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33

5. 

Move the furnace gas valve manual control to the 

OFF position.

6.  Wait five minutes then smell for gas. Be sure check 

near the floor as some types of gas are heavier than 

air.

7.  If you smell gas after five minutes, immediately follow 

the Safety Considerations section of this manual.  If 

you do not smell gas after five minutes,  move the 

furnace gas valve manual control to the ON position.

8.  Replace the burner compartment door.

9.  Open the manual gas shutoff valve external to the 

furnace.

10. Turn on the electrical power to the furnace.

11. 

Adjust the thermostat to a setting above room 

temperature.

12. 

After the burners are lit, set the thermostat to desired 

temperature.

Furnace Shutdown

1.  Set the thermostat to the lowest setting. The 

integrated control will close the gas valve and 

extinguish flame. Following a 15 second delay, the 

induced draft blower will be de-energized. The indoor 

blower will shut down when the time delay expires.

2. 

Remove the burner compartment door and move the 

furnace gas valve manual control to the OFF position.

3.  Close the manual gas shutoff valve external to the 

furnace.

4.  Replace the burner compartment door.

Gas Supply Pressure Measurement

Gas Pressure Test

The line pressure supplied to the gas valve must be within 

the  range  specified  below.  The  supply  pressure  can  be 

measured at the gas valve inlet pressure tap or at a hose 

fitting installed in the gas piping drip leg.  The supply pressure 

must be measured with the burners operating. To measure 

the gas supply pressure, use the following procedure.

1.  Turn OFF gas to furnace at the manual gas shutoff 

valve external to the furnace.

2.  Connect a calibrated water manometer (or 

appropriate gas pressure gauge) at either the gas 

valve inlet pressure tap or the gas piping drip leg. See 

White-Rodgers 36J22 gas valve figure for location of 

inlet pressure tap.

NOTE:

 If measuring gas pressure at the drip leg, a field-

supplied hose barb fitting must be installed prior to making 

the hose connection. If using the inlet pressure tap on the 

White-Rodgers 36J22 gas valve, then use the 36G/J Valve 

Pressure Check Kit, Part No. 0151K00000S.

3. 

Turn ON the gas supply and operate the furnace and 

all other gas consuming appliances on the same gas 

supply line.

4.  Measure furnace gas supply pressure with burners 

firing. Supply pressure must be within the range 

specified in the Inlet Gas Supply Pressure table.

If supply pressure differs from table, make the necessary 

adjustments to pressure regulator, gas piping size, etc., 

and/or consult with local gas utility.

5.  Turn OFF gas to furnace at the manual shutoff valve 

and disconnect manometer. Reinstall plug before 

turning on gas to furnace.

6.  Turn OFF any unnecessary gas appliances stated in 

step 3.

Gas Manifold Pressure Measurement and 

Adjustment

Gas

Range

Nominal

Natural

3.2 - 3.8"  w.c.

3.5" w.c.

Propane

9.7 - 10.3" w.c.

10.0" w.c.

Manifold Gas Pressure

Only small variations in gas pressure should be made by 

adjusting  the  gas  valve  pressure  regulator.  The  manifold 

pressure must be measured with the burners operating. To 

measure and adjust the manifold pressure, use the following 

procedure.

1.  Turn OFF gas to furnace at the manual gas shutoff 

valve external to the furnace.

2.  Turn off all electrical power to the system.

3.  Outlet pressure tap connections:

White-Rodgers 36J22 valve: Back outlet pressure 

test screw (inlet/outlet pressure tap) out one turn 

(counterclockwise, not more than one turn).

4. 

Attach a hose and manometer to the outlet pressure 

tap (White-Rodgers valve).

5.  Turn ON the gas supply.

6.  Turn on power and close thermostat “R” and “W” 

contacts to provide a call for heat.

7.  Measure the gas manifold pressure with burners 

firing. Adjust manifold pressure using the Manifold 

Gas Pressure table shown on this page.

8.  Remove regulator cover screw from the outlet 

pressure regulator adjust tower and turn screw 

clockwise to increase pressure or counterclockwise to 

decrease pressure. Replace regulator cover screw.

9.  Turn off all electrical power and gas supply to the 

system.

10. 

Remove the manometer hose from the hose barb 

fitting or outlet pressure tap.

11.  Replace outlet pressure tap: White-Rodgers 36J22 

valve: Turn outlet pressure test screw in to seal 

pressure port (clockwise, 7 in-lb minimum).

12. Turn on electrical power and gas supply to the 

system.

13. Close thermostat contacts “R” and “W” to energize the 

valve.

14. 

Using a leak detection solution or soap suds, check 

for leaks at outlet or screw (White-Rodgers valve).  

Bubbles forming indicate a leak. SHUT OFF GAS 

AND REPAIR ALL LEAKS IMMEDIATELY!

15. NOTE:

 For gas to gas conversion, consult your dealer 

for appropriate conversion. 

