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19 Troubleshooting

Installer and user reference guide

41

LRMEQ+4BY1
Air-cooled refrigeration condensing unit
4P500362-1A – 2018.09

18.1

Maintenance after a long stop
period

E.g., at the beginning of the season.

▪ Check  and  remove  everything  that  might  be  blocking  inlet  and

outlet vents of the outdoor unit.

18.2

About the refrigerant

This  product  contains  fluorinated  greenhouse  gases.  Do  NOT  vent
gases into the atmosphere.

Refrigerant type: R410A

Global warming potential (GWP) value: 2087.5

NOTICE

In  Europe,  the 

greenhouse  gas  emissions

  of  the  total

refrigerant charge in the system (expressed as tonnes CO

2

equivalent) is used to determine the maintenance intervals.
Follow the applicable legislation.

Formula  to  calculate  the  greenhouse  gas  emissions:

GWP value of the refrigerant × Total refrigerant charge [in
kg] / 1000

Please contact your installer for more information.

WARNING

The refrigerant in the system is safe and normally does not
leak. If the refrigerant leaks in the room, contact with a fire
of  a  burner,  a  heater  or  a  cooker  may  result  in  a  harmful
gas.

Turn  off  any  combustible  heating  devices,  ventilate  the
room and contact the dealer where you purchased the unit.

Do not use the system until a service person confirms that
the portion where the refrigerant leaks is repaired.

18.3

After-sales service and warranty

18.3.1

Warranty period

▪ This  product  includes  a  warranty  card  that  was  filled  in  by  the

dealer  at  the  time  of  installation.  The  completed  card  has  to  be
checked by the customer and stored carefully.

▪ If repairs to the product are necessary within the warranty period,

contact your dealer and keep the warranty card at hand.

18.3.2

Recommended maintenance and
inspection

Since  dust  collects  when  using  the  unit  for  several  years,
performance  of  the  unit  will  deteriorate  to  some  extent.  As  taking
apart and cleaning interiors of units requires technical expertise and
in  order  to  ensure  the  best  possible  maintenance  of  your  units,  we
recommend to enter into a maintenance and inspection contract on
top  of  normal  maintenance  activities.  Our  network  of  dealers  has
access  to  a  permanent  stock  of  essential  components  in  order  to
keep your unit in operation as long as possible. Contact your dealer
for more information.

When asking your dealer for an intervention, always state:

▪ The complete model name of the unit.

▪ The manufacturing number (stated on the nameplate of the unit).

▪ The installation date.

▪ The symptoms or malfunction, and details of the defect.

WARNING

▪ Do not modify, disassemble, remove, reinstall or repair

the unit yourself as incorrect dismantling or installation
may  cause  an  electric  shock  or  fire.  Contact  your
dealer.

▪ In case of accidental refrigerant leaks, make sure there

are  no  naked  flames.  The  refrigerant  itself  is  entirely
safe,  non-toxic  and  non-combustible,  but  it  will
generate  toxic  gas  when  it  accidentally  leaks  into  a
room  where  combustible  air  from  fan  heaters,  gas
cookers,  etc.  is  present.  Always  have  qualified  service
personnel  confirm  that  the  point  of  leakage  has  been
repaired or corrected before resuming operation.

19

Troubleshooting

If system malfunctions are likely to degrade the articles in the room/
showcase,  you  can  ask  your  installer  to  install  an  alarm  (example:
lamp). For more information, contact your installer.

If one of the following malfunctions occur, take the measures shown
below and contact your dealer.

WARNING

Stop  operation  and  shut  off  the  power  if  anything
unusual occurs (burning smells etc.).

Leaving  the  unit  running  under  such  circumstances  may
cause breakage, electric shock or fire. Contact your dealer.

The system MUST be repaired by a qualified service person.

Malfunction

Measure

If a safety device such as a fuse, a
breaker or an earth leakage breaker
frequently actuates or the ON/OFF
switch does not properly work.

Turn off the main power
switch.

If water leaks from the unit.

Stop the operation.

The operation switch does not work
well.

Turn off the power.

If  the  system  does  NOT  properly  operate  except  for  the  above
mentioned cases and none of the above mentioned malfunctions is
evident,  investigate  the  system  according  to  the  following
procedures.

Malfunction

Measure

If the system does not
operate at all.

▪ Check  if  there  is  no  power  failure.  Wait

until  power  is  restored.  If  power  failure
occurs  during  operation,  the  system
automatically  restarts  immediately  after
power is restored.

▪ Check if no fuse has blown or breaker is

activated.  Change  the  fuse  or  reset  the
breaker if necessary.

The system stops
immediately after
starting operation.

