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17

NOTE: 

Trap should be deep enough to offset maximum

unit static difference.  A minimum 4” trap is recommended.

Drain Plug

Roof Curb

See NOTE

Base Rail

Open Vent

2” Min

drain connection 

Figure 12

Install condensate drain trap as shown. Use 3/4" drain line 

and fittings or larger. Do not operate without trap. 

Horizontal Drain 

Drainage of condensate directly onto the roof may be 

acceptable; refer to local code. It is recommended that a 

small drip pad of either stone, mortar, wood or metal be 

provