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3. With all items in the faceplate removed, it is now possible to remove the faceplate. Pull it out using

fingers.

4. To re-route all the cables back down to the PCBA, tweezers can be used.

Extreme care is needed since the plug could be pulled out by accident.

Service Manual

JS1-H Serviceability for IP54 Joysticks

ST7, PR2, ST2

©

Danfoss | July 2019

AX311058842185en-000103 | 11

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Содержание JS1-H Serviceability

Страница 1: ...Service Manual JS1 H Serviceability IP54 Joysticks www danfoss com...

Страница 2: ...re type corrected back to Service Manual and correct literature id number 0103 July 2019 Title corrected and Literature id number changed 0102 July 2019 First edition 0101 Service Manual JS1 H Service...

Страница 3: ...ssembly 13 PCBA cup and cable assembly 13 Grip replacement 16 HR1 Grip removal from base 17 Boot cup and cable replacement 17 Items and grip disassembly 18 Items and grip reassembly 19 PR7 Cup and cab...

Страница 4: ...ssembly 1 Remove the retainer by carefully opening the snap with a screwdriver The snap can be easily broken If it is broken a new cable will need to be purchased 2 Carefully pull back the grommet whi...

Страница 5: ...3 Remove the 4 screws to open the cup 4 Unplug the cable connector Service Manual JS1 H Serviceability for IP54 Joysticks HR1 ST7 PR2 ST2 PR7 Danfoss July 2019 AX311058842185en 000103 5...

Страница 6: ...re installing of the connectors Unplug all PCBA connectors 2 Remove the 3 screws from the bottom plate and remove the PCBA Service Manual JS1 H Serviceability for IP54 Joysticks HR1 ST7 PR2 ST2 PR7 6...

Страница 7: ...emoval from base Loosen the 2 set screws and carefully remove the grip not HR1 and PR7 Service Manual JS1 H Serviceability for IP54 Joysticks HR1 ST7 PR2 ST2 PR7 Danfoss July 2019 AX311058842185en 000...

Страница 8: ...with the following steps 1 Hold the boot tightly and pull it off it is not easy to remove 2 To re install the boot place it all around the base slightly open it and push down to get in the correct pla...

Страница 9: ...ll the new case Refer to Cup and cable disassembly on page 4 at step 4 it is possible to replace either the cable or cup 1 Carefully take the cable connector out through the grommet hole replace eithe...

Страница 10: ...ced on analog joysticks In order to remove a push button roller or rocker the whole faceplate needs to be removed and replaced Remove a push button or a rocker with a flat screwdriver Items and facepl...

Страница 11: ...te Pull it out using fingers 4 To re route all the cables back down to the PCBA tweezers can be used Extreme care is needed since the plug could be pulled out by accident Service Manual JS1 H Servicea...

Страница 12: ...tems 2 The cables are then put through the boot and the setscrews tightened align the back setscrew with the groove mentioned in Cable and cup replacement on page 9 Use Allen Key 2 5 mm Torque 2 1 Nm...

Страница 13: ...ceplate assembly on page 12 with the addition of the removal of the grip PCBA cup and cable assembly 1 The PCBA is tightened again Use T20 Torque 2 5 Nm PCBA Service Manual JS1 H Serviceability for IP...

Страница 14: ...tened Wires are organized and fastened Printed circuit board Plug in connectors accordingly Position Tape color H1 Red H2 Yellow H3 Blue H4 Black H5 White H6 None H7 Green Service Manual JS1 H Service...

Страница 15: ...Prop 4 Yellow Prop 5 Red 3 The cable is connected again 4 Screw the cup back on check Cable and cup replacement on page 9 for correct placement Use PZ 2 Torque 1 55 Nm Make sure cables will not get ca...

Страница 16: ...faceplate removal on page 10 when all items have been removed from the faceplate Then the items are put on the new grip and assembled following steps under Items and faceplate assembly on page 12 and...

Страница 17: ...removed as described in Grip removal from base on page 17 After removing the grip refer to Boot replacement on page 8 to replace the boot if desired The case will need to be removed to install the cab...

Страница 18: ...plugged and pulled through New wires need to be routed into the base and installed correctly Rollers can only be replaced on analog joysticks 1 Remove all the screws from the grip 2 The grip will now...

Страница 19: ...he push button in Items and grip disassembly on page 18 with the addition of the removal of the grip If the grip needs replacing remove all the items following Items and grip disassembly on page 18 st...

Страница 20: ...disassembly In order to remove a push button roller or rocker the cable and case will need to be removed wires unplugged and pulled through Rollers can only be replaced on analog joysticks Refer to PC...

Страница 21: ...ble to remove the desired item to replace by using the fingers to push it out 3 Close the grip and tighten the screws again Use T10 Torque 1 3 Nm Service Manual JS1 H Serviceability for IP54 Joysticks...

Страница 22: ...the addition of the removal of the grip In order to change the grip remove all the items refer to Items and grip disassembly on page 20 step 2 then separate the grip from the base 1 Loosen the setscr...

Страница 23: ...cement The grip will need to be removed as described under Grip removal from base on page 7 After removing the grip it is possible to follow the steps under Boot replacement on page 8 to replace the b...

Страница 24: ...Nordborg Denmark Phone 45 7488 2222 Danfoss Power Solutions US Company 2800 East 13th Street Ames IA 50010 USA Phone 1 515 239 6000 Danfoss Power Solutions Trading Shanghai Co Ltd Building 22 No 1000...

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