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NOTE: The gas connection size at the unit does NOT 

establish the size of the supply line.

3.  These units are designed for either natural or  

propane (LP) gas and are specifically constructed at 

the factory for only one of these fuels. The fuels are 

NOT interchangeable. However, the furnace can be 

converted in the field from natural gas to LP gas with 

the appropriate factory kit (see unit Technical Manual 

for the appropriate kit). Only a qualified contractor, 

experienced with natural and propane gas systems, 

should attempt conversion. Kit instructions must 

be followed closely to assure safe and reliable unit 

operation.

4.  With all units on a common line operating under 

full fire, natural gas main supply pressure should 

be adjusted to approximately 7.0” w.c., measured 

at the unit gas valve. If the gas pressure at the 

unit is greater than 10.5” w.c., the contractor must 

furnish and install an external type positive shut off 

service pressure regulator. The unit will not function 

satisfactorily if supply gas pressure is less than 5.5” 

w.c. or greater than 10.5” w.c..

NOTE: A minimum horizontal distance of 48” 

between the regulator and the furnace flue 

discharge is required.

5.  With all units on a common line operating under 

full LP gas main supply pressure should be at least 

11.0” w.c. and must be no greater than 14.0” w.c., 

measured at the unit gas valve. Unit will not function 

satisfactorily if supply gas pressure is less than 11.0” 

w.c. or greater than 14.0” w.c..

6.  All pipe connections should be sealed with a pipe 

thread compound, which is resistant to the fuel used 

with the furnace. A soapy water solution should be 

used to check all joints for leaks. A 1/8” NPT plugged 

tap is located on the entering side of the gas valve for 

test gauge connection to measure supply (main) gas 

pressure. Another 1/8” tap is provided on the side of 

the manifold for checking manifold pressure.

WARNING

This unit and its individual shutoff valve must 

be DISCONNECTED from the gas supply system 

during any pressure testing of that system at 

test pressures in excess of ½ PSIG (13.8" w.c.).

CAUTION

This unit must be ISOLATED from the gas supply 

piping system by closing its individual manual 

shutoff valve during any pressure testing 

equal to or less than ½ PSIG.

7. 

There must be no obstruction to prevent the flow of 

combustion and ventilating air. A vent stack is not 

required and must never be used. The power venter 

will supply an adequate amount of combustion air 

as long as the air passageways are kept free of any 

obstructions and the recommended external unit 

clearances are maintained.

CIRCULATING AIR AND FILTERS

Ductwork

The supply duct from the unit through a wall may be 

installed without clearance. However, minimum unit 

clearances must be maintained (see “Clearances" section).  

The supply duct should be provided with an access panel 

large enough to inspect the air chamber downstream of 

the heat exchanger.  A cover should be tightly attached to 

prevent air leaks.

Ductwork dimensions are shown in the roof curb 

installation manual.

If desired, supply and return duct connections to the unit 

may be made with flexible connections to reduce possible 

unit operating sound transmission.

VENTING

NOTE:  Venting is self-contained. 

The inductor motor on DFG units is a dual voltage motor. It 

is factory wired for 230 volts.  If field supply power is 208V, 

the installer must swap the connections of the black and 

red leads (located in the blower compartment) to ensure 

correct inductor motor operation.

CONDENSATE DRAIN CONNECTION

Condensate Drain Connection

A 3/4" female NPT drain connection is supplied on the 

end of the unit and bottom of the drain pan for condensate 

piping.  An external trap must be installed for proper 

condensate drainage. Hand tighten drain fitting to the drain 

connection.

STANDARD

SIDE DRAIN

DRAIN PLUG

(FACTORY-INSTALLED)

Drain Pan (Side View) 

Figure 11

Содержание DFG Series

Страница 1: ...DURES IF YOU SERVICE THIS UNIT YOU ASSUME RESPONSIBILITY FOR ANY INJURY OR PROPERTY DAMAGE WHICH MAY RESULT IN ADDITION IN JURISDICTIONS THAT REQUIRE ONE OR MORE LICENSES TO SERVICE THE EQUIPMENT SPEC...

Страница 2: ...ure reference WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life do not store or use gasoli...

