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Dane Technologies, Inc. 

QuicKART 2000 Series 

Service Manual 

 

 

7105 Northland Terrace, Minneapolis, MN 55428  /  888-544-7779  /  763-544-7779  /  Fax 763-544-4234 

 

www.danetechnologies.com

 

970-011 Rev. 3/1/06 

60 

QK-2000 System Configuration 

Service Bulletin — #985-001 

November 1999 

 

The QK-2000 machine is a powerful battery powered machine that uses remote control 
to push shopping carts from the parking lot back to the store.  

1.  The QuicKART is driven by an 

electric motor

 through three (3) 12-volt batteries 

connected in series (36 volts). 

2)  There is a single 8-inch 

castered wheel

 in back of the machine, which swivels 

when the machine turns.  This wheel is of solid rubber construction and rides on 
journal roller bearings, which should be greased at least once a year. 

3)  The 

drive  axle

  is  one  integrated  assembly  containing  three  (3)  major 

components:  the  DIFFERENTIAL  AND  AXLE  HOUSING  (output  shafts),  the 
MOTOR,  and  the  BRAKE  ASSEMBLY.    In  general  any  one  of  these  three 
components can be replaced separately. 

4)  The 

axle output shafts

 are one-inch in diameter and are driven by a differential 

gear box located near the center of the axle housing.  The system is sealed with 
lifetime lubrication. 

5)  The

  drive  motor

  is  rated  at  36  volts  D.C.  and  is  capable  of  a  peak  of 

approximately  2  horsepower.    The  motor  is  rated  for  continuous  duty  at  0.972 
horsepower.  The motor drives the axle shafts with ratio of 30.87:1.   

6)  A 

brake

 is located on the end of the motor, held in place with two 8/32 x 2.1 inch 

long, cap screws.  The brake assembly contains three major components: 

a) 

A  micro-switch  is  mounted  on  the  outside  of  the  circular  brake 

housing which detects the position of the manual release arm.  When the 
machine  is  in  normal  operation,  the  switch  is  closed.    When  manual 
release  lever,  lower  right  side  of back plate,  is  pulled  out, this  switch  will 
open  and  electronics  will  shut  down,  preventing  the  machine  from 
operating without the braking feature.  Note:  Pulling this manual release 
lever  will  keep  the  brake  assembly  from  locking  the  motor,  allowing  the 
operator to be able to push the machine manually while the QuicKART is 
turned  off.    While  pushing  the  QuicKART  with  the  brake  released,  the 
motor  burns  off  generated  voltage  through  occasional  braking.    This  can 
be avoided by pushing the QuicKART slowly. 
b) 

The  brake  is  an  electro-mechanical  design.    It  consists  of  an 

electro-magnet  (63  ohms),  a  moving  metal  disk  plus  a  fiber  brake  disk.  
The fiber disk has a hexagon center which mates with a hexagon shaft on 
the  end  of  the  motor.    Two  screws  hold  the  brake  assembly  to  the  back 
bell housing of the motor.  This arrangement means the braking action is 
through  the  differential  gear  box.    With  the  lever  in  a  counter  clockwise 
rotation,  viewed  from  the  end,  the  brake  pad  is  pressed  between  a  fixed 
and movable plate in the brake housing.  When 36 volts are applied to the 
brake coil, the movable plate releases the brake pad and allows it to turn 
with the motor.  In the QK-2000, 36 volts is used to release the brake but 
after  a  few  seconds  it  drops  to  approximately  18  volts  to  reduce  battery 
consumption and heat generation. 

Содержание QuicKART 2000 Series

Страница 1: ...QuicKART Electric Utility Machine Manufactured by Dane Technologies Inc Phone 763 544 7779 7105 Northland Terrace Toll Free 1 888 544 7779 Minneapolis MN 55428 Fax 763 544 4234 www danetechnologies c...

Страница 2: ...nd if not installed and used in accordance with the instructions may cause harmful interference to radio communications However there is no guarantee that interference will not occur in a particular i...

Страница 3: ...ions QuicKART Electric Utility Machine Manufactured by Dane Technologies Inc Phone 763 544 7779 7105 Northland Terrace Toll Free 1 888 544 7779 Minneapolis MN 55428 Fax 763 544 4234 www danetechnologi...

Страница 4: ...NT MAINTENANCE NOTES 14 OVERVIEW OF OPERATION 15 QuicKART 2000 TOP VIEW 16 QuicKART 2000 REAR VIEW 16 QuicKART 2000 SIDE VIEW 17 SYSTEM WIRING DIAGRAM 18 SYSTEM JUNCTION BOX 19 SYSTEM JUNCTION BOX DIA...

