage supply to terminal 37) does not provide electrical safety. The STO function itself is not
sufficient to implement the Emergency-Off function as defined by EN 60204-1. Using the STO function to implement Emergency-
Off may lead to personal injury.

Emergency-Off requires measures of electrical isolation, for example, by switching off mains via an extra contactor.

W A R N I N G

RISK OF ELECTRICAL SHOCK

The STO function does NOT isolate mains voltage to the drive or auxiliary circuits. Only perform work on electrical parts of the
drive or the motor after isolating the mains voltage supply and waiting for the discharge time to elapse, as specified in the 

Safety

chapter in the Operating Guide of the relevant drive. Failure to isolate the mains voltage supply from the unit and waiting the
time specified could result in death or serious injury.

Do not stop the drive by using the STO function. If a running drive is stopped by using the function, the unit trips and stops
by coasting. If this limitation is not acceptable, for example because it causes danger, use the appropriate stopping mode to
stop the drive and machinery before using the STO function. Depending on the application, a mechanical brake may be re-
quired.
STO is suitable for performing mechanical work on the drive system or affected area of a machine only. It does not provide
electrical safety. STO must not be used as a control for starting and/or stopping the drive.

W A R N I N G

RESIDUAL ROTATION

The STO function can be used for asynchronous, synchronous, and permanent magnet motors. Two faults can occur in the power
semiconductor of the drive. When using synchronous or permanent magnet motors, a residual rotation can result from the faults.
The rotation can be calculated to angle = 360/(number of poles). The application using synchronous or permanent magnet mo-
tors must consider this residual rotation and ensure that it does not pose a safety risk. The situation is not relevant for asynchro-
nous motors.

C A U T I O N

After installing STO, perform a commissioning test. A passed commissioning test is mandatory after the 1

st

 installation and after

each change to the safety installation.

C A U T I O N

AUTOMATIC RESTART

Automatic restart behavior is only allowed in 1 of the 2 situations:

The unintended restart prevention is implemented by other parts of the STO installation.
A presence in the dangerous zone can be physically excluded when STO is not activated. In particular, observe paragraph
6.3.3.2.5 of ISO 12100:2010.

AQ313340186453en-00101 / 130R0544

8 | Danfoss A/S © 2021.03

Safety

Safe Torque Off

Operating Guide

Содержание VLT FC Series

Страница 1: ...Operating Guide Safe Torque Off VLT Frequency Converters vlt drives danfoss com...

Страница 2: ......

Страница 3: ...Card MCB 112 12 Commissioning 13 Safety Instructions 10 Activating STO 13 Parameter Settings for STO Used With VLT PTC Thermistor Card MCB 112 13 Automatic Manual Restart Behavior 13 STO Commissionin...

Страница 4: ...tices Regarding Technical Data 21 European Directives 21 Safety Standards 21 Safety Function 21 Safety Performance 21 Appendix 22 Abbreviations 22 Conventions 22 AQ313340186453en 00101 130R0544 4 Danf...

Страница 5: ...of operational safety Before integrating and using STO in an installation carry out a thorough risk analysis on the installation to determine whether the STO functionality and safety levels are appro...

Страница 6: ...lel Drive Modules T or U at digit 18 of the type code 1 4 Applied Standards and Compliance Using the STO on terminal 37 requires that the user fulfills all provisions for safety including relevant law...

Страница 7: ...en in the operating guide of the drive Have good knowledge of the generic and specialist standards applicable to the specific application 2 3 Responsibilities of Users of Safety related Power Drive Sy...

Страница 8: ...by coasting If this limitation is not acceptable for example because it causes danger use the appropriate stopping mode to stop the drive and machinery before using the STO function Depending on the...

Страница 9: ...to the machine actuators to achieve the stop Power is removed from the actuators when the stop is achieved according to EN 61800 5 2 Safe Stop 1 SS1 Stop Category 2 is a controlled stop with power ava...

Страница 10: ...er grounding and compliance with all applicable national and local safe ty regulations See 2 5 Safety Precautions and the Operating Guide of the relevant drive Also always observe the instructions pro...

Страница 11: ...w jumper wire between control terminals 37 and 12 or 13 Cutting or breaking the yellow jumper is not sufficient to avoid short circuiting see jumper in Illustration 1 12 13 37 e30ba874 11 Illustration...

Страница 12: ...al from the safety related sensor are high If at least 1 of the 2 signals is low the output to terminal 37 must be low too Ensure that the safety device with AND logic complies with the needed safety...

Страница 13: ...ing are selected and MCB 112 is triggered the drive issues alarm 72 Dangerous Failure and coasts the motor safely without automatic restart Do not select 4 PTC 1 Alarm and 5 PTC 1 Warning when an exte...

Страница 14: ...nsure that the motor remains in the coasted state and that the mechanical brake if connected remains activated Send a reset signal via bus digital I O or Reset key Ensure that the motor is operational...

Страница 15: ...ve trips the unit Verify that the motor is coasting and comes to a complete stop Verify that the motor cannot be started Reconnect 24 V DC supply to terminal 37 Verify that the motor is not started au...

Страница 16: ...1 PL c ISO 13849 1 or SIL1 EN 62061 and IEC 61508 The STO function is activated via 1 NC positively operated switch contact according to IEC 60947 1 IEC 60947 5 1 and IEC 60947 5 5 The PL c the comple...

Страница 17: ...The device used for activation of STO and safety relay must be suitable for the selected category PL and SIL When implementing the emergency stop pay attention to the following tips Any non safety rel...

Страница 18: ...op or emergency stop command the drive is halted Where the safety control system must be in accordance with PL e ISO 13849 1 or SIL3 EN 62061 and IEC 61508 it requires a 2 channel stop for the STO fun...

Страница 19: ...ty relay MSR 33 CH channel 1 BL FC 300 safe stop terminal 37 CH channel 2 BL output contactor 100S C Illustration 9 Safety related Block Diagram 5 5 Emergency Stop of Multiple Drives Category 3 PL d S...

Страница 20: ...omponents The application designer is responsible for selecting suitable components The cable shown as bold in Illustration 10 has to be short circuit protected according to ISO 13849 2 table D 4 To f...

Страница 21: ...62061 Safety integrity level SIL2 SIL CL2 Probability of dangerous failure per hour PFH 1E 10 h 1E 8 h for specific variants High Demand Mode 1 2 Probability of dangerous failure on demand PFD 1E 10...

Страница 22: ...EC 61508 Average probability of failure on demand value used for low demand operation PL EN ISO 13849 1 Discrete level used to specify the ability of safety related parts of control systems to perform...

Страница 23: ...rms warnings All dimensions in drawings are in metric values imperial values in brackets An asterisk indicates the default setting of a parameter AQ313340186453en 00101 130R0544 23 Danfoss A S 2021 03...

Страница 24: ...8 9 9 EN ISO 13849 1 5 EN 62061 5 16 17 18 IEC EN 61508 6 IEC EN 61800 5 2 6 IEC EN 62601 6 ISO 13849 1 6 16 17 18 21 21 21 22 IEC EN 60204 1 6 IEC 60529 7 ISO 13849 2 7 16 17 18 19 ISO 12100 8 13 EN...

Страница 25: ...AQ313340186453en 00101 130R0544 25 Danfoss A S 2021 03 Index Safe Torque Off Operating Guide...

Страница 26: ...rinted material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential changes...

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