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27

Filters

CAUTION

To prevent property damage due to fire and loss 

of equipment efficiency or equipment damage due 

to dust and lint build up on internal parts, never 

operate unit without an air filter installed in the 

return air system.

Every application may require a different frequency of 

replacement of dirty filters. Filters must be replaced at least 

every three (3) months during operating seasons.

Dirty filters are the most common cause of inadequate 

heating or cooling performance. Filter inspection should be 

made at least every two months; more often if necessary 

because of local conditions and usage.

Dirty throwaway filters should be discarded and replaced 

with a new, clean filter. 

Disposable return air filters are supplied with this unit. See 

the unit Specification Sheet or Technical Manual for the 

correct size and part number. To remove the filters, remove 

the filter access panel on return side of the unit.

Cabinet Finish Maintenance

Use a fine grade automotive wax on the cabinet finish to 

maintain the finish’s original high luster. This is especially 

important in installations with extended periods of direct 

sunlight.

Clean Outside Coil

The coil with the outside air flowing over it should be 

inspected annually and cleaned as frequently as necessary 

to keep the finned areas free of lint, hair and debris. Clean 

coil from inside out.

Condenser And  Induced Draft Motors 

Bearings on the condenser fan motors and the combustion 

fan motor are permanently lubricated. No additional oiling 

is required.

Flame Sensor

A drop in the flame current can be caused by a nearly 

invisible coating on the flame sensor. This coating, created 

by the fuel or combustion air supply, can be removed by 

carefully cleaning the flame sensor with steel wool.

NOTE: After cleaning, the microamp signal should 

be stable and in the range of 4 - 6 microamps DC.

Flue Passages

At the start of each heating season, inspect and, if 

necessary, clean the unit flue passage.

WARNING

HIGH VOLTAGE!

Disconnect all power before 

servicing or installing this unit.  

Multiple power sources may be 

present.  Failure to do so may cause 

property damage, personal injury or 

death.

WARNING

To prevent personal injury or death due to 

improper installation, adjustment, alteration, 

service or maintenance, refer to this manual. 

For additional assistance or information, 

consult a qualified installer, servicer agency or 

the gas supplier. 

CAUTION

Sheet metal parts, screws, clips and similar 

items inherently have sharp edges, and it 

is necessary that the installer and service 

personnel exercise caution. 

Preventive maintenance is the best way to avoid 

unnecessary expense and inconvenience. Have this 

system inspected at regular intervals by qualified service 

personnel, at least twice a year. Routine maintenance 

should cover the following items:

1.  Tighten all set screws, and wire connections.

2.  Clean evaporator and condenser coils mechanically 

or with cold water, if necessary. Usually any fouling 

is only matted on the entering air face of the coil and 

can be removed by brushing.

3. 

Replace filters as needed (see Filters section).

4.  Check for blockage of condensate drain.

5.  Check power and control voltages.

6.  Check running amperage.

7.  Check operating temperatures and pressures.

8.  Check and adjust temperature and pressure controls.

9.    Check and adjust damper linkages.

10. Check operation of all safety controls.

11. Examine gas furnaces (see below and the User’s 

Information Manual).

12. Check condenser fans and tighten set screws.

Содержание DFG Series

Страница 1: ...DURES IF YOU SERVICE THIS UNIT YOU ASSUME RESPONSIBILITY FOR ANY INJURY OR PROPERTY DAMAGE WHICH MAY RESULT IN ADDITION IN JURISDICTIONS THAT REQUIRE ONE OR MORE LICENSES TO SERVICE THE EQUIPMENT SPEC...

Страница 2: ...ure reference WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life do not store or use gasoli...

Страница 3: ...or the gas supply fail to shut off turn off the manual gas shutoff valve external to the furnace before turning off the electrical supply CAUTION Sheet metal parts screws clips and similar items inhe...

Страница 4: ...xyde de carbone Si vous devez faire fonctionner ces appareils dans un endroit clos assures vous qu il y ait une ventilation directe provenant de l exterier Cette ventilation est n cessaire pour viter...

Страница 5: ...onditioning Contractors of America AVERTISSEMENT RISQUE D INTOXICATION AU MONOXYDE DE CARBONE Si les tapes d crites ci dessous ne sont pas suivies pour chacun des appareils raccord s au syst me de ven...

