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20 Relocation

Installer and user reference guide

42

LRMEQ+4BY1

Air-cooled refrigeration condensing unit

4P500362-1A – 2018.09

Malfunction

Measure

The system operates
but cooling is
insufficient.

▪ Check  if  air  inlet  or  outlet  of  outdoor  or

indoor  unit  is  not  blocked  by  obstacles.
Remove  any  obstacles  and  make  sure
the air can flow freely.

▪ Check if the indoor unit is not frosted up.

Defrost  the  unit  manually,  or  shorten  the
defrost operation cycle.

▪ Check  if  there  are  not  too  many  articles

inside  the  room/showcase.  Remove  a
couple of articles.

▪ Check  if  there  is  smooth  air  circulation

inside  the  room/showcase.  Reorganise
the articles inside the room/showcase.

▪ Check  if  there  is  not  too  much  dust  on

the 

outdoor 

unit 

heat 

exchanger.

Remove the dust with a brush or vacuum
cleaner, 

without 

using 

water. 

If

necessary, consult your dealer.

▪ Check  if  there  is  cold  air  leaking  outside

of  the  room/showcase.  Stop  the  air  from
leaking outside.

▪ Check  if  you  did  not  set  the  indoor  unit

setpoint  temperature  too  high.  Set  the
setpoint appropriately.

▪ Check  if  there  are  no  high-temperature

articles  stored  in  the  room/showcase.
Always  store  articles  after  they  have
cooled down.

▪ Check if the door is not opened too long.

Reduce the opening time of the door.

If  after  checking  all  above  items,  it  is  impossible  to  fix  the  problem
yourself, contact your installer and state the symptoms, the complete
model name of the unit (with manufacturing number if possible) and
the installation date (possibly listed on the warranty card).

19.1

Symptoms that are NOT system
malfunctions

The following symptoms are NOT system malfunctions:

19.1.1

Symptom: The system does not operate

▪ The system does not start immediately after it is turned ON again.

If the operation lamp lights, the system is in normal condition. To
prevent overloading of the compressor motor, the system starts 5
minutes after it is turned ON again in case it was turned OFF just
before.

▪ The  system  does  not  start  immediately  after  the  power  supply  is

turned  on.  Wait  one  minute  until  the  micro  computer  is  prepared
for operation.

19.1.2

Symptom: The unit does not stop
immediately when operation is stopped

This  is  to  prevent  components  from  being  damaged.  The  unit  will
stop in a little while.

19.1.3

Symptom: Noise (Outdoor unit)

▪ A  continuous  low  hissing  sound  is  heard  when  the  system  is  in

cooling  operation.  This  is  the  sound  of  refrigerant  gas  flowing
through both indoor and outdoor units.

▪ A  hissing  sound  which  is  heard  at  the  start  or  immediately  after

stopping operation. This is the noise of refrigerant caused by flow
stop or flow change.

▪ When  the  tone  of  operating  noise  changes.  This  noise  is  caused

by the change of frequency.

19.1.4

Symptom: Dust comes out of the unit

When  the  unit  is  used  for  the  first  time  in  a  long  time.  This  is
because dust has gotten into the unit.

19.1.5

Symptom: The outdoor unit fan does not
spin

During  operation.  The  speed  of  the  fan  is  controlled  in  order  to
optimise product operation.

20

Relocation

Contact  your  dealer  for  removing  and  reinstalling  the  total  unit.
Moving units requires technical expertise.

21

Disposal

This  unit  uses  hydrofluorocarbon.  Contact  your  dealer  when
discarding this unit.

NOTICE

Do  NOT  try  to  dismantle  the  system  yourself:  dismantling
of  the  system,  treatment  of  the  refrigerant,  oil  and  other
parts  MUST  comply  with  applicable  legislation.  Units
MUST  be  treated  at  a  specialised  treatment  facility  for
reuse, recycling and recovery.

22

Glossary

Dealer

Sales distributor for the product.

Authorized installer

Technical  skilled  person  who  is  qualified  to  install  the
product.

User

Person  who  is  owner  of  the  product  and/or  operates  the
product.

Applicable legislation

All  international,  European,  national  and  local  directives,
laws,  regulations  and/or  codes  that  are  relevant  and
applicable for a certain product or domain.

Service company

Qualified  company  which  can  perform  or  coordinate  the
required service to the product.

Installation manual

Instruction  manual  specified  for  a  certain  product  or
application, explaining how to install, configure and maintain
it.

Operation manual

Instruction  manual  specified  for  a  certain  product  or
application, explaining how to operate it.