▪ Check  if  air  inlet  or  outlet  of  outdoor  or

indoor  unit  is  not  blocked  by  obstacles.
Remove  any  obstacles  and  make  sure
the air can flow freely.

Содержание LRMEQ4BY1

Страница 1: ...Installer and user reference guide Air cooled refrigeration condensing unit English Installer and user reference guide Air cooled refrigeration condensing unit LRMEQ3BY1 LRMEQ4BY1 LRLEQ3BY1 LRLEQ4BY1...

Страница 2: ...ervice port 16 6 4 6 To remove the pinched pipes 17 6 4 7 Guidelines when installing a sight glass 18 6 4 8 Guidelines when installing a dryer 18 6 4 9 To connect the refrigerant piping to the outdoor...

Страница 3: ...XPLOSION Indicates a situation that could result in explosion WARNING Indicates a situation that could result in death or serious injury WARNING FLAMMABLE MATERIAL CAUTION Indicates a situation that c...

Страница 4: ...unit Do NOT sit climb or stand on the unit NOTICE Works executed on the outdoor unit are best done under dry weather conditions to avoid water ingress In accordance with the applicable legislation it...

Страница 5: ...ide down Open refrigerant cylinders slowly Charge the refrigerant in liquid form Adding it in gas form may prevent normal operation CAUTION When the refrigerant charging procedure is done or when paus...

Страница 6: ...utside pressure being exerted on the terminal board Use an appropriate screwdriver for tightening the terminal screws A screwdriver with a small head will damage the head and make proper tightening im...

Страница 7: ...s of the unit Carry the unit slowly as shown Forklift As long as the unit remains on its pallet you can also use a forklift 3 2 3 To remove the accessories from the outdoor unit 1 Remove the service c...

Страница 8: ...ed at the following conditions ambient temperature 32 C evaporating temperature 35 C superheat 10 K 4 4 System layout c b d a a Outdoor unit ZEAS condensing unit b Refrigerant piping c Indoor unit Blo...

Страница 9: ...410A and the same oil FVC68D as the new one you must clean the heat exchanger tubes to remove any residue If the old condensing unit did NOT use the same refrigerant R410A as the new one make sure the...

Страница 10: ...t Where the voltage fluctuates a lot In vehicles or vessels Where acidic or alkaline vapour is present Seaside installation Make sure the outdoor unit is NOT directly exposed to sea winds This is to p...

Страница 11: ...Amount of refrigerant in a single unit system amount of refrigerant with which the system is charged before leaving the factory B Additional charging amount amount of refrigerant added locally C Total...

Страница 12: ...8 Annealed O 0 99 mm 19 1 mm 3 4 Half hard 1 2H 0 80 mm a Depending on the applicable legislation and the unit s maximum working pressure see PS High on the unit name plate larger piping thickness mig...

Страница 13: ...ndoor Example H Limit 20 m Outdoor lower than indoor 10 m Maximum height difference indoor indoor 5 m 5 3 7 To select the expansion valve This unit has a larger subcooling ratio for the liquid refrige...

Страница 14: ...bes what you have to do and know on site to install the system Typical workflow Installation typically consists of the following stages Mounting the outdoor unit Mounting the indoor units Connecting t...

Страница 15: ...can tilt the unit take following measure 1 Prepare 2 cables as indicated in the following illustration field supply 2 Place the 2 cables over the outdoor unit 3 Insert a rubber sheet between the cabl...

Страница 16: ...y affects valves and compressors in the refrigerating system and prevents proper operation Set the nitrogen pressure to 20 kPa 0 2 bar just enough so it can be felt on the skin with a pressure reducin...

Страница 17: ...le the service port Always use a charge hose equipped with a valve depressor pin since the service port is a Schrader type valve After handling the service port make sure to tighten the service port c...

Страница 18: ...lass before the dryer as near to the outdoor unit as possible Install horizontally a b a Sight glass b Dryer When brazing Follow the brazing instructions in the sight glass manual 6 4 8 Guidelines whe...

Страница 19: ...the required length e1 This is necessary because the size of the gas stop valve is 15 9 while the piping between outdoor unit and first refrigerant branch kit is 19 1 Possibility 1 To the front e1 e c...

Страница 20: ...il all moisture has been removed All piping inside the unit has been factory tested for leaks Only field installed refrigerant piping needs to be checked Therefore make sure that all the outdoor unit...

Страница 21: ...ice port of the liquid stop valve or first pre charge a portion of refrigerant through the liquid line either open the outdoor unit stop valves or keep them closed See 6 7 4 To charge refrigerant on p...

