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VLT® 5000/ 5000 FLUX/ 6000 HVAC/
8000 AQUA PROFIBUS

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Contents

Introduction

.......................................................................................................

About this manual

.................................................................................................

Assumptions

.........................................................................................................

Background knowledge

........................................................................................

Profibus DP

...........................................................................................................

Baudrate ................................................................................................................

Profibus DP V1

......................................................................................................

The PROFIBUS option card

.......................................................................

Master-controlled frequency converters

.................................................................

Bus topology

.........................................................................................................

Features of DP (Distributed Periphery) ....................................................................

Rapid Cyclical transmission with PPO using DP .....................................................

Profibus DP V1

......................................................................................................

Principle of data exchange by Profibus DP V0/DP V1

............................................

Cable lengths and number of nodes .......................................................................

Physical connection ............................................................................................... 11

Protective measures for EMC

................................................................................ 11

Cable connection FCM 300

................................................................................... 11

Connection of the cable screening

........................................................................ 11

Earthing .................................................................................................................. 11

Bus connection

..................................................................................................... 11

Diagram bus connection ........................................................................................ 12

The PROFIBUS option card .................................................................................... 12

LEDs

..................................................................................................................... 13

Address switches

.................................................................................................. 14

Frequency converter response time behaviour ....................................................... 16

Time behaviour during system update

................................................................... 16

PPO description

.............................................................................................. 17

Communication connections

................................................................................. 17

PPO description (Overview) .................................................................................... 17

PCA interface

.................................................................................................... 18

PCA processing

.................................................................................................... 18

Parameter description

........................................................................................... 19

Spontaneous messages

............................................................................. 21

Spontaneous messages

........................................................................................ 21

SYNC and FREEZE

........................................................................................ 22

SYNC and FREEZE

............................................................................................... 22

SYNC/UNSYNC ..................................................................................................... 22

FREEZE/UNFREEZE .............................................................................................. 22

Control word/Status word

.......................................................................... 23

Control word/Status word ...................................................................................... 23

Control word according to profidriveprofile

............................................................ 23

Status word according to profidriveprofile

.............................................................. 25

MG.90.G1.02 - VLT is a registered Danfoss trademark

Содержание VLT 5000 Series

Страница 1: ...Drives Solutions www danfoss com drives OperatingInstructions Profibus DP V1 VLT 5000 5000 FLUX 6000 HVAC 8000 AQUA...

Страница 2: ...nection FCM 300 11 Connection of the cable screening 11 Earthing 11 Bus connection 11 Diagram bus connection 12 The PROFIBUS option card 12 LEDs 13 Address switches 14 Frequency converter response tim...

Страница 3: ...eatment 32 GSD file 34 DP V1 Identifications 34 Parameters 35 VLT frequency converter parameters 35 Parameter access 42 Read Write on VLT frequency converters 42 Warning and alarm messages 43 Warnings...

Страница 4: ...any obligation to notify previous users of such revisions or changes NB Note regarding Profibus FMS If you want to run FMS you have to purchase as follows For VLT 5000 175Z3722 uncoated 175Z3723 coate...

Страница 5: ...ssages A parameter listing as an overview of all VLT 5000 VLT 5000 Flux VLT 6000 HVAC VLT 8000 AQUA parameters can be found in chapter Parameter list In chapter Appendix you will find the abbreviation...

Страница 6: ...section Control word Status word this manual NB In order to activate a change of parameter 918 the power of the frequency converter must be cycled Baudrate The FCM 300 FCD 300 and VLT 2800 adjust aut...

Страница 7: ...d so on to the master The frequency converter may also transmit fault indications alarms and warnings to the master such as Overcurrent or Phaseloss The PROFIBUS communicates in accordance with the PR...

Страница 8: ...mory space in PLC proportional to the number of slaves employed which may limit the number of participants Additional data require additional I O memory space DP should be used when fast cyclical proc...

Страница 9: ...e acyclical connection can dynamically be established Initiate or removed Abort even when a master class 1 is active on the network The DP V1 acyclical connection can be used for general parameter acc...

Страница 10: ...de in both segments The number of frequency converters is based on a system with only one master In the case of multiple masters the number of frequency converters must be reduced accordingly The tota...