Содержание DM92SS

Страница 1: ...THIS SYMBOL AS A SAFETY PRECAUTION TABLE OF CONTENTS Safety Considerations 3 Shipping Inspection 4 Electrostatic Discharge ESD Precautions 5 To The Installer 5 Product Application 5 Location Requirem...

Страница 2: ...26 High Altitude Derate 26 Propane Gas Conversion 26 Gas Piping Connections 26 Gas Piping Checks 29 Propane Gas Tanks and Piping 29 Circulating Air Filters 29 Duct work Air Flow 29 Checking Duct Stati...

Страница 3: ...gas fired furnace for installation in a residential garage must be installed as specified in the LOCATION REQUIREMENTS AND CONSIDERATIONS section of this manual This furnace may be used as a construc...

Страница 4: ...electrical shock the furnace must be located to protect the electrical components from water Drain trap must be primed at time of installation Trap is internally partitioned add water to both inlet po...

Страница 5: ...ith static electricity i e do not move or shuffle your feet do not touch ungrounded objects etc If you come in contact with an ungrounded object repeat step 2 before touching control or wires 4 Discha...

Страница 6: ...and the service area around the unit must have flooring To ensure proper furnace operation install operate and maintain the furnace in accordance with these installation and operation instructions al...

Страница 7: ...above substances This protects the non direct vent furnace from airborne contaminants To ensure that the enclosed non direct vent furnace has an adequate supply of combustion air vent from a nearby u...

Страница 8: ...nting system may be too large to properly vent the remaining attached appliances POSITION SIDES REAR FRONT BOTTOM FLUE TOP Upflow 0 0 3 C 0 1 Horizontal 6 0 3 C 0 6 C If placed on combustible floor fl...

Страница 9: ...ant l un des essais d crits ci dessus des correctifs doivent tre apport s au syst me de ventilation conform ment au National Fuel Gas Code ANSI Z223 1 NFPA 54 et ou au Code d installation du gaz natur...

Страница 10: ...tal counterflow furnaces return ductwork must be attached to the basepan top end of the blower compartment NOTE Ductwork must never be attached to the back of the furnace Contact your distributor for...

Страница 11: ...gy content difference between natural and propane gas High Stage Low Stage Natural None 45 3 5 w c 1 9 w c None Propane LPM 07 1 1 25mm 10 0 w c 6 0 w c None Gas Altitude Kit Orifice Manifold Pressure...

Страница 12: ...aterials and Joining Methods Two three inch nominal diameter PVC Schedule 40 pipe meeting ASTM D1785 PVC primer meeting ASTM F656 and PVC solvent cement meeting ASTM D2564 specifications must be used...

Страница 13: ...es above ground level or the anticipated snow level Vent terminations non direct and direct vent must terminate at least 3 feet above any forced air inlet located within 10 feet NOTE This provision do...

Страница 14: ...pipe Secure vent flue pipe directly into the furnace fitting with the appropriate glue Alternately a small section of 2 pipe may be glued in the furnace socket and a rubber coupling installed to allow...

Страница 15: ...er outlet 5 Install cut end of the flanged section and connect to inducer with rubber coupling supplied with furnace Install screws removed in step 1 securing flange to cabinet MODEL PIPE SIZE 1 2 3 4...

Страница 16: ...per material manufacturers specifications to prevent separation and flue gas leaks Figure 11 Insert flange Cut 2 long R 000142 F Figure 9 CUT HERE Figure 10 Vent Flue Pipe Cuts Upflow Horizontal model...

Страница 17: ...secured to the combustion air intake to prevent inadvertent blockage The tee used in the vent flue termination must be included when determining the number of elbows in the piping system Vent Flue Pi...

Страница 18: ...r specific details on termination construction For details concerning connection of pipes to the furnace refer to the Vent Flue Pipe and Combustion Pipe Standard Furnace Connections or Alternate Furna...

Страница 19: ...ecifications Condensate Drain Lines Drain Trap Acondensing gas furnace achieves its high level of efficiency by extracting heat from the products of combustion to the point where condensation takes pl...

Страница 20: ...ay be added in the area shown in Figure 21 Any unused cabinet opening must be sealed Do not allow drain hose to sag or trap water Figure 21 Drain Exiting Right Side 1 Locate and Install the 45 pipe ho...

Страница 21: ...the top mounting tabs of the trap into the two predrilled holes in the side of the cabinet 9 Refer to Field Supplied Drain section for instructions on field supplied installed drain on outlet of furn...

Страница 22: ...he non grommet end Discard the section without the grommet 5 Insert the cut end of tube 5 through the lower cabinet drain hole 6 Insert 100 degree elbow in the cut end of hose 5 7 Locate hose 6 Using...

Страница 23: ...ses needed for installation and install per the following directions 1 Remove the drain trap and factory installed drain tube assemblies 2 Remove two 1 plugs from right side of cabinet 3 Draining the...