Maintenance instructions

Instruction  manual  specified  for  a  certain  product  or
application,  which  explains  (if  relevant)  how  to  install,
configure,  operate  and/or  maintain  the  product  or
application.

Содержание LRMEQ4BY1

Страница 1: ...Installer and user reference guide Air cooled refrigeration condensing unit English Installer and user reference guide Air cooled refrigeration condensing unit LRMEQ3BY1 LRMEQ4BY1 LRLEQ3BY1 LRLEQ4BY1...

Страница 2: ...ervice port 16 6 4 6 To remove the pinched pipes 17 6 4 7 Guidelines when installing a sight glass 18 6 4 8 Guidelines when installing a dryer 18 6 4 9 To connect the refrigerant piping to the outdoor...

Страница 3: ...XPLOSION Indicates a situation that could result in explosion WARNING Indicates a situation that could result in death or serious injury WARNING FLAMMABLE MATERIAL CAUTION Indicates a situation that c...

Страница 4: ...unit Do NOT sit climb or stand on the unit NOTICE Works executed on the outdoor unit are best done under dry weather conditions to avoid water ingress In accordance with the applicable legislation it...

Страница 5: ...ide down Open refrigerant cylinders slowly Charge the refrigerant in liquid form Adding it in gas form may prevent normal operation CAUTION When the refrigerant charging procedure is done or when paus...

Страница 6: ...utside pressure being exerted on the terminal board Use an appropriate screwdriver for tightening the terminal screws A screwdriver with a small head will damage the head and make proper tightening im...

Страница 7: ...s of the unit Carry the unit slowly as shown Forklift As long as the unit remains on its pallet you can also use a forklift 3 2 3 To remove the accessories from the outdoor unit 1 Remove the service c...

Страница 8: ...ed at the following conditions ambient temperature 32 C evaporating temperature 35 C superheat 10 K 4 4 System layout c b d a a Outdoor unit ZEAS condensing unit b Refrigerant piping c Indoor unit Blo...

Страница 9: ...410A and the same oil FVC68D as the new one you must clean the heat exchanger tubes to remove any residue If the old condensing unit did NOT use the same refrigerant R410A as the new one make sure the...

Страница 10: ...t Where the voltage fluctuates a lot In vehicles or vessels Where acidic or alkaline vapour is present Seaside installation Make sure the outdoor unit is NOT directly exposed to sea winds This is to p...

Страница 11: ...Amount of refrigerant in a single unit system amount of refrigerant with which the system is charged before leaving the factory B Additional charging amount amount of refrigerant added locally C Total...

Страница 12: ...8 Annealed O 0 99 mm 19 1 mm 3 4 Half hard 1 2H 0 80 mm a Depending on the applicable legislation and the unit s maximum working pressure see PS High on the unit name plate larger piping thickness mig...

Страница 13: ...ndoor Example H Limit 20 m Outdoor lower than indoor 10 m Maximum height difference indoor indoor 5 m 5 3 7 To select the expansion valve This unit has a larger subcooling ratio for the liquid refrige...

Страница 14: ...bes what you have to do and know on site to install the system Typical workflow Installation typically consists of the following stages Mounting the outdoor unit Mounting the indoor units Connecting t...

Страница 15: ...can tilt the unit take following measure 1 Prepare 2 cables as indicated in the following illustration field supply 2 Place the 2 cables over the outdoor unit 3 Insert a rubber sheet between the cabl...

Страница 16: ...y affects valves and compressors in the refrigerating system and prevents proper operation Set the nitrogen pressure to 20 kPa 0 2 bar just enough so it can be felt on the skin with a pressure reducin...

Страница 17: ...le the service port Always use a charge hose equipped with a valve depressor pin since the service port is a Schrader type valve After handling the service port make sure to tighten the service port c...

Страница 18: ...lass before the dryer as near to the outdoor unit as possible Install horizontally a b a Sight glass b Dryer When brazing Follow the brazing instructions in the sight glass manual 6 4 8 Guidelines whe...

Страница 19: ...the required length e1 This is necessary because the size of the gas stop valve is 15 9 while the piping between outdoor unit and first refrigerant branch kit is 19 1 Possibility 1 To the front e1 e c...

Страница 20: ...il all moisture has been removed All piping inside the unit has been factory tested for leaks Only field installed refrigerant piping needs to be checked Therefore make sure that all the outdoor unit...

Страница 21: ...ice port of the liquid stop valve or first pre charge a portion of refrigerant through the liquid line either open the outdoor unit stop valves or keep them closed See 6 7 4 To charge refrigerant on p...

Страница 22: ...ils are used 0 6 kg Metric piping When using metric piping replace the weight factors in the formula by the ones from the following table Inch piping Metric piping Piping Weight factor Piping Weight f...