Страница 3: ...or the gas supply fail to shut off turn off the manual gas shutoff valve external to the furnace before turning off the electrical supply CAUTION Sheet metal parts screws clips and similar items inhe...

Страница 4: ...xyde de carbone Si vous devez faire fonctionner ces appareils dans un endroit clos assures vous qu il y ait une ventilation directe provenant de l exterier Cette ventilation est n cessaire pour viter...

Страница 5: ...onditioning Contractors of America AVERTISSEMENT RISQUE D INTOXICATION AU MONOXYDE DE CARBONE Si les tapes d crites ci dessous ne sont pas suivies pour chacun des appareils raccord s au syst me de ven...

Страница 6: ...onsiderations are taken into account before starting installation Assemble all tools hardware and supplies needed to complete the installation Some items may need to be purchased locally WARNING To pr...

Страница 7: ...Precautions Do not stand or walk on the unit Do not drill holes anywhere in panels or in the base frame of the unit except where indicated Unit access panels provide structural support Do not remove a...

Страница 8: ...flue extension kit needs be to installed to prevent flue gas recirculation See table below for the kit selection Model size Kit part number 7 5 8 5 10 T HEFLUE090120 12 5 T HEFLUE150 Flue Extension K...

Страница 9: ...mage Removal is accomplished by extracting the sheet metal retainers and pulling the struts through the base of the unit Refer to rigging label on the unit Your unit may be equipped with a steel shipp...

Страница 10: ...center 29 29 27 30 DFG Weights lbs Data The numbers may slightly vary depending on installed options CAUTION To prevent severe damage to the bottom of the unit do not fork lift unit after wood struts...

Страница 11: ...e is 208V lead on primary of transformer s must be moved from the 230V to the 208V tap Refer to wiring diagram on unit for details Main power wiring should be sized for the minimum circuit ampacity sh...

Страница 12: ...These outlets can also be factory installed Units installed on Roof Tops Main power and low voltage wiring may enter the unit through the condenser end of unit or through the roof curb Install conduit...

Страница 13: ...the gas supplier IMPORTANT NOTE This unit is factory set to operate on natural gas at the altitudes shown on the rating plate WARNING To avoid property damage personal injury or death when either usi...

Страница 14: ...gid metallic pipe and fittings Semirigid metallic tubing and metallic fittings Aluminum alloy tubing must not be used in exterior locations Listed gas appliance connectors used in accordance with the...

Страница 15: ...lators and between second stage regulator and the appliance Pipe size required will depend on length of pipe run and total load of all appliances Tanks and Piping Complete information regarding tank s...

Страница 16: ...ide of the manifold for checking manifold pressure WARNING This unit and its individual shutoff valve must be DISCONNECTED from the gas supply system during any pressure testing of that system at test...

Страница 17: ...following steps should be completed in the building WARNING MOVING MACHINERY HAZARD To prevent possible personal injury or death disconnect power to the unit and padlock in the OFF position before ser...

Страница 18: ...e red wire coming from the induced draft motor It is important to your safety that the unit has been properly grounded during installation Check ground lug connection in main control box for tightness...

Страница 19: ...T4 or T5 to change blower speed during cooling stage 2 operation Do not move wires YL and PU to the same taps Move BROWN BR wire from TB1 T8 to T9 or T10 to change blower speed during heating stage 2...

Страница 20: ...k for gas leaks Since the unit is subject to considerable jarring during shipment it is extremely important that all gas connections and joints be tested for tightness Gas piping downstream from the u...

Страница 21: ...gas supply to all other appliances except the unit manifold pressure to obtain rating it is mandatory that the input be adjusted at the installation site All installations should be made as outlined...

Страница 22: ...rom outlet pressure boss 2 Turn outlet pressure tap screw in to seal pressure port clockwise 7 in lb minimum 3 Turn on electrical power and gas supply to the system 4 Turn on system power and energize...

Страница 23: ...ed MUST be set to give the correct air temperature rise through the unit as marked on the rating plate NORMAL SEQUENCE OF OPERATION Heating NOTE On units with the DDC controls option installed refer t...

