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31

When the furnace is heating, the temperature of the return 

air entering the furnace must be between 55°F and 100°F.

Filters - Read This Section Before Installing The 

Return Air Duct work

Model

Minimum Recommended  Filter Size^

DM92SS0403AN*

1 - 16 X 25 Side or 1 - 14 X 25 Bottom

DM92SS0402BN*

1 - 16 X 25 Side or Bottom

DM92SS0603BN*

1 - 16 X 25 Side or Bottom

DM92SS0803BN*

1 - 16 X 25 Side or Bottom

DM92SS0804CN*

1 - 16 X 25 Side or Bottom

DM92SS0805CN*

1 - 20 X 25 Bottom / 2 - 16 X 25 Side Return

DM92SS1004CN*

1 - 16 X 25 Side or Bottom

DM92SS1005CN*

1 - 20 X 25 Bottom / 2 - 16 X 25 Side Return

DM92SS1205DN*

1 - 20 X 25 Bottom / 2 - 16 X 25 Side Return

DC92SS0402BN*

2 - 10 X 20 or 1 - 16 X 25 Top Return

DC92SS0603BN*

2 - 10 X 20 or 1 - 16 X 25 Top Return

DC92SS0804CN*

2 - 10 X 20 or 1 - 16 X 25 Top Return

DC92SS1005CN*

2 - 14 X 20 or 1 - 20 X 25 Top Return

Filter Sizing Chart

^ Larger filters may be used, filters may also be centrally located

Change filters before occupants take ownership of a new home.

Filters  must  be  used  with  this  furnace.  Discuss  filter 

maintenance  with  the  building  owner.    Filters  do  not  ship 

with this furnace, but must be provided, sized and installed 

externally by the installer. Filters must comply with UL900 

or CAN/ULCS111 standards. Damage or repairs due to the 

installation  of  the  furnace  without  filters  are  not  covered 

under the warranty.

On upflow units, guide dimples locate the side return cutout 

locations.  Use  a  straight  edge  to  scribe  lines  connecting 

the dimples. Cut out the opening on these lines.

 NOTE:

 An 

undersized opening will cause reduced airflow.

Refer  to  the  Filter  Sizing  Chart  to  determine  filter  area 

requirements.

Consider installing an air cleaner with deep-pleated media 

filter at the time of furnace installation. A deep-pleated filter 

with a MERV rating of 8 (minimum) will often provide better 

filtration to protect equipment and the air distribution system 

than a standard 1” filter and often has lower static pressure 

loss than a 1” filter. Also a deep-pleated filter will typically 

require  less  frequent  replacement  intervals.  Avoid  using 

highly restrictive 1” filters which produce static pressure loss 

greater  than  .25” W.C. In some installations  the minimum 

filter size required (consult filter sizing chart on page 34) will 

not lend itself to a filter installation on the side of the furnace. 

The installation of a centrally installed air cleaner cabinet or 

a return duct filter installation may offer more practicality. 

Clean  Comfort™  brand  MERV  11  air  cleaners  have  5¼” 

media filters and are available in the following configurations. 

Consult your distributor for information on our complete line 

of IAQ Clean Comfort™ products.

Upright Installations

Depending on the installation and/or customer preference, 

differing filter arrangements can be applied. Filters can be 

installed in the central return register or a side panel external 

filter rack kit (upflows). As an alternative a media air filter or 

electronic air cleaner can be used as the requested filter.  

Figures 38 & 39 show possible filter locations.

Horizontal Installations

Filters must be installed in either the central return register 

or in the return air duct work.

STARTUP PROCEDURE & ADJUSTMENT

Furnace  must  have  a  115  VAC  power  supply  properly 

connected and grounded. Proper polarity must be maintained 

for correct operation. In addition to the following start-up and 

adjustment items, refer to further information in 

Operational 

Checks

 section.

Furnace Cabinet

Check that all furnace cabinet sealing components are in 

place (plugs, grommets, gaskets).

NOTE:

 If the bottom panel has not been removed for a 

return duct connection, all performations must be sealed 

with  duct  sealant  compound  or  other  suitable  method  to 

prevent air leakage. For optimal performance verify that all 

door gaskets are properly in place and replace as needed to 

prevent air leakage.

Drain Trap Priming

The  drain  trap  must  be  primed  prior  to  furnace  startup. 

To  prime,  fill  both  sides  of  the  drain  trap  with  water. This 

ensures proper furnace drainage upon startup and prohibits 

the  possibility  of  flue  gases  escaping  through  the  drain 

system.

Furnace Operation

Purge  gas  lines  of  air  prior  to  startup.  Be  sure  not  purge 

lines into an enclosed burner compartment.

Check for leaks using an approved chloride-free soap and 

water  solution,  an  electronic  combustible  gas  detector,  or 

other approved method.  Verify that all required kits (propane 

gas, high altitude, etc.) have been appropriately installed.

Furnace Startup

1.  Close the manual gas shutoff valve external to the 

furnace.