Страница 6: ...onsiderations are taken into account before starting installation Assemble all tools hardware and supplies needed to complete the installation Some items may need to be purchased locally WARNING To pr...

Страница 7: ...Precautions Do not stand or walk on the unit Do not drill holes anywhere in panels or in the base frame of the unit except where indicated Unit access panels provide structural support Do not remove a...

Страница 8: ...flue extension kit needs be to installed to prevent flue gas recirculation See table below for the kit selection Model size Kit part number 7 5 8 5 10 T HEFLUE090120 12 5 T HEFLUE150 Flue Extension K...

Страница 9: ...mage Removal is accomplished by extracting the sheet metal retainers and pulling the struts through the base of the unit Refer to rigging label on the unit Your unit may be equipped with a steel shipp...

Страница 10: ...center 29 29 27 30 DFG Weights lbs Data The numbers may slightly vary depending on installed options CAUTION To prevent severe damage to the bottom of the unit do not fork lift unit after wood struts...

Страница 11: ...e is 208V lead on primary of transformer s must be moved from the 230V to the 208V tap Refer to wiring diagram on unit for details Main power wiring should be sized for the minimum circuit ampacity sh...

Страница 12: ...These outlets can also be factory installed Units installed on Roof Tops Main power and low voltage wiring may enter the unit through the condenser end of unit or through the roof curb Install conduit...

Страница 13: ...the gas supplier IMPORTANT NOTE This unit is factory set to operate on natural gas at the altitudes shown on the rating plate WARNING To avoid property damage personal injury or death when either usi...

Страница 14: ...gid metallic pipe and fittings Semirigid metallic tubing and metallic fittings Aluminum alloy tubing must not be used in exterior locations Listed gas appliance connectors used in accordance with the...

Страница 15: ...lators and between second stage regulator and the appliance Pipe size required will depend on length of pipe run and total load of all appliances Tanks and Piping Complete information regarding tank s...

Страница 16: ...ide of the manifold for checking manifold pressure WARNING This unit and its individual shutoff valve must be DISCONNECTED from the gas supply system during any pressure testing of that system at test...

Страница 17: ...following steps should be completed in the building WARNING MOVING MACHINERY HAZARD To prevent possible personal injury or death disconnect power to the unit and padlock in the OFF position before ser...

Страница 18: ...e red wire coming from the induced draft motor It is important to your safety that the unit has been properly grounded during installation Check ground lug connection in main control box for tightness...

Страница 19: ...T4 or T5 to change blower speed during cooling stage 2 operation Do not move wires YL and PU to the same taps Move BROWN BR wire from TB1 T8 to T9 or T10 to change blower speed during heating stage 2...

Страница 20: ...k for gas leaks Since the unit is subject to considerable jarring during shipment it is extremely important that all gas connections and joints be tested for tightness Gas piping downstream from the u...

Страница 21: ...gas supply to all other appliances except the unit manifold pressure to obtain rating it is mandatory that the input be adjusted at the installation site All installations should be made as outlined...

Страница 22: ...rom outlet pressure boss 2 Turn outlet pressure tap screw in to seal pressure port clockwise 7 in lb minimum 3 Turn on electrical power and gas supply to the system 4 Turn on system power and energize...

Страница 23: ...ed MUST be set to give the correct air temperature rise through the unit as marked on the rating plate NORMAL SEQUENCE OF OPERATION Heating NOTE On units with the DDC controls option installed refer t...

Страница 24: ...inals R and G and across R and Y on TB1 terminal block Close the disconnect switch The following operational sequence should be observed 1 Current through primary winding of transformer TRANS1 energiz...

Страница 25: ...f 15 minutes between adjustments to allow time for the TXV and pressures to stabilize 8 With all safety devices closed the system will continue cooling operation until the thermostat is satisfied 9 Di...

Страница 26: ...per heat remove charge and to decrease super heat add charge After superheat is adjusted it is recommended to check unit subcooling at the condenser coil liquid line See Design Superheat and Subcoolin...

