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35

CUTAWAY OF DUCTWORK

TO EXPOSE COIL

DIGITAL

MANOMETER

RETURN

AIR

Mode



.



SUPPLY

AIR

Temperature Rise Measurement

Figure 42

Circulator Blower Speeds

WARNING

To avoid personal injury or death due to electrical shock, 

turn OFF power to the furnace before changing speed taps.

This  furnace  is  equipped  with  a  multi-speed  circulator 

blower.  This  blower  provides  ease  in  adjusting  blower 

speeds. The Specification Sheet applicable to your model 

provides an airflow table, showing the relationship between 

airflow (CFM) and external static pressure (E.S.P.), for the 

proper selection of heating and cooling speeds.

1. 

Determine the tonnage of the cooling system installed 

with the furnace. If the cooling capacity is in BTU/hr 

divide it by 12,000 to convert capacity to tons.

Example:

  Cooling Capacity of 30,000 BTU/hr.

30,000/12,000 = 2.5 Tons

2.  Determine the proper air flow for the cooling system.  

Most cooling systems are designed to work with air 

volume between 350 and 450 CFM per ton. Most 

manufacturers recommend an air flow of about 400 

CFM per ton.

Example:

 2.5 tons X 400 CFM per ton = 1000 CFM

3. 

Select the heating speed for your model from the 

heating speed chart in the Specification Sheet. The 

selected speed must provide a temperature rise within 

the rise range listed with the particular model.  

To adjust the circulator blower speed, proceed as follows:

1.  Turn OFF power to the furnace.

2.  Select the heating and cooling blower speeds that 

match the installation requirements from the airflow 

table in the Specification Sheet.

3.  Relocate desired motor leads  to the circulator blower 

heat and cool speed terminals on the integrated 

control module. (Terminals are identified as HEAT and 

COOL. If heating and cooling blower speeds are the 

same, a jumper wire must be used between the heat 

and cool terminals.

4.  Connect all unused blower motor leads to the “PARK” 

terminals on the integrated control module.  Any leads 

not connected to the “PARK” terminals must be taped.

5.  Turn ON power to furnace.

6. 

Verify proper temperature rise as outlined in the 

Temperature Rise section of Startup Procedure and 

Adjustment.

In  general  lower  heating  speeds  will:  reduce  electrical 

consumption,  lower  operating  sound  levels  of  the  blower, 

and increase the outlet air temperature delivered to the 

home. The speeds available allow the blower performance 

to be optimized for the particular homeowner’s needs.

Blower Heat Off Delay Timings

The  integrated  control  board  on  92%  models  has  a  fixed 

blower off delay of 150 seconds.

NORMAL SEQUENCE OF OPERATION

Power Up

The normal power up sequence is as follows:

• 

  115 VAC power applied to furnace.

• 

  Integrated control module performs internal checks.

• 

  LED will flash once at power up then remain on.

•   Integrated control module monitors safety circuits 

continuously.

• 

  Furnace awaits call from thermostat.

Heating Mode

The normal operational sequence in heating mode is as 

follows:

• 

  R and W thermostat contacts close, initiating a call for 

heat.

•   Integrated control module performs safety circuit 

checks.

• 

  Induced draft blower is energized for a 15-second 

prepurge.

• 

  Igniter warm up begins upon presence of closed 

pressure switch contacts.

• 

  Gas valve opens at end of igniter warm up period, 

delivering gas to burners and establishing flame.

• 

  Integrated control module monitors flame presence.  

Gas valve will remain open only if flame is detected.

• 

  Circulator blower is energized on heat speed following 

a thirty (30) second blower on delay.

• 

  Furnace runs, integrated control module monitors 

safety circuits continuously.

• 

  R and W thermostat contacts open, completing the 

call for heat.

• 

  Gas valve closes, extinguishing flame.

• 

  Induced draft blower is de-energized following a 

fifteen second post purge.

• 

  For 92% Models: The blower off delay is 150 seconds 

(non-adjustable).

• 

  Furnace awaits next call from thermostat.

Содержание DM92SS

Страница 1: ...THIS SYMBOL AS A SAFETY PRECAUTION TABLE OF CONTENTS Safety Considerations 3 Shipping Inspection 4 Electrostatic Discharge ESD Precautions 5 To The Installer 5 Product Application 5 Location Requirem...

Страница 2: ...26 High Altitude Derate 26 Propane Gas Conversion 26 Gas Piping Connections 26 Gas Piping Checks 29 Propane Gas Tanks and Piping 29 Circulating Air Filters 29 Duct work Air Flow 29 Checking Duct Stati...