2.  Turn off the electrical power to the furnace.

3.  Set the room thermostat to the lowest possible 

setting.

4.  Remove the burner compartment door.

NOTE: 

This  furnace  is  equipped  with  an  ignition  device 

which automatically lights the burner.  Do not try to light the 

burner by hand.

Содержание DM92SS

Страница 1: ...THIS SYMBOL AS A SAFETY PRECAUTION TABLE OF CONTENTS Safety Considerations 3 Shipping Inspection 4 Electrostatic Discharge ESD Precautions 5 To The Installer 5 Product Application 5 Location Requirem...

Страница 2: ...26 High Altitude Derate 26 Propane Gas Conversion 26 Gas Piping Connections 26 Gas Piping Checks 29 Propane Gas Tanks and Piping 29 Circulating Air Filters 29 Duct work Air Flow 29 Checking Duct Stati...

Страница 3: ...gas fired furnace for installation in a residential garage must be installed as specified in the LOCATION REQUIREMENTS AND CONSIDERATIONS section of this manual This furnace may be used as a construc...

Страница 4: ...electrical shock the furnace must be located to protect the electrical components from water Drain trap must be primed at time of installation Trap is internally partitioned add water to both inlet po...

Страница 5: ...ith static electricity i e do not move or shuffle your feet do not touch ungrounded objects etc If you come in contact with an ungrounded object repeat step 2 before touching control or wires 4 Discha...

Страница 6: ...and the service area around the unit must have flooring To ensure proper furnace operation install operate and maintain the furnace in accordance with these installation and operation instructions al...

Страница 7: ...above substances This protects the non direct vent furnace from airborne contaminants To ensure that the enclosed non direct vent furnace has an adequate supply of combustion air vent from a nearby u...

Страница 8: ...nting system may be too large to properly vent the remaining attached appliances POSITION SIDES REAR FRONT BOTTOM FLUE TOP Upflow 0 0 3 C 0 1 Horizontal 6 0 3 C 0 6 C If placed on combustible floor fl...

Страница 9: ...ant l un des essais d crits ci dessus des correctifs doivent tre apport s au syst me de ventilation conform ment au National Fuel Gas Code ANSI Z223 1 NFPA 54 et ou au Code d installation du gaz natur...

Страница 10: ...tal counterflow furnaces return ductwork must be attached to the basepan top end of the blower compartment NOTE Ductwork must never be attached to the back of the furnace Contact your distributor for...

Страница 11: ...gy content difference between natural and propane gas High Stage Low Stage Natural None 45 3 5 w c 1 9 w c None Propane LPM 07 1 1 25mm 10 0 w c 6 0 w c None Gas Altitude Kit Orifice Manifold Pressure...

Страница 12: ...aterials and Joining Methods Two three inch nominal diameter PVC Schedule 40 pipe meeting ASTM D1785 PVC primer meeting ASTM F656 and PVC solvent cement meeting ASTM D2564 specifications must be used...

Страница 13: ...es above ground level or the anticipated snow level Vent terminations non direct and direct vent must terminate at least 3 feet above any forced air inlet located within 10 feet NOTE This provision do...

Страница 14: ...pipe Secure vent flue pipe directly into the furnace fitting with the appropriate glue Alternately a small section of 2 pipe may be glued in the furnace socket and a rubber coupling installed to allow...

Страница 15: ...er outlet 5 Install cut end of the flanged section and connect to inducer with rubber coupling supplied with furnace Install screws removed in step 1 securing flange to cabinet MODEL PIPE SIZE 1 2 3 4...

Страница 16: ...per material manufacturers specifications to prevent separation and flue gas leaks Figure 11 Insert flange Cut 2 long R 000142 F Figure 9 CUT HERE Figure 10 Vent Flue Pipe Cuts Upflow Horizontal model...

Страница 17: ...secured to the combustion air intake to prevent inadvertent blockage The tee used in the vent flue termination must be included when determining the number of elbows in the piping system Vent Flue Pi...

Страница 18: ...r specific details on termination construction For details concerning connection of pipes to the furnace refer to the Vent Flue Pipe and Combustion Pipe Standard Furnace Connections or Alternate Furna...

Страница 19: ...ecifications Condensate Drain Lines Drain Trap Acondensing gas furnace achieves its high level of efficiency by extracting heat from the products of combustion to the point where condensation takes pl...

Страница 20: ...ay be added in the area shown in Figure 21 Any unused cabinet opening must be sealed Do not allow drain hose to sag or trap water Figure 21 Drain Exiting Right Side 1 Locate and Install the 45 pipe ho...

Страница 21: ...the top mounting tabs of the trap into the two predrilled holes in the side of the cabinet 9 Refer to Field Supplied Drain section for instructions on field supplied installed drain on outlet of furn...

Страница 22: ...he non grommet end Discard the section without the grommet 5 Insert the cut end of tube 5 through the lower cabinet drain hole 6 Insert 100 degree elbow in the cut end of hose 5 7 Locate hose 6 Using...