Страница 22: ...ils are used 0 6 kg Metric piping When using metric piping replace the weight factors in the formula by the ones from the following table Inch piping Metric piping Piping Weight factor Piping Weight f...

Страница 23: ...t evaporating temperature with settings 2 0 and 2 1 see 7 2 8 Mode 2 Field settings on page 30 18 Turn on the power of the indoor units 19 Turn on the operation switch Result The unit will start opera...

Страница 24: ...al refrigerant charge in kg 1000 2 Fix the label on the inside of the outdoor unit near the gas and liquid stop valves 6 8 Connecting the electrical wiring 6 8 1 About connecting the electrical wiring...

Страница 25: ...ther means for disconnection having a contact separation in all poles providing full disconnection under overvoltage category III condition MUST be installed in the fixed wiring WARNING ONLY use coppe...

Страница 26: ...size Tightening torque N m X1M power supply wiring power supply shielded ground M5 2 2 2 7 X2M remote operation switch low noise switch and transmission output M3 5 0 8 0 97 X3M output signals M4 2 3...

Страница 27: ...d before the earth wire is in case the power supply is pulled loose from the stress relief NOTICE Never connect the power supply to terminal blocks X2M or X3M Otherwise the entire system may break dow...

Страница 28: ...the hydro module To configure the condensing unit you must give input to the outdoor unit s main PCB A1P This involves the following field setting components Push buttons to give input to the PCB A di...

Страница 29: ...tion when shipped from factory 10 12 min b c a a Power ON b Default situation c LED indication when there is a malfunction If the default situation is not displayed after 10 12 minutes check the malfu...

Страница 30: ...ure With this setting the target evaporating temperature can be set in increments of 5 K default 10 C 35 C 20 C 45 C 15 C 40 C 5 C 30 C 0 C 25 C 5 C 20 C 2 1 Te fine tuning of evaporating temperature...

Страница 31: ...the indoor units When performing the test operation NOT only the outdoor unit but the connected indoor unit will operate as well Working on an indoor unit while performing a test operation is dangero...

Страница 32: ...describes the test operation of the complete system 8 4 2 To perform a test run 7 LEDs display 1 Make sure all field settings you want are set see 7 2 Making field settings on page 28 2 Turn ON the p...

Страница 33: ...a tester and confirm that the voltage of the capacitor in the main circuit is less than 50 V DC C C A1P A2P 3 To prevent damaging the PCB touch a non coated metal part to eliminate static electricity...

Страница 34: ...rigerant recovery machine High pressure sensor 3 55 MPa 35 5 bar 3 Warning Inverter compressor motor lock Position signal error 4 Warning The stop valves are closed Incorrect wiring Open the gas and l...

Страница 35: ...failure Open circuit or shortcircuit 0 Caution Faulty connection of sensor Defective sensor Connect the sensor properly Replace defective component Low pressure sensor failure Open circuit or shortcir...

Страница 36: ...1000 500 D 500 D E 1000 1000 500 B D 100 500 B D E HB HD HB HU 250 750 1000 500 HU HB HU 250 1000 1000 500 HB HU HB HD HD HU 100 1000 1000 500 HU HD HU 200 1000 1000 500 HD HU 200 1700 1000 500 HU a b...

Страница 37: ...2 A1 A2 A1 If there is danger of drainage dripping and freezing between the upper and lower units A2 Then install a roof between the upper and lower units Install the upper unit high enough above the...

Страница 38: ...Service port e Check valve f Maintenance stop valve g Liquid receiver h Heat exchanger i Oil separator j Distributor k Double tube heat exchanger l Propeller fan m Sight glass n Capillary tube M1C Co...

Страница 39: ...se the contact Legend for wiring diagram LRMEQ3 4 A1P Printed circuit board main A2P Printed circuit board inverter BS A1P Push buttons MODE SET RETURN TEST RESET C A2P Capacitor DS1 A1P DIP switch E...

Страница 40: ...protect the compressor 16 Operation 16 1 Operation range Use the system in the following temperature ranges for safe and effective operation LRMEQ LRLEQ Outdoor temperature 20 43 C DB Evaporating temp...

Страница 41: ...information When asking your dealer for an intervention always state The complete model name of the unit The manufacturing number stated on the nameplate of the unit The installation date The symptoms...

Страница 42: ...unit does not stop immediately when operation is stopped This is to prevent components from being damaged The unit will stop in a little while 19 1 3 Symptom Noise Outdoor unit A continuous low hissi...

Страница 43: ...th the product and that need to be installed according to the instructions in the accompanying documentation Optional equipment Equipment made or approved by Daikin that can be combined with the produ...

Страница 44: ...4P500362 1A 2018 09 Copyright 2016 Daikin...

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