Страница 3: ...gas fired furnace for installation in a residential garage must be installed as specified in the LOCATION REQUIREMENTS AND CONSIDERATIONS section of this manual This furnace may be used as a construc...

Страница 4: ...electrical shock the furnace must be located to protect the electrical components from water Drain trap must be primed at time of installation Trap is internally partitioned add water to both inlet po...

Страница 5: ...ith static electricity i e do not move or shuffle your feet do not touch ungrounded objects etc If you come in contact with an ungrounded object repeat step 2 before touching control or wires 4 Discha...

Страница 6: ...and the service area around the unit must have flooring To ensure proper furnace operation install operate and maintain the furnace in accordance with these installation and operation instructions al...

Страница 7: ...above substances This protects the non direct vent furnace from airborne contaminants To ensure that the enclosed non direct vent furnace has an adequate supply of combustion air vent from a nearby u...

Страница 8: ...nting system may be too large to properly vent the remaining attached appliances POSITION SIDES REAR FRONT BOTTOM FLUE TOP Upflow 0 0 3 C 0 1 Horizontal 6 0 3 C 0 6 C If placed on combustible floor fl...

Страница 9: ...ant l un des essais d crits ci dessus des correctifs doivent tre apport s au syst me de ventilation conform ment au National Fuel Gas Code ANSI Z223 1 NFPA 54 et ou au Code d installation du gaz natur...

Страница 10: ...tal counterflow furnaces return ductwork must be attached to the basepan top end of the blower compartment NOTE Ductwork must never be attached to the back of the furnace Contact your distributor for...

Страница 11: ...gy content difference between natural and propane gas High Stage Low Stage Natural None 45 3 5 w c 1 9 w c None Propane LPM 07 1 1 25mm 10 0 w c 6 0 w c None Gas Altitude Kit Orifice Manifold Pressure...

Страница 12: ...aterials and Joining Methods Two three inch nominal diameter PVC Schedule 40 pipe meeting ASTM D1785 PVC primer meeting ASTM F656 and PVC solvent cement meeting ASTM D2564 specifications must be used...

Страница 13: ...es above ground level or the anticipated snow level Vent terminations non direct and direct vent must terminate at least 3 feet above any forced air inlet located within 10 feet NOTE This provision do...

Страница 14: ...pipe Secure vent flue pipe directly into the furnace fitting with the appropriate glue Alternately a small section of 2 pipe may be glued in the furnace socket and a rubber coupling installed to allow...

Страница 15: ...er outlet 5 Install cut end of the flanged section and connect to inducer with rubber coupling supplied with furnace Install screws removed in step 1 securing flange to cabinet MODEL PIPE SIZE 1 2 3 4...

Страница 16: ...per material manufacturers specifications to prevent separation and flue gas leaks Figure 11 Insert flange Cut 2 long R 000142 F Figure 9 CUT HERE Figure 10 Vent Flue Pipe Cuts Upflow Horizontal model...

Страница 17: ...secured to the combustion air intake to prevent inadvertent blockage The tee used in the vent flue termination must be included when determining the number of elbows in the piping system Vent Flue Pi...

Страница 18: ...r specific details on termination construction For details concerning connection of pipes to the furnace refer to the Vent Flue Pipe and Combustion Pipe Standard Furnace Connections or Alternate Furna...

Страница 19: ...ecifications Condensate Drain Lines Drain Trap Acondensing gas furnace achieves its high level of efficiency by extracting heat from the products of combustion to the point where condensation takes pl...

Страница 20: ...ay be added in the area shown in Figure 21 Any unused cabinet opening must be sealed Do not allow drain hose to sag or trap water Figure 21 Drain Exiting Right Side 1 Locate and Install the 45 pipe ho...

Страница 21: ...the top mounting tabs of the trap into the two predrilled holes in the side of the cabinet 9 Refer to Field Supplied Drain section for instructions on field supplied installed drain on outlet of furn...

Страница 22: ...he non grommet end Discard the section without the grommet 5 Insert the cut end of tube 5 through the lower cabinet drain hole 6 Insert 100 degree elbow in the cut end of hose 5 7 Locate hose 6 Using...

Страница 23: ...ses needed for installation and install per the following directions 1 Remove the drain trap and factory installed drain tube assemblies 2 Remove two 1 plugs from right side of cabinet 3 Draining the...

Страница 24: ...n hole 12 Insert 100 elbow in hose 5 and secure with a red clamp 13 Locate hose 4 and cut a cut off a 4 straight section and discard the radius end 14 Connect the 4 straight section of hose 4 to the 1...