Страница 11: ...G 22 Wire type twisted pair 1 x 2 or 2 x 2 or 1 x 4 conductors Shielding copper braided or braided and foil laminated It is recommended to use the same cable type throughout the entire network in orde...

Страница 12: ...able has to cross a motor and braking resistance cable it should occur at a 90 angle Connection of the cable screening The shielding of the PROFIBUS cable always needs to be of a large area low impeda...

Страница 13: ...directly to the right above the terminal block MK 1B The bus termination is active when the switch is in the ON position NB The switches must never be set in opposite directions Both switches must be...

Страница 14: ...h flicker of the LEDs the frequency converter is sending a telegram LD2 and LD3 Shining when the option card is initialized and ready for the data exchange or when data are already being exchanged Bli...

Страница 15: ...24 0 0 0 1 1 0 0 25 1 0 0 1 1 0 0 26 0 1 0 1 1 0 0 27 1 1 0 1 1 0 0 28 0 0 1 1 1 0 0 29 1 0 1 1 1 0 0 30 0 1 1 1 1 0 0 31 1 1 1 1 1 0 0 32 0 0 0 0 0 1 0 33 1 0 0 0 0 1 0 Switches 1 7 switch 8 is not u...

Страница 16: ...0 0 0 1 1 100 0 0 1 0 0 1 1 101 1 0 1 0 0 1 1 102 0 1 1 0 0 1 1 103 1 1 1 0 0 1 1 104 0 0 0 1 0 1 1 105 1 0 0 1 0 1 1 106 0 1 0 1 0 1 1 107 1 1 0 1 0 1 1 108 0 0 1 1 0 1 1 109 1 0 1 1 0 1 1 110 0 1 1...

Страница 17: ...art of PPO 2 msec Parameter Read PCD 1 8 2 msec Parameter Write PCD 1 2 40 msec Parameter Write PCD 3 4 80 msec Parameter Write PCD 5 8 160 msec Parameter Read PCV 20 msec Parameter Write PCV 20 msec...

Страница 18: ...pdating of parameters successively The process data portion consists of a fixed part 4 bytes and a parameterizable part 8 or 16 bytes The Control word and speed reference value are transmitted to the...

Страница 19: ...equest parameter value 2 Change parameter value word 3 Change parameter value double word 4 Request description element 5 Change description element 6 Request parameter value array 7 Change parameter...

Страница 20: ...column in the chapter parameter listing Data types supported by the frequency converter Data type Object Short form Description 3 5 12 Integer 16 4 5 12 Integer 32 5 5 Unsigned 8 6 5 02 Unsigned 16 7...

Страница 21: ...gawatt hour MWh 6 10 Power Milliwatt mW 3 0 001 Watt W 0 1 Kilowatt kW 3 1000 9 Megawatt MW 6 10 Rotation 11 Revolutions per minute RPM 0 1 Torque Newtonmeter Nm 0 1 16 Kilonewton meter kNm 3 1000 Tem...

Страница 22: ...from frequency converter Description 12 08 00 00 00 00 x The master requests the current of the frequency converter 12 08 00 00 00 F0 x The frequency converter current value 2 4 Amp parameter 520 12...

Страница 23: ...3 50 50 50 6 Speed reference value 75 to address 4 50 50 50 7 Speed reference value 75 to address 5 50 50 50 8 SYNC command to all addresses 75 75 75 9 Speed reference value 100 to address 3 75 75 75...

Страница 24: ...E and then Hex 047F in the Control word for example 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Bit no 0 4 7 E Hex 0 4 7 F Hex Bit 00 OFF ON 01 Normal ramp stop using the ramp times of the parameters 207 20...

Страница 25: ...l be used Bit 10 Data not valid valid Is used to notify the VLT5000 series whether the process data channel PCD should respond to modifications by the master bit 10 1 or not The function can be invert...

Страница 26: ...3 or the frequency converter has switched off trip In the case of bit 00 1 the frequency converter control is ready but there is not necessarily a supply to the power unit present in the case of exter...

Страница 27: ...hat Local has been selected in parameter 002 In the case of bit 09 1 the frequency converter can be controlled through the serial interface Bit 10 Not in operating range Frequency limit OK In the case...