Страница 27: ...created by the fuel or combustion air supply can be removed by carefully cleaning the flame sensor with steel wool NOTE After cleaning the microamp signal should be stable and in the range of 4 6 micr...

Страница 28: ...ent Contact a qualified servicer at once if an abnormal flame should develop At least once a year prior to or during the heating season make a visual check of the burner flames NOTE This will involve...

Страница 29: ...s an open pressure switch during the pre purge cycle the induced draft blower only will be energized If the pressure switch opens after ignition has begun the gas valve is deenergized the circulator b...

Страница 30: ...3 9 0 42 0 4 2132 0 601 7 314 8 0 48 0 4 2137 3 590 3 311 2 0 47 0 6 1957 7 663 6 338 8 0 53 0 6 1956 9 652 6 345 5 0 52 0 8 1803 0 707 6 363 5 0 57 0 8 1713 7 726 5 379 4 0 58 0 2 3291 4 683 9 652 8...

Страница 31: ...0 6 1918 8 659 8 327 2 0 51 3 05 4 08 0 6 1916 9 648 9 335 2 0 50 3 05 4 08 0 8 1761 7 704 1 351 6 0 55 3 05 4 08 0 8 1668 1 724 0 368 8 0 56 3 05 4 08 1 1557 5 765 2 383 3 0 59 3 05 4 08 1 1 2 1 2 1...

Страница 32: ...6 2365 8 704 4 469 2 0 75 0 6 2369 3 693 0 463 8 0 74 0 8 2235 2 745 3 498 5 0 79 0 8 2183 6 754 8 500 0 0 80 1 2065 5 800 4 536 8 0 85 1 1989 9 815 8 531 6 0 87 1 2 1882 3 851 2 558 9 0 90 1 2 1834...

Страница 33: ...8 393 3 0 63 0 2 2660 0 570 3 371 8 0 59 0 4 2425 6 646 0 416 5 0 67 0 4 2497 6 626 2 405 8 0 65 0 6 2215 3 714 1 453 4 0 74 0 6 2339 6 682 6 438 6 0 71 0 8 2027 6 772 9 492 1 0 80 0 8 2140 5 748 8 47...

Страница 34: ...2 482 2 0 79 0 8 2181 7 784 2 538 1 0 89 0 8 2300 8 757 9 523 1 0 86 1 2029 0 831 2 563 4 0 94 1 2115 9 812 8 560 5 0 92 1 2 1871 1 875 6 593 9 0 99 1 2 1967 8 865 5 589 0 0 98 1 4 1673 6 932 3 629 2...

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Страница 36: ...856 8 1260 7 0 81 0 8 2931 1 812 1 1196 2 0 77 0 2 3735 1 821 6 1564 9 1 63 0 2 3882 5 754 3 1450 6 1 50 0 4 3659 0 851 3 1631 5 1 69 0 4 3780 8 790 7 1520 1 1 57 0 6 3568 1 892 2 1697 1 1 77 0 6 367...

Страница 37: ...9 7 1265 7 1 25 0 6 3263 5 850 0 1419 0 1 42 0 6 3362 5 796 6 1336 4 1 33 0 8 3132 0 889 5 1483 0 1 49 0 8 3239 2 838 6 1403 3 1 40 1 3008 1 929 0 1539 5 1 55 1 3123 1 883 0 1467 6 1 48 1 2 2838 5 971...

Страница 38: ...39 0 2 3689 1 724 8 1282 9 1 28 0 4 3467 3 819 9 1446 3 1 45 0 4 3583 4 763 6 1348 6 1 35 0 6 3371 2 864 3 1509 7 1 52 0 6 3473 7 809 0 1421 6 1 43 0 8 3242 3 902 4 1575 1 1 59 0 8 3352 1 849 5 1489 2...

Страница 39: ...590 3 311 2 0 47 0 6 1957 0 663 4 337 9 0 53 0 6 1956 2 652 6 345 5 0 52 0 8 1802 4 707 5 362 6 0 57 0 8 1713 2 726 5 379 4 0 58 0 2 3652 3 738 1 828 1 1 37 0 2 3664 9 724 5 794 9 1 35 0 4 3518 0 779...