Страница 5: ...ever carry passengers on the QuicKART 2000 4 The QuicKART is equipped with a brake which automatically engages when the machine is turned off or not in motion To avoid an accident do not leave the mac...

Страница 6: ...th adequate ventilation when charging QuicKART batteries Never smoke near batteries Do not charge batteries in an area with open flame or where there is electrical equipment that could cause an electr...

Страница 7: ...rthland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 7 QuicKART 2000 SERIES LABELS The QuicKART 2500 uses label 500 105 instead o...

Страница 8: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 8...

Страница 9: ...cKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 9 QuicKART 2000 LABEL LOCATIONS Quic...

Страница 10: ...gies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 10 QuicKART 2000 CART ST...

Страница 11: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 11...

Страница 12: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 12...

Страница 13: ...cart coupler hardware Remove this box and set it aside 4 To remove the QuicKART from the pallet use a sturdy wooden board s to create a ramp Remove all straps holding the QuicKART to the shipping pal...

Страница 14: ...regular and routine maintenance 1 Batteries Add distilled water as necessary Water levels should be checked monthly 2 Tires Tires are solid foam filled Check weekly for wear 3 Rear Swivel Wheel Beari...

Страница 15: ...res The QuicKART operates on a 36 volt battery system It will operate for up to ten hours on a single charge Cold weather will reduce operating time It will require eight to ten hours to fully recharg...

Страница 16: ...nc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 16 QuicKART 2000 TOP VIEW Quic...

Страница 17: ...hnologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 17 QuicKART 2000 SI...

Страница 18: ...chnologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 18 SYSTEM WIRING D...

Страница 19: ...echnologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 19 SYSTEM JUNCTIO...

Страница 20: ...emain flashing as long as the fault condition exists To determine if the problem is in the beacon post turn off the machine with the key switch unplug the cable leading to the beacon post then turn th...

Страница 21: ...gies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 21 CART COUPLER ROLLER G...

Страница 22: ...logies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 22 ATTACHING THE COLLE...

Страница 23: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 23...

Страница 24: ...nologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 24 QuicKART HITCHES...

Страница 25: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 25...

Страница 26: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 26...

Страница 27: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 27...

Страница 28: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 28...

Страница 29: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 29...

Страница 30: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 30...

Страница 31: ...l slowly change from 100 to 80 60 and 40 until the light for 20 is lighted The charging level is most accurately shown when the QuicKART is pushing carts When the 20 capacity light starts to flash on...

Страница 32: ...on STEERING In Manual Mode the QuicKART 2000 is turned by exerting light pressure on the handlebars to the left or right similar to steering a bicycle In Remote Mode steering is controlled by guiding...

Страница 33: ...x 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 33 REMOTE CONTROL CONTROL PANEL BATTERY INDICATOR LIGHT SLOW SPEED PRESS TO KEEP IN MOTION PRESS TO SOUND HORN FAST SPEED PRESS TO KEEP IN MO...

Страница 34: ...n of travel the QuicKART must be stopped Press the direction switch on the control panel and the light for the selected direction will be displayed 5 To turn the power off press the emergency shut off...

Страница 35: ...paration of carts If a sudden stop is required press the STOP button Sudden stops will require the operator to hold back the lead cart at the front of the train to prevent cart separation 4 In an emer...

Страница 36: ...r extension cord into a wall receptacle The battery charger will automatically shut off when the batteries are fully charged This takes between eight to ten hours depending upon initial state of charg...

Страница 37: ...ove the back cover 5 To replace the batteries take out the old batteries and replace them with new ensuring that the new batteries are inserted as diagramed inside the battery compartment 6 Properly d...

Страница 38: ...of the remote battery by depressing one of the remote buttons If the red LED light does not illuminate change the battery and reprogram the remote control as follows 1 Turn on the QuicKART 2 Switch to...

Страница 39: ...horized service technician Federal law requires that you must be at least 18 years old to service the batteries of the QuicKART General condition Keep the QuicKART free from the accumulation of grease...

Страница 40: ...uld operate up to 100 from the machine X Charge batteries overnight every night X Check couplers and yokes for unsafe wear loose or missing fasteners and safe connection X Batteries Inspect loose conn...