Страница 24: ...inals R and G and across R and Y on TB1 terminal block Close the disconnect switch The following operational sequence should be observed 1 Current through primary winding of transformer TRANS1 energiz...

Страница 25: ...f 15 minutes between adjustments to allow time for the TXV and pressures to stabilize 8 With all safety devices closed the system will continue cooling operation until the thermostat is satisfied 9 Di...

Страница 26: ...per heat remove charge and to decrease super heat add charge After superheat is adjusted it is recommended to check unit subcooling at the condenser coil liquid line See Design Superheat and Subcoolin...

Страница 27: ...created by the fuel or combustion air supply can be removed by carefully cleaning the flame sensor with steel wool NOTE After cleaning the microamp signal should be stable and in the range of 4 6 micr...

Страница 28: ...ent Contact a qualified servicer at once if an abnormal flame should develop At least once a year prior to or during the heating season make a visual check of the burner flames NOTE This will involve...

Страница 29: ...s an open pressure switch during the pre purge cycle the induced draft blower only will be energized If the pressure switch opens after ignition has begun the gas valve is deenergized the circulator b...

Страница 30: ...3 9 0 42 0 4 2132 0 601 7 314 8 0 48 0 4 2137 3 590 3 311 2 0 47 0 6 1957 7 663 6 338 8 0 53 0 6 1956 9 652 6 345 5 0 52 0 8 1803 0 707 6 363 5 0 57 0 8 1713 7 726 5 379 4 0 58 0 2 3291 4 683 9 652 8...

Страница 31: ...0 6 1918 8 659 8 327 2 0 51 3 05 4 08 0 6 1916 9 648 9 335 2 0 50 3 05 4 08 0 8 1761 7 704 1 351 6 0 55 3 05 4 08 0 8 1668 1 724 0 368 8 0 56 3 05 4 08 1 1557 5 765 2 383 3 0 59 3 05 4 08 1 1 2 1 2 1...

Страница 32: ...6 2365 8 704 4 469 2 0 75 0 6 2369 3 693 0 463 8 0 74 0 8 2235 2 745 3 498 5 0 79 0 8 2183 6 754 8 500 0 0 80 1 2065 5 800 4 536 8 0 85 1 1989 9 815 8 531 6 0 87 1 2 1882 3 851 2 558 9 0 90 1 2 1834...

Страница 33: ...8 393 3 0 63 0 2 2660 0 570 3 371 8 0 59 0 4 2425 6 646 0 416 5 0 67 0 4 2497 6 626 2 405 8 0 65 0 6 2215 3 714 1 453 4 0 74 0 6 2339 6 682 6 438 6 0 71 0 8 2027 6 772 9 492 1 0 80 0 8 2140 5 748 8 47...

Страница 34: ...2 482 2 0 79 0 8 2181 7 784 2 538 1 0 89 0 8 2300 8 757 9 523 1 0 86 1 2029 0 831 2 563 4 0 94 1 2115 9 812 8 560 5 0 92 1 2 1871 1 875 6 593 9 0 99 1 2 1967 8 865 5 589 0 0 98 1 4 1673 6 932 3 629 2...

Страница 35: ...0 0 94 0 6 2727 3 765 2 627 1 1 05 0 6 2845 8 732 7 609 9 1 00 0 8 2577 4 815 3 672 2 1 12 0 8 2710 9 783 6 653 8 1 07 1 2443 1 859 6 700 6 1 18 1 2554 1 833 6 696 4 1 14 1 2 2304 9 899 9 734 3 1 23 1...

Страница 36: ...856 8 1260 7 0 81 0 8 2931 1 812 1 1196 2 0 77 0 2 3735 1 821 6 1564 9 1 63 0 2 3882 5 754 3 1450 6 1 50 0 4 3659 0 851 3 1631 5 1 69 0 4 3780 8 790 7 1520 1 1 57 0 6 3568 1 892 2 1697 1 1 77 0 6 367...

Страница 37: ...9 7 1265 7 1 25 0 6 3263 5 850 0 1419 0 1 42 0 6 3362 5 796 6 1336 4 1 33 0 8 3132 0 889 5 1483 0 1 49 0 8 3239 2 838 6 1403 3 1 40 1 3008 1 929 0 1539 5 1 55 1 3123 1 883 0 1467 6 1 48 1 2 2838 5 971...

Страница 38: ...39 0 2 3689 1 724 8 1282 9 1 28 0 4 3467 3 819 9 1446 3 1 45 0 4 3583 4 763 6 1348 6 1 35 0 6 3371 2 864 3 1509 7 1 52 0 6 3473 7 809 0 1421 6 1 43 0 8 3242 3 902 4 1575 1 1 59 0 8 3352 1 849 5 1489 2...

Страница 39: ...590 3 311 2 0 47 0 6 1957 0 663 4 337 9 0 53 0 6 1956 2 652 6 345 5 0 52 0 8 1802 4 707 5 362 6 0 57 0 8 1713 2 726 5 379 4 0 58 0 2 3652 3 738 1 828 1 1 37 0 2 3664 9 724 5 794 9 1 35 0 4 3518 0 779...

Страница 40: ...8 9 335 2 0 50 0 8 1761 2 704 1 351 0 0 54 0 8 1 1 1 2 1 2 1 4 1 4 0 2 2579 9 578 8 369 8 0 56 0 2 2579 9 567 7 369 8 0 55 0 4 2414 9 636 5 404 8 0 62 0 4 2424 1 625 0 393 6 0 61 0 6 2256 1 693 0 430...

Страница 41: ...7 0 6 2363 6 703 8 465 8 0 73 0 6 2369 3 693 0 463 8 0 72 0 8 2233 8 744 6 494 9 0 78 0 8 2183 6 754 8 500 0 0 79 1 2064 2 799 8 533 5 0 84 1 1989 9 815 8 531 6 0 85 1 2 1881 0 850 5 555 5 0 89 1 2 18...

Страница 42: ...0 4 2497 6 626 2 405 8 0 65 0 6 2215 3 714 1 453 4 0 74 0 6 2339 6 682 6 438 6 0 71 0 8 2027 6 772 9 492 1 0 80 0 8 2140 5 748 8 478 2 0 78 0 2 3617 6 772 3 875 2 1 51 0 2 3761 2 730 0 838 4 1 43 0 4...

Страница 43: ...0 87 0 8 2300 8 757 9 523 1 0 84 1 2029 0 831 2 563 4 0 93 1 2115 9 812 8 560 5 0 91 1 2 1871 1 875 6 593 9 0 98 1 2 1967 8 865 5 589 0 0 96 1 4 0 00 1 4 1729 3 958 1 641 4 1 07 0 2 3023 2 680 4 575...

Страница 44: ...1 00 0 8 2577 4 815 3 672 2 1 12 0 8 2710 9 783 6 653 8 1 07 1 2443 1 859 6 700 6 1 18 1 2554 1 833 6 696 4 1 14 1 2 2304 9 899 9 734 3 1 23 1 2 2414 1 881 8 728 9 1 21 1 4 2107 5 954 7 769 8 1 31 1...

Страница 45: ...0 8 2931 1 812 1 1196 2 0 77 0 2 3735 1 821 6 1564 9 1 63 0 2 3882 5 754 3 1450 6 1 50 0 4 3659 0 851 3 1631 5 1 69 0 4 3780 8 790 7 1520 1 1 57 0 6 3568 1 892 2 1697 1 1 77 0 6 3676 0 833 8 1597 8 1...

Страница 46: ...9 7 1265 7 1 25 0 6 3263 5 850 0 1419 0 1 42 0 6 3362 5 796 6 1336 4 1 33 0 8 3132 0 889 5 1483 0 1 49 0 8 3239 2 838 6 1403 3 1 40 1 3008 1 929 0 1539 5 1 55 1 3123 1 883 0 1467 6 1 48 1 2 2838 5 971...

Страница 47: ...1 724 8 1282 9 1 28 0 4 3467 3 819 9 1446 3 1 45 0 4 3583 4 763 6 1348 6 1 35 0 6 3371 2 864 3 1509 7 1 52 0 6 3473 7 809 0 1421 6 1 43 0 8 3242 3 902 4 1575 1 1 59 0 8 3352 1 849 5 1489 2 1 50 1 3122...

Страница 48: ...5 750 9 1692 9 1 85 0 4 4117 5 827 9 1195 4 2 04 0 4 4266 5 789 2 1779 3 1 94 0 6 4003 0 867 5 1244 8 2 13 0 6 4164 7 827 4 1860 0 2 04 0 8 3861 3 910 4 1295 3 2 24 0 8 4033 6 867 9 1944 5 2 13 0 2 4...

Страница 49: ...2199 8 789 1 848 9 0 82 0 8 2273 4 744 7 813 8 0 77 1 2017 1 848 1 912 6 0 88 1 2165 5 803 9 874 3 0 84 1 2 1 2 1 4 1 4 0 2 3145 9 675 7 963 3 0 89 0 2 3276 4 619 8 888 2 0 82 0 4 2995 9 729 2 1026 0...

Страница 50: ...2 687 4 753 4 0 71 0 8 2199 8 789 1 848 9 0 82 0 8 2273 4 744 7 813 8 0 77 1 2017 1 848 1 912 6 0 88 1 2165 5 803 9 874 3 0 84 1 2 1 2 1 4 1 4 1 6 1 6 1 8 1 8 0 2 3145 9 675 7 963 3 0 89 0 2 3276 4 61...

Страница 51: ...0 1011 2 1 00 0 4 3311 8 658 6 867 9 0 92 0 6 3071 9 763 4 1065 9 1 06 0 6 3193 2 709 4 927 5 0 99 0 8 2837 2 825 0 1130 8 1 15 0 8 2995 6 783 9 1011 8 1 09 0 2 4183 5 802 7 1644 1 1 74 0 2 4358 6 70...

Страница 52: ...161 0 1 18 1 2754 6 823 3 1032 1 1 11 1 2 2311 4 929 5 1225 9 1 25 1 2 2426 7 914 8 1144 7 1 23 1 4 2121 0 974 2 1281 8 1 31 1 4 2289 3 958 1 1197 2 1 29 0 2 3756 2 741 8 1270 8 1 31 0 2 3910 4 656 9...

Страница 53: ...5 827 5 1363 4 1 33 1 3193 0 936 2 1649 5 1 50 1 3048 7 883 5 1445 3 1 42 1 2 3049 6 972 9 1714 7 1 56 1 2 2846 6 935 1 1524 8 1 50 1 4 2860 1 1020 1 1784 8 1 64 1 4 2633 4 990 8 1612 1 1 59 1 6 2698...

Страница 54: ...7 6 1 36 0 4 3535 7 826 7 941 0 1 61 0 4 3782 2 736 8 861 3 1 44 0 6 3420 2 869 0 990 6 1 69 0 6 3653 8 786 5 917 1 1 53 0 8 3242 3 920 6 1047 3 1 79 0 8 3439 3 853 8 972 7 1 66 0 2 4193 3 895 3 1393...

Страница 55: ...07 3 1 94 0 8 3811 3 887 4 1230 8 1 81 1 3419 1 997 1 1371 1 2 03 1 3622 0 941 8 1287 0 1 92 1 2 3235 5 1046 4 1432 8 2 13 1 2 3511 9 971 8 1329 8 1 98 1 4 3088 5 1082 6 1478 9 2 21 1 4 3277 3 1034 7...

Страница 56: ...1 59 0 6 3600 6 816 9 1007 9 1 48 0 8 3259 7 919 1 1122 9 1 66 0 8 3465 0 861 2 1060 8 1 56 1 3091 1 964 7 1184 0 1 74 1 3266 0 917 3 1111 7 1 66 1 2 2893 8 1015 7 1241 8 1 84 1 2 3143 8 952 7 1155 2...

Страница 57: ...1 6 249 8 0 36 0 4 1967 2 566 3 239 8 0 34 0 6 1556 2 658 1 271 5 0 40 0 6 1645 3 656 4 272 7 0 40 0 8 0 8 1464 3 707 0 272 2 0 43 0 2 4637 0 860 2 1378 5 2 30 0 2 4766 7 802 3 1302 9 2 14 0 4 4541 8...

Страница 58: ...3026 8 670 8 579 3 0 83 0 6 2764 6 762 2 649 5 0 95 0 6 2763 3 744 9 629 9 0 93 0 8 2611 1 805 7 684 9 1 00 0 8 2614 1 795 5 676 6 0 99 1 1 1 2 1 2 1 4 1 4 0 2 3751 2 721 7 824 1 1 18 0 2 3764 8 687 2...

Страница 59: ...6 1 8 1 8 0 2 2652 3 564 3 348 5 0 51 0 2 2598 1 536 4 330 1 0 49 0 4 2393 4 641 4 387 9 0 58 0 4 2431 1 608 7 372 1 0 55 0 6 2136 2 710 3 430 3 0 65 0 6 2099 4 700 7 427 0 0 64 0 8 1972 3 756 4 463...

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Страница 61: ...7 1 04 0 4 3423 6 777 8 819 9 1 21 0 4 3584 6 722 3 771 6 1 12 0 6 3248 9 825 1 869 8 1 28 0 6 3426 4 775 7 820 2 1 20 0 8 3093 3 864 8 904 3 1 34 0 8 3271 0 829 3 873 0 1 29 1 2897 7 910 5 954 8 1 41...

Страница 62: ...713 8 738 5 1 07 0 6 3165 0 816 7 832 3 1 23 0 6 3340 7 768 8 786 7 1 15 0 8 3008 5 856 6 866 4 1 29 0 8 3180 8 823 3 838 8 1 24 1 2811 8 902 5 915 4 1 35 1 3037 8 867 7 879 0 1 30 1 2 2651 5 943 6 9...

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Страница 66: ...3 5 1 7 20 8 25 5 2 0 33 0 67 Direct Drive High Static 3 5 DFG0907W 575 3 60 2 4 4 33 4 DFG0907L 575 3 60 2 4 4 33 2 0 33 0 67 Direct Drive Medium Static 2 4 4 2 0 33 0 67 Direct Drive Standard Static...

Страница 67: ...25 3 5 1 7 24 6 30 5 DFG1027W 575 3 60 2 6 41 2 0 33 0 67 Direct Drive High Static 3 5 5 2 0 33 0 67 Direct Drive Medium Static 3 5 DFG1027L 575 3 60 2 6 41 7 2 DFG1027D 575 3 60 2 6 41 2 0 33 0 67 D...

Страница 68: ...5 1 7 26 4 30 7 2 2 0 33 0 67 Direct Drive High Static 5 DFG1207W 575 3 60 2 5 8 38 9 5 DFG1207L 575 3 60 2 5 8 38 9 2 0 33 0 67 Direct Drive Medium Static 5 7 2 2 0 33 0 67 Direct Drive Standard Stat...

Страница 69: ...1 7 27 1 30 3 5 1 7 30 6 35 7 2 DFG1507W 575 3 60 2 7 4 50 2 0 5 1 Direct Drive High Static 5 7 2 2 0 5 1 Direct Drive Medium Static 5 DFG1507L 575 3 60 2 7 4 50 10 6 DFG1507D 575 3 60 2 7 4 50 2 0 5...

Страница 70: ...cal Discharge Top View of Unit NOTE For horizontal discharge remove supply and return duct cover panels from the end of the unit Save all washered screws According to the model size remove 6 or 8 fact...

Страница 71: ...OMMENDED MIN MAX AIRFLOW RANGE UNIT HIGH FIRE RATE BTU HR HEATING MINIMUM SCFM COOLING MINIMUM SCFM MAXIMUM SCFM DFG090 210 000 2250 2360 3690 DFG102 210 000 2550 2680 4230 DFG120 210 000 3000 3150 48...

Страница 72: ...Y1 Y2 O DH T1 T2 T3 T4 T5 TB1 PLF1 BM BL GY GR YL PU WH BR BL BL BR WH PU YL GY YL WH GR RD RD RD BL 9 1 2 4 5 3 6 7 8 ES PLF PLM 4 1 2 3 4 1 2 3 RD PK RD RD PU PU 8 GR BL BL BL WH 7 9 1 2 7 4 3 6 5...

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Страница 76: ...kincomfort com PRODUCT REGISTRATION Thank you for your recent purchase Though not required to get the protection of the standard warranty registering your product is a relatively short process and ent...

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