Страница 28: ...e following table Progr ref val Parameter Bit 01 Bit 02 1 215 0 0 2 216 0 1 3 217 1 0 4 218 1 1 Bit 02 DC brake Bit 02 0 leads to direct voltage braking and stop Braking current and duration are set i...

Страница 29: ...mit exceeded 15 Timer OK Limit exceeded Bit 00 Control not ready ready Bit 00 0 means that the frequency converter has switched off due to malfunction Bit 00 1 means that the frequency converter contr...

Страница 30: ...nt The bus reference value has the following format Parameter 203 0 refMIN refMAX 0 16384 4000 Hex 0 100 refMIN refMAX Parameter 203 1 refMIN refMAX 16384 Hex 16384 4000 Hex 100 100 refMIN refMAX Curr...

Страница 31: ...e addressed through the SFC functions PCV PCA Parameter characteristics RC Request Response Range 0 15 SPM Toggle bit for spontaneous messages PNU Parameter Number Range 1 990 PCA portion byte 1 2 The...

Страница 32: ...rter might look like this Byte Value PCA 1 and 2 70CF PCV IND 3 and 4 0000 PVA 5 and 6 0000 PVA 7 and 8 0002 PCD STW 9 and 10 0F07 MAV 11 and 12 2000 RC is HEX 7 which means that the request is not ex...

Страница 33: ...but are to be configured through the PCV portion of the PPO2 instead For example only the PCD 1 will be configured for the display of the motor current Master telegram PPO2 The master sends the follow...

Страница 34: ...word and of the main actual value see example 1 PCD1 HEX F6 246 decimal The conversion index for parameter 520 is 2 i e the value must be divided by 100 Thus the present motor current is 2 46 A PCD2 t...

Страница 35: ...his means that a V1 unit can replace a V0 unit without changing the master configuration The table shows the available GSD files for VLT 5000 5000 FLUX 6000 HVAC 8000 AQUA GSD files are placed on http...

Страница 36: ...n is being reset and the previous changed address parameter 918 will be valid 803 Time after bus error BUS TIME OUT Value 1 99 sec 1 sec 804 Response after bus error TIME OUT FUNCT Value Off OFF 0 Fre...

Страница 37: ...situations In these cases it makes sense to change the function of bit 10 so that the command to stop coasting goes to the frequency converter if all bits are 0 Description of choice Bit 10 1 CTW act...

Страница 38: ...igned to the PCD 3 10 of the PPOs the max number of the PCD depends on the PPO type The values in PCD 3 10 are written to the selected parameters in form of data values Write access to parameter 915 v...

Страница 39: ...not report a spontaneous or event message in the warning or alarm status ON When PPOs are the frequency converter reports a spontaneous message in the event of a warning or alarm status 918 Station ad...

Страница 40: ...ndling error Error code during init Bit 0 13 Fatal DPR handling error Error code during init Bit 1 14 Fatal DPR handling error Error code during init Bit 2 15 MSB Fatal DPR handling error Error code d...

Страница 41: ...aved in EEPROM preserving them even in the case of a power failure Description of choice No action The function is not active Store active setup All parameter setups of the active setup are saved in E...

Страница 42: ...n use depends on how many parameters have been changed from factory setting Read only parameters as for example data read out parameters will not be registered as modified eventhough they are changing...

Страница 43: ...d by the process controller e g PLC NB For backward compability reasons the following behaviour must be observed A Read or Write on parameter 970 via the MSAC master class 2 connection will be accepte...

Страница 44: ...word The alarm word is always an active parameter The bit status FALSE 0 means no alarm the bit status TRUE 1 means alarm Every change of a bit in the alarm word generates a spontaneous message Spont...

Страница 45: ...0000 71 Drive ready 01000000 56 Relay 123 active 02000000 57 Drive ready 04000000 58 Control ready 08000000 59 Start prevented 10000000 60 Profibus OFF3 active 20000000 61 Profibus OFF2 active 4000000...

Страница 46: ...ns failure 04000000 26 Motor too small 08000000 27 Motor too big 10000000 28 Check p 103 and p 105 20000000 29 Check p 104 and p 106 40000000 30 Encoder loss 80000000 31 Not used VLT 5000 Bit Hex Unit...