Страница 40: ...8 9 335 2 0 50 0 8 1761 2 704 1 351 0 0 54 0 8 1 1 1 2 1 2 1 4 1 4 0 2 2579 9 578 8 369 8 0 56 0 2 2579 9 567 7 369 8 0 55 0 4 2414 9 636 5 404 8 0 62 0 4 2424 1 625 0 393 6 0 61 0 6 2256 1 693 0 430...

Страница 41: ...7 0 6 2363 6 703 8 465 8 0 73 0 6 2369 3 693 0 463 8 0 72 0 8 2233 8 744 6 494 9 0 78 0 8 2183 6 754 8 500 0 0 79 1 2064 2 799 8 533 5 0 84 1 1989 9 815 8 531 6 0 85 1 2 1881 0 850 5 555 5 0 89 1 2 18...

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Страница 43: ...0 87 0 8 2300 8 757 9 523 1 0 84 1 2029 0 831 2 563 4 0 93 1 2115 9 812 8 560 5 0 91 1 2 1871 1 875 6 593 9 0 98 1 2 1967 8 865 5 589 0 0 96 1 4 0 00 1 4 1729 3 958 1 641 4 1 07 0 2 3023 2 680 4 575...

Страница 44: ...1 00 0 8 2577 4 815 3 672 2 1 12 0 8 2710 9 783 6 653 8 1 07 1 2443 1 859 6 700 6 1 18 1 2554 1 833 6 696 4 1 14 1 2 2304 9 899 9 734 3 1 23 1 2 2414 1 881 8 728 9 1 21 1 4 2107 5 954 7 769 8 1 31 1...

Страница 45: ...0 8 2931 1 812 1 1196 2 0 77 0 2 3735 1 821 6 1564 9 1 63 0 2 3882 5 754 3 1450 6 1 50 0 4 3659 0 851 3 1631 5 1 69 0 4 3780 8 790 7 1520 1 1 57 0 6 3568 1 892 2 1697 1 1 77 0 6 3676 0 833 8 1597 8 1...

Страница 46: ...9 7 1265 7 1 25 0 6 3263 5 850 0 1419 0 1 42 0 6 3362 5 796 6 1336 4 1 33 0 8 3132 0 889 5 1483 0 1 49 0 8 3239 2 838 6 1403 3 1 40 1 3008 1 929 0 1539 5 1 55 1 3123 1 883 0 1467 6 1 48 1 2 2838 5 971...

Страница 47: ...1 724 8 1282 9 1 28 0 4 3467 3 819 9 1446 3 1 45 0 4 3583 4 763 6 1348 6 1 35 0 6 3371 2 864 3 1509 7 1 52 0 6 3473 7 809 0 1421 6 1 43 0 8 3242 3 902 4 1575 1 1 59 0 8 3352 1 849 5 1489 2 1 50 1 3122...

Страница 48: ...5 750 9 1692 9 1 85 0 4 4117 5 827 9 1195 4 2 04 0 4 4266 5 789 2 1779 3 1 94 0 6 4003 0 867 5 1244 8 2 13 0 6 4164 7 827 4 1860 0 2 04 0 8 3861 3 910 4 1295 3 2 24 0 8 4033 6 867 9 1944 5 2 13 0 2 4...

Страница 49: ...2199 8 789 1 848 9 0 82 0 8 2273 4 744 7 813 8 0 77 1 2017 1 848 1 912 6 0 88 1 2165 5 803 9 874 3 0 84 1 2 1 2 1 4 1 4 0 2 3145 9 675 7 963 3 0 89 0 2 3276 4 619 8 888 2 0 82 0 4 2995 9 729 2 1026 0...

Страница 50: ...2 687 4 753 4 0 71 0 8 2199 8 789 1 848 9 0 82 0 8 2273 4 744 7 813 8 0 77 1 2017 1 848 1 912 6 0 88 1 2165 5 803 9 874 3 0 84 1 2 1 2 1 4 1 4 1 6 1 6 1 8 1 8 0 2 3145 9 675 7 963 3 0 89 0 2 3276 4 61...