Страница 25: ...low NOTE Wire routing must not to interfere with circulator blower operation filter removal or routine maintenance Junction Box Relocation WARNING HIGH VOLTAGE To avoid personal injury or death due to...

Страница 26: ...t not be exceeded to prevent unit overfiring High Altitude Derate When this furnace is installed at high altitude the appropriate High Altitude orifice kit must be applied This is required due to the...

Страница 27: ...1 8 NPT pipe plug fitting accessible for test gauge connection immediately upstream of the gas supply connection to the furnace Always use a back up wrench when making the connection to the gas valve...

Страница 28: ...ation Gas Valve Burners Manual Shut Off Valve upstream from ground joint pipe union Drip Leg Grommet in Standard Gas Line Hole Ground Joint Pipe Union Ground Joint Pipe Union NOTE Union may be inside...

Страница 29: ...de NSCNGPIC CAN CSA B149 1 15 For satisfactory operation propane gas pressure must be 10 WC at the furnace manifold with all gas appliances in operation Maintaining proper gas pressure depends on thre...

Страница 30: ...an air conditioner coil or Electronic Air Cleaner is used in conjunction with the furnace the readings must also include theses components as shown in the following drawing 4 Consult proper tables for...

Страница 31: ...e furnace The installation of a centrally installed air cleaner cabinet or a return duct filter installation may offer more practicality Clean Comfort brand MERV 11 air cleaners have 5 media filters a...

Страница 32: ...t angle 2000 CFM 20 in X 25 in x 5 AM11 2025 5RA AM11 5RA Bottom return platform 2000 CFM 20 in X 25 in x 5 AM11 2832 5PP Bottom return platform 2000 CFM 20 in X 25 in x 5 AM11 2843 5PP AM11 5 2 X 160...

Страница 33: ...ances on the same gas supply line 4 Measure furnace gas supply pressure with burners firing Supply pressure must be within the range specified in the Inlet Gas Supply Pressure table If supply pressure...

Страница 34: ...pplier if additional input rate adjustment is required 4 Turn ON gas to and relight all other appliances turned off in step 1 Be certain that all appliances are functioning properly and that all pilot...

Страница 35: ...als 4 Connect all unused blower motor leads to the PARK terminals on the integrated control module Any leads not connected to the PARK terminals must be taped 5 Turn ON power to furnace 6 Verify prope...

Страница 36: ...heat exchanger compartment temperatures It is a normally closed electrically automatic reset temperature activated sensor The limit guards against overheating as a result of insufficient conditioned...

Страница 37: ...following a one hour lockout period 2 Manual power interruption Interrupt 115 volt power to the furnace 3 Manual thermostat cycle Lower the thermostat so that there is no longer a call for heat for 1...

Страница 38: ...condensate drainage Check drain system for hose connection tightness blockage and leaks Clean or repair as necessary Flame Sensor Qualified Servicer Only Under some conditions the fuel or air supply c...

Страница 39: ...Loose or improperly connected wiring Pressure switch circuit not closed Induced draft blower isoperating Induced draft blower runs continuously with no further furnace operation Integrated control mo...

Страница 40: ...peration Rollout limit open Integrated control module fuse is blown Check burners for proper alignment Check flue and air inlet piping for blockage proper length elbows and termination Correct as nece...

Страница 41: ...N A 1203 N A 1158 N A 1111 1058 932 HIGH 5 0 2235 38 2166 39 2110 40 2021 42 1956 44 1855 1740 1618 MED 4 0 1955 44 1921 44 1860 46 1808 47 1746 49 1645 1572 1461 MED LO 3 5 1658 51 1634 52 1590 54 15...

Страница 42: ...OX 1 TO115 VAC 1 60HZ OR ID BLOWER PRESSURE SWITCH HEAT H GND WH RD WH GND BURNER COMPARTMENT BLOWER COMPARTMENT N O COOL H BK HI BR BR CAPACITOR YL WH CONTROL PRIMARY LIMIT AUTO RESET BL PU MANUAL RE...

Страница 43: ...nimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less...

Страница 44: ...se DB F Delta T Difference between Supply and Return Temperatures DB F GAS PRESSURES Gas Inlet Pressure IN W C Gas Manifold Pressure Low Fire IN W C Gas Manifold Pressure High Fire IN W C Gas Type NG...

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Страница 46: ...46 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Страница 47: ...47 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Страница 48: ...e protec on of the standard warranty registering your product is a rela vely short process and en tles you to addi onal warranty protec on except that failure by California and Quebec residents to reg...

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