Страница 47: ...LCP 2 Command Set Station Address of Profibus DP The address via the hardware switch is valid if the switch is set between 0 125 All selections via parameter 918 or Set Station Address command will be...

Страница 48: ...ncy converter will indicate that to the master by sending a high prior message via the output data telegram This will cause the master to ask the frequency converter for extended diagnose information...

Страница 49: ...o ol ll l c c c co o o on n n nf f f fi ii ig g g gu u u ur r r ra a a a LCP digital control as par 100 Yes Yes 0 5 014 L L L Lo o o oc c c ca a a al ll l s s s st t t to o o op p p p Possible Yes Yes...

Страница 50: ...l ll li ii ip p p p c c c co o o om m m mp p p pe e e en n n ns s s sa a a at t t ti ii io o o on n n n t t t ti ii im m m me e e e c c c co o o on n n ns s s st t t ta a a an n n nt t t t 0 50 s 0 05...

Страница 51: ...217 P P P Pr r r re e e es s s se e e et t t t r r r re e e ef f f fe e e er r r re e e en n n nc c c ce e e e 3 3 3 3 0 00 100 00 100 00 Yes Yes 2 3 218 P P P Pr r r re e e es s s se e e et t t t r r...

Страница 52: ...20 mA Yes Yes 0 5 320 T T T Te e e er r r rm m m mi ii in n n na a a al ll l 4 4 4 42 2 2 2 o o o ou u u ut t t tp p p pu u u ut t t t p p p pu u u ul ll ls s s se e e e s s s sc c c ca a a al ll li i...

Страница 53: ...du u u ul ll la a a at t t ti ii io o o on n n n f f f fu u u un n n nc c c ct t t ti ii io o o on n n n On Yes Yes 1 5 414 M M M Mi ii in n n ni ii im m m mu u u um m m m f f f fe e e ee e e ed d d d...

Страница 54: ...t ti ii ia a a at t t ti ii io o o on n n n t t t ti ii im m m me e e e 0 00 sec OFF 0 00 10 00 sec Yes Yes 2 6 443 P P P Pr r r ro o o oc c c ce e e es s s ss s s s P P P PI II ID D D D d d d di ii...

Страница 55: ...re e e ea a a ad d d d o o o ou u u ut t t t D D D Di ii ig g g gi ii it t t ta a a al ll l i ii in n n np p p pu u u ut t t t No No 0 5 529 D D D Da a a at t t ta a a a r r r re e e ea a a ad d d d o...

Страница 56: ...g g g T T T Ti ii im m m me e e e No No 1 7 617 F F F Fa a a au u u ul ll lt t t t l ll lo o o og g g g V V V Va a a al ll lu u u ue e e e No No 0 3 618 R R R Re e e es s s se e e et t t t o o o of f...

Страница 57: ...911 P P P PP P P PO O O O t t t ty y y yp p p pe e e e f f f fo o o or r r r F F F FM M M MS S S S r r r re e e ea a a ad d d d 907 910 yes yes 0 6 913 B B B Br r r ro o o oa a a ad d d dc c c ca a a...

Страница 58: ...lists For parameter lists for VLT 5000 FLUX VLT 6000 HVAC and VLT 8000 AQUA please consult the respective Operating Instructions Product series Literature number VLT 5000 FLUX MG 51 AX YY VLT 6000 HVA...

Страница 59: ...e same parameter can have four different data values No means that the data value will be the same in all four setups Conversion index This number refers to a conversion figure to be used when writing...

Страница 60: ...owest Significant Bit MSB Most Significant Bit MAP Manufucturing Automation Protocol MAV HIW Main Actual Value MMS Manufucturing Message Specification MRV HSW Main Reference Value OD OV Object Directo...

Страница 61: ...lt messages 43 Features of a Master type1 connection 8 Features of a Master type2 connection 8 Features of DP 7 FMS 3 Frequency converter response time behaviour 16 G GSD files 34 Glossar 58 L Limitat...

Страница 62: ...word According to FC standard 28 According to Profidriveprofile 25 STW 31 SYNC 22 T Time behaviour during system update 16 U UNFREEZE 22 UNSYNC 22 V VLT frequency converter parameters 35 W WARN 34 43...

Страница 63: ......

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