Страница 24: ...n hole 12 Insert 100 elbow in hose 5 and secure with a red clamp 13 Locate hose 4 and cut a cut off a 4 straight section and discard the radius end 14 Connect the 4 straight section of hose 4 to the 1...

Страница 25: ...low NOTE Wire routing must not to interfere with circulator blower operation filter removal or routine maintenance Junction Box Relocation WARNING HIGH VOLTAGE To avoid personal injury or death due to...

Страница 26: ...t not be exceeded to prevent unit overfiring High Altitude Derate When this furnace is installed at high altitude the appropriate High Altitude orifice kit must be applied This is required due to the...

Страница 27: ...1 8 NPT pipe plug fitting accessible for test gauge connection immediately upstream of the gas supply connection to the furnace Always use a back up wrench when making the connection to the gas valve...

Страница 28: ...ation Gas Valve Burners Manual Shut Off Valve upstream from ground joint pipe union Drip Leg Grommet in Standard Gas Line Hole Ground Joint Pipe Union Ground Joint Pipe Union NOTE Union may be inside...

Страница 29: ...de NSCNGPIC CAN CSA B149 1 15 For satisfactory operation propane gas pressure must be 10 WC at the furnace manifold with all gas appliances in operation Maintaining proper gas pressure depends on thre...

Страница 30: ...an air conditioner coil or Electronic Air Cleaner is used in conjunction with the furnace the readings must also include theses components as shown in the following drawing 4 Consult proper tables for...

Страница 31: ...e furnace The installation of a centrally installed air cleaner cabinet or a return duct filter installation may offer more practicality Clean Comfort brand MERV 11 air cleaners have 5 media filters a...

Страница 32: ...t angle 2000 CFM 20 in X 25 in x 5 AM11 2025 5RA AM11 5RA Bottom return platform 2000 CFM 20 in X 25 in x 5 AM11 2832 5PP Bottom return platform 2000 CFM 20 in X 25 in x 5 AM11 2843 5PP AM11 5 2 X 160...

Страница 33: ...ances on the same gas supply line 4 Measure furnace gas supply pressure with burners firing Supply pressure must be within the range specified in the Inlet Gas Supply Pressure table If supply pressure...

Страница 34: ...pplier if additional input rate adjustment is required 4 Turn ON gas to and relight all other appliances turned off in step 1 Be certain that all appliances are functioning properly and that all pilot...

Страница 35: ...als 4 Connect all unused blower motor leads to the PARK terminals on the integrated control module Any leads not connected to the PARK terminals must be taped 5 Turn ON power to furnace 6 Verify prope...

Страница 36: ...heat exchanger compartment temperatures It is a normally closed electrically automatic reset temperature activated sensor The limit guards against overheating as a result of insufficient conditioned...

Страница 37: ...following a one hour lockout period 2 Manual power interruption Interrupt 115 volt power to the furnace 3 Manual thermostat cycle Lower the thermostat so that there is no longer a call for heat for 1...

Страница 38: ...condensate drainage Check drain system for hose connection tightness blockage and leaks Clean or repair as necessary Flame Sensor Qualified Servicer Only Under some conditions the fuel or air supply c...

Страница 39: ...Loose or improperly connected wiring Pressure switch circuit not closed Induced draft blower isoperating Induced draft blower runs continuously with no further furnace operation Integrated control mo...

Страница 40: ...peration Rollout limit open Integrated control module fuse is blown Check burners for proper alignment Check flue and air inlet piping for blockage proper length elbows and termination Correct as nece...

Страница 41: ...N A 1203 N A 1158 N A 1111 1058 932 HIGH 5 0 2235 38 2166 39 2110 40 2021 42 1956 44 1855 1740 1618 MED 4 0 1955 44 1921 44 1860 46 1808 47 1746 49 1645 1572 1461 MED LO 3 5 1658 51 1634 52 1590 54 15...

Страница 42: ...OX 1 TO115 VAC 1 60HZ OR ID BLOWER PRESSURE SWITCH HEAT H GND WH RD WH GND BURNER COMPARTMENT BLOWER COMPARTMENT N O COOL H BK HI BR BR CAPACITOR YL WH CONTROL PRIMARY LIMIT AUTO RESET BL PU MANUAL RE...

Страница 43: ...nimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less...

Страница 44: ...se DB F Delta T Difference between Supply and Return Temperatures DB F GAS PRESSURES Gas Inlet Pressure IN W C Gas Manifold Pressure Low Fire IN W C Gas Manifold Pressure High Fire IN W C Gas Type NG...

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Страница 46: ...46 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Страница 47: ...47 THIS PAGE IS LEFT INTENTIONALLY BLANK...

Страница 48: ...e protec on of the standard warranty registering your product is a rela vely short process and en tles you to addi onal warranty protec on except that failure by California and Quebec residents to reg...

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