Страница 41: ...of the nuts only slightly loosen them while the wheel is still on the ground 2 Use a jack to lift the front of the QuicKART off the ground approximately 2 to 3 inches Insert a sturdy and stable block...

Страница 42: ...le block in each corner then lower the jack so the weight of the QuicKART is resting on the blocks Also place blocks on the front wheels to keep the QuicKART from rolling 2 With two 9 16 wrenches remo...

Страница 43: ...es reverse Turning radius less than 2 feet Tires front 12 inches QK 2000 16 inches QK 2500 Tires rear 8 inches diameter Chassis Welded steel with powder coating Body Fiberglass or ABS polymer Safety 4...

Страница 44: ...oods or other acts of God Should any component fail during the first year of ownership except those mentioned as not under warranty the component in question is to be returned to Dane Technologies or...

Страница 45: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 45...

Страница 46: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 46...

Страница 47: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 47...

Страница 48: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 48...

Страница 49: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 49...

Страница 50: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 50...

Страница 51: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 51...

Страница 52: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 52...

Страница 53: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 53...

Страница 54: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 54...

Страница 55: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 55...

Страница 56: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 56...

Страница 57: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 57...

Страница 58: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 58...

Страница 59: ...970 011 Rev 3 1 06 59 DANE TECHNOLOGIES Service Bulletins QK 2000 Table of Contents QK 2000 System Configuration 60 QK 2000 Curtis Junction Box Test Voltages 68 QK 2000 Curtis Motor Control Diagnostic...

Страница 60: ...with two 8 32 x 2 1 inch long cap screws The brake assembly contains three major components a A micro switch is mounted on the outside of the circular brake housing which detects the position of the...

Страница 61: ...In doing this the cable at the bottom of the beacon post must first be disconnected from the junction box and its end pulled through the hole in the back of the frame on older models Newer models hav...

Страница 62: ...e of the handle and a stationary hand grip is on the left A protective bar is welded to the handle to protect the grips from damage should the machine come in contact with a wall or the edge of a door...

Страница 63: ...ght to turn on 1 When this light remains on without flashing it indicates the machine had been turned off by means of pushing on the red emergency button on the control panel The machine will not func...

Страница 64: ...ken wire to battery Damaged switch Possible receiver problems Antenna missing one or both Receiver not programmed to match transmitter Damaged receiver or motherboard Wire disconnected f Drive command...

Страница 65: ...ts the charger will slowly charge the batteries During this extended testing stage the Yellow L E D will flash at a slow rate CONSTANT CURRENT CHARGE STAGE TWO Once the Pre Qualification Test complete...

Страница 66: ...for many weeks months to maintain the batteries at full charge the charger will automatically reinitiate a charge cycle routine that starts at the Pre Qualification Stage once every 28 days This char...

Страница 67: ...ne is turned off a straight path Strobe light The light on top of the beacon post Flashes about once each second when the machine is turned on and the E Shut off not pushed in Brake light The brake li...

Страница 68: ...tage ground 12 cir plug CN 5 to control panel on steering handle 1 green 12 volts when forward direction is selected 0 volts in reverse Note pin 1 and pin 3 should never be 0 volts at the same time 2...

Страница 69: ...one Not used 7 green 36 volts with key switch on 0 volts with key switch off 8 none Not used 9 blue 0 to 5 volts when handle bar throttle control is operated over its range while in manual mode 10 non...

Страница 70: ...common for the 1227 controller on the QK1000 PP1000 1237 controller on the PP3000 and 1235 controller on the PP3100 and PP3150 Output fault Over current fault hardware failsafe 2 4 1 Short in motor o...

Страница 71: ...k wire open EM Brake driver fault 1 Electromagnetic brake coil open 2 Electromagnetic brake wiring open Throttle fault Throttle fault 1 1 Throttle input wire open 2 Throttle input wire shorted to grou...

Страница 72: ...nch When replacing the Key use the following procedure 1 Lift machine off the ground using the same procedure as you would when changing a rear tire 2 Remove the four lug nuts and pull the wheel off t...

Страница 73: ...3 ohms If the resistance is well above this value basically no continuity or very low a few ohms the coil has been damaged The brake is released when 36 volts are applied across this coil Once the bra...

Страница 74: ...grip fits over the handle bar The bar should be wiped clean before inserting a replacement throttle grip The wire cable from the throttle grip is fed through the small hole on the control panel box an...

Страница 75: ...fully Black to brown zero volts will increase to 5 volts as the throttle is twisted fully In addition to these tests it will be noted that there are six diagnostic lights on the topside of the Juncti...