Страница 23: ...t evaporating temperature with settings 2 0 and 2 1 see 7 2 8 Mode 2 Field settings on page 30 18 Turn on the power of the indoor units 19 Turn on the operation switch Result The unit will start opera...

Страница 24: ...al refrigerant charge in kg 1000 2 Fix the label on the inside of the outdoor unit near the gas and liquid stop valves 6 8 Connecting the electrical wiring 6 8 1 About connecting the electrical wiring...

Страница 25: ...ther means for disconnection having a contact separation in all poles providing full disconnection under overvoltage category III condition MUST be installed in the fixed wiring WARNING ONLY use coppe...

Страница 26: ...size Tightening torque N m X1M power supply wiring power supply shielded ground M5 2 2 2 7 X2M remote operation switch low noise switch and transmission output M3 5 0 8 0 97 X3M output signals M4 2 3...

Страница 27: ...d before the earth wire is in case the power supply is pulled loose from the stress relief NOTICE Never connect the power supply to terminal blocks X2M or X3M Otherwise the entire system may break dow...

Страница 28: ...the hydro module To configure the condensing unit you must give input to the outdoor unit s main PCB A1P This involves the following field setting components Push buttons to give input to the PCB A di...

Страница 29: ...tion when shipped from factory 10 12 min b c a a Power ON b Default situation c LED indication when there is a malfunction If the default situation is not displayed after 10 12 minutes check the malfu...

Страница 30: ...ure With this setting the target evaporating temperature can be set in increments of 5 K default 10 C 35 C 20 C 45 C 15 C 40 C 5 C 30 C 0 C 25 C 5 C 20 C 2 1 Te fine tuning of evaporating temperature...

Страница 31: ...the indoor units When performing the test operation NOT only the outdoor unit but the connected indoor unit will operate as well Working on an indoor unit while performing a test operation is dangero...

Страница 32: ...describes the test operation of the complete system 8 4 2 To perform a test run 7 LEDs display 1 Make sure all field settings you want are set see 7 2 Making field settings on page 28 2 Turn ON the p...

Страница 33: ...a tester and confirm that the voltage of the capacitor in the main circuit is less than 50 V DC C C A1P A2P 3 To prevent damaging the PCB touch a non coated metal part to eliminate static electricity...

Страница 34: ...rigerant recovery machine High pressure sensor 3 55 MPa 35 5 bar 3 Warning Inverter compressor motor lock Position signal error 4 Warning The stop valves are closed Incorrect wiring Open the gas and l...

Страница 35: ...failure Open circuit or shortcircuit 0 Caution Faulty connection of sensor Defective sensor Connect the sensor properly Replace defective component Low pressure sensor failure Open circuit or shortcir...

Страница 36: ...1000 500 D 500 D E 1000 1000 500 B D 100 500 B D E HB HD HB HU 250 750 1000 500 HU HB HU 250 1000 1000 500 HB HU HB HD HD HU 100 1000 1000 500 HU HD HU 200 1000 1000 500 HD HU 200 1700 1000 500 HU a b...

Страница 37: ...2 A1 A2 A1 If there is danger of drainage dripping and freezing between the upper and lower units A2 Then install a roof between the upper and lower units Install the upper unit high enough above the...

Страница 38: ...Service port e Check valve f Maintenance stop valve g Liquid receiver h Heat exchanger i Oil separator j Distributor k Double tube heat exchanger l Propeller fan m Sight glass n Capillary tube M1C Co...

Страница 39: ...se the contact Legend for wiring diagram LRMEQ3 4 A1P Printed circuit board main A2P Printed circuit board inverter BS A1P Push buttons MODE SET RETURN TEST RESET C A2P Capacitor DS1 A1P DIP switch E...

Страница 40: ...protect the compressor 16 Operation 16 1 Operation range Use the system in the following temperature ranges for safe and effective operation LRMEQ LRLEQ Outdoor temperature 20 43 C DB Evaporating temp...

Страница 41: ...information When asking your dealer for an intervention always state The complete model name of the unit The manufacturing number stated on the nameplate of the unit The installation date The symptoms...

Страница 42: ...unit does not stop immediately when operation is stopped This is to prevent components from being damaged The unit will stop in a little while 19 1 3 Symptom Noise Outdoor unit A continuous low hissi...

Страница 43: ...th the product and that need to be installed according to the instructions in the accompanying documentation Optional equipment Equipment made or approved by Daikin that can be combined with the produ...

Страница 44: ...4P500362 1A 2018 09 Copyright 2016 Daikin...

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