Страница 51: ...0 1011 2 1 00 0 4 3311 8 658 6 867 9 0 92 0 6 3071 9 763 4 1065 9 1 06 0 6 3193 2 709 4 927 5 0 99 0 8 2837 2 825 0 1130 8 1 15 0 8 2995 6 783 9 1011 8 1 09 0 2 4183 5 802 7 1644 1 1 74 0 2 4358 6 70...

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Страница 53: ...5 827 5 1363 4 1 33 1 3193 0 936 2 1649 5 1 50 1 3048 7 883 5 1445 3 1 42 1 2 3049 6 972 9 1714 7 1 56 1 2 2846 6 935 1 1524 8 1 50 1 4 2860 1 1020 1 1784 8 1 64 1 4 2633 4 990 8 1612 1 1 59 1 6 2698...

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Страница 55: ...07 3 1 94 0 8 3811 3 887 4 1230 8 1 81 1 3419 1 997 1 1371 1 2 03 1 3622 0 941 8 1287 0 1 92 1 2 3235 5 1046 4 1432 8 2 13 1 2 3511 9 971 8 1329 8 1 98 1 4 3088 5 1082 6 1478 9 2 21 1 4 3277 3 1034 7...

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Страница 59: ...6 1 8 1 8 0 2 2652 3 564 3 348 5 0 51 0 2 2598 1 536 4 330 1 0 49 0 4 2393 4 641 4 387 9 0 58 0 4 2431 1 608 7 372 1 0 55 0 6 2136 2 710 3 430 3 0 65 0 6 2099 4 700 7 427 0 0 64 0 8 1972 3 756 4 463...

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Страница 66: ...3 5 1 7 20 8 25 5 2 0 33 0 67 Direct Drive High Static 3 5 DFG0907W 575 3 60 2 4 4 33 4 DFG0907L 575 3 60 2 4 4 33 2 0 33 0 67 Direct Drive Medium Static 2 4 4 2 0 33 0 67 Direct Drive Standard Static...

Страница 67: ...25 3 5 1 7 24 6 30 5 DFG1027W 575 3 60 2 6 41 2 0 33 0 67 Direct Drive High Static 3 5 5 2 0 33 0 67 Direct Drive Medium Static 3 5 DFG1027L 575 3 60 2 6 41 7 2 DFG1027D 575 3 60 2 6 41 2 0 33 0 67 D...

Страница 68: ...5 1 7 26 4 30 7 2 2 0 33 0 67 Direct Drive High Static 5 DFG1207W 575 3 60 2 5 8 38 9 5 DFG1207L 575 3 60 2 5 8 38 9 2 0 33 0 67 Direct Drive Medium Static 5 7 2 2 0 33 0 67 Direct Drive Standard Stat...

Страница 69: ...1 7 27 1 30 3 5 1 7 30 6 35 7 2 DFG1507W 575 3 60 2 7 4 50 2 0 5 1 Direct Drive High Static 5 7 2 2 0 5 1 Direct Drive Medium Static 5 DFG1507L 575 3 60 2 7 4 50 10 6 DFG1507D 575 3 60 2 7 4 50 2 0 5...

Страница 70: ...cal Discharge Top View of Unit NOTE For horizontal discharge remove supply and return duct cover panels from the end of the unit Save all washered screws According to the model size remove 6 or 8 fact...

Страница 71: ...OMMENDED MIN MAX AIRFLOW RANGE UNIT HIGH FIRE RATE BTU HR HEATING MINIMUM SCFM COOLING MINIMUM SCFM MAXIMUM SCFM DFG090 210 000 2250 2360 3690 DFG102 210 000 2550 2680 4230 DFG120 210 000 3000 3150 48...

Страница 72: ...Y1 Y2 O DH T1 T2 T3 T4 T5 TB1 PLF1 BM BL GY GR YL PU WH BR BL BL BR WH PU YL GY YL WH GR RD RD RD BL 9 1 2 4 5 3 6 7 8 ES PLF PLM 4 1 2 3 4 1 2 3 RD PK RD RD PU PU 8 GR BL BL BL WH 7 9 1 2 7 4 3 6 5...

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Страница 76: ...kincomfort com PRODUCT REGISTRATION Thank you for your recent purchase Though not required to get the protection of the standard warranty registering your product is a relatively short process and ent...

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