Страница 76: ...nplugging the battery charger s cord from the de reelers and plugging the charger directly into an electrical outlet If the battery charger starts to work the de reeler is defective If the charger doe...

Страница 77: ...the fault lies within the system Special notes on the Charger before sn 656 When the charger cord is first plugged into an electrical outlet there will be a delay of about one or two seconds before th...

Страница 78: ...3 MHZ CE 88 150 036 QuicKART 2000 BASIC CHASSIS WALMART 89 100 050 HORN ASSEMBLY 91 100 069 QuicKART 2000 MOTOR CONTROLLER CONTACTOR ASSY 92 100 246 QuicKART 2500 MOTOR CONTROLLER CONTACTOR ASSY 93 10...

Страница 79: ...s Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 79 150 003 QuicKART 2000 BA...

Страница 80: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 80...

Страница 81: ...QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 81 150 005 QuicKART 2000 BASIC AS...

Страница 82: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 82...

Страница 83: ...Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 83 150 012 QuicKART 2500 BASI...

Страница 84: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 84...

Страница 85: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 85...

Страница 86: ...c QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 86 150 016 QuicKART 2000 BASIC...

Страница 87: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 87...

Страница 88: ...ogies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 88 150 017 QuicKART 250...

Страница 89: ...Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 89 150 036 QuicKART 2000 BASI...

Страница 90: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 90...

Страница 91: ...chnologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 91 100 050 HORN AS...

Страница 92: ...uicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 92 100 069 QuicKART 2000 MOTOR CON...

Страница 93: ...uicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 93 100 246 QuicKART 2500 MOTOR CON...

Страница 94: ...s Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 94 100 075 QuicKART 2000 HA...

Страница 95: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 95...

Страница 96: ...Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 96 100 095 BEACON POST ASSEM...

Страница 97: ...QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 97 100 096 BEACON POST ASSEMBLY...

Страница 98: ...es Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 98 100 248 QuicKART 2000 B...

Страница 99: ...s Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 99 100 166 QuicKART 2500 TR...

Страница 100: ...nc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 100 100 245 QuicKART 2000 TRAN...

Страница 101: ...Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 101 100 034 QuicKART 2000 BR...

Страница 102: ...Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 102 100 047 QuicKART 2500 BR...

Страница 103: ...ogies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 103 680 013 QuicKART WI...

Страница 104: ...nc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 104 680 027 QuicKART 2500 OVER...

Страница 105: ...es Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 105 810 036 QuicKART US CH...

Страница 106: ...es Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 106 810 037 QuicKART EU CH...

Страница 107: ...ogies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 107 110 066 CART RESTRA...

Страница 108: ...Dane Technologies Inc QuicKART 2000 Series Service Manual 7105 Northland Terrace Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 108...

Страница 109: ...that will help you as you join our team The package includes a training video and a folder that includes an owner s manual a set of Service Bulletins exploded parts drawings and at the back find the...

Страница 110: ...y coverage 3 Dane will ship a replacement part and invoice you for it Along with the part you will receive a RMA number authorizing the return of the item under warranty 4 Return the part to Dane alon...

Страница 111: ...ep socket 3 8 drive 5 6 Extension 3 8 drive 6 12 Extension 3 8 drive 7 1 12 3 8 drive ratchet 8 1 4 Combination wrench 9 5 16 Combination wrench 10 7 16 Combination wrench 11 1 2 Combination wrench 12...

Страница 112: ...Latch pin kit 2 360 008 12 tire knobby foam filled 6 110 018 Hub assy Kit 1 100 069 Motor control assy 1 100 060 Junction box 2k 1 100 154 Junction box 2500 1 100 095 Beacon tower 1 110 065 Brake lig...

Страница 113: ...Minneapolis MN 55428 888 544 7779 763 544 7779 Fax 763 544 4234 www danetechnologies com 970 011 Rev 3 1 06 113 300 033 Brake assy 1 300 041 Motor axle brake w o hubs 1 300 042 Gear box w o hubs 1 300...

Страница 114: ...returned to Dane Technologies on all warranty claims Returning the Warranty Claim Form with the parts will ensure prompt accurate processing If you have questions please call 888 544 7779 QuicKART 200...

Страница 115: ...ing wiring plugs for damage Check battery charger operation Check battery fluid levels Inspect tires rims and lug nuts Inspect body parts Inspect and grease rear caster Inspect for handle bar damage p...

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