Страница 23: ...ses needed for installation and install per the following directions 1 Remove the drain trap and factory installed drain tube assemblies 2 Remove two 1 plugs from right side of cabinet 3 Draining the...

Страница 24: ...n hole 12 Insert 100 elbow in hose 5 and secure with a red clamp 13 Locate hose 4 and cut a cut off a 4 straight section and discard the radius end 14 Connect the 4 straight section of hose 4 to the 1...

Страница 25: ...low NOTE Wire routing must not to interfere with circulator blower operation filter removal or routine maintenance Junction Box Relocation WARNING HIGH VOLTAGE To avoid personal injury or death due to...

Страница 26: ...t not be exceeded to prevent unit overfiring High Altitude Derate When this furnace is installed at high altitude the appropriate High Altitude orifice kit must be applied This is required due to the...

Страница 27: ...1 8 NPT pipe plug fitting accessible for test gauge connection immediately upstream of the gas supply connection to the furnace Always use a back up wrench when making the connection to the gas valve...

Страница 28: ...ation Gas Valve Burners Manual Shut Off Valve upstream from ground joint pipe union Drip Leg Grommet in Standard Gas Line Hole Ground Joint Pipe Union Ground Joint Pipe Union NOTE Union may be inside...

Страница 29: ...de NSCNGPIC CAN CSA B149 1 15 For satisfactory operation propane gas pressure must be 10 WC at the furnace manifold with all gas appliances in operation Maintaining proper gas pressure depends on thre...

Страница 30: ...an air conditioner coil or Electronic Air Cleaner is used in conjunction with the furnace the readings must also include theses components as shown in the following drawing 4 Consult proper tables for...

Страница 31: ...e furnace The installation of a centrally installed air cleaner cabinet or a return duct filter installation may offer more practicality Clean Comfort brand MERV 11 air cleaners have 5 media filters a...

Страница 32: ...t angle 2000 CFM 20 in X 25 in x 5 AM11 2025 5RA AM11 5RA Bottom return platform 2000 CFM 20 in X 25 in x 5 AM11 2832 5PP Bottom return platform 2000 CFM 20 in X 25 in x 5 AM11 2843 5PP AM11 5 2 X 160...

Страница 33: ...ances on the same gas supply line 4 Measure furnace gas supply pressure with burners firing Supply pressure must be within the range specified in the Inlet Gas Supply Pressure table If supply pressure...

Страница 34: ...pplier if additional input rate adjustment is required 4 Turn ON gas to and relight all other appliances turned off in step 1 Be certain that all appliances are functioning properly and that all pilot...

Страница 35: ...als 4 Connect all unused blower motor leads to the PARK terminals on the integrated control module Any leads not connected to the PARK terminals must be taped 5 Turn ON power to furnace 6 Verify prope...

Страница 36: ...heat exchanger compartment temperatures It is a normally closed electrically automatic reset temperature activated sensor The limit guards against overheating as a result of insufficient conditioned...

Страница 37: ...following a one hour lockout period 2 Manual power interruption Interrupt 115 volt power to the furnace 3 Manual thermostat cycle Lower the thermostat so that there is no longer a call for heat for 1...

Страница 38: ...condensate drainage Check drain system for hose connection tightness blockage and leaks Clean or repair as necessary Flame Sensor Qualified Servicer Only Under some conditions the fuel or air supply c...

Страница 39: ...Loose or improperly connected wiring Pressure switch circuit not closed Induced draft blower isoperating Induced draft blower runs continuously with no further furnace operation Integrated control mo...

Страница 40: ...peration Rollout limit open Integrated control module fuse is blown Check burners for proper alignment Check flue and air inlet piping for blockage proper length elbows and termination Correct as nece...

Страница 41: ...N A 1203 N A 1158 N A 1111 1058 932 HIGH 5 0 2235 38 2166 39 2110 40 2021 42 1956 44 1855 1740 1618 MED 4 0 1955 44 1921 44 1860 46 1808 47 1746 49 1645 1572 1461 MED LO 3 5 1658 51 1634 52 1590 54 15...

Страница 42: ...OX 1 TO115 VAC 1 60HZ OR ID BLOWER PRESSURE SWITCH HEAT H GND WH RD WH GND BURNER COMPARTMENT BLOWER COMPARTMENT N O COOL H BK HI BR BR CAPACITOR YL WH CONTROL PRIMARY LIMIT AUTO RESET BL PU MANUAL RE...

Страница 43: ...nimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less...

Страница 44: ...se DB F Delta T Difference between Supply and Return Temperatures DB F GAS PRESSURES Gas Inlet Pressure IN W C Gas Manifold Pressure Low Fire IN W C Gas Manifold Pressure High Fire IN W C Gas Type NG...

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Страница 48: ...e protec on of the standard warranty registering your product is a rela vely short process and en tles you to addi onal warranty protec on except that failure by California and Quebec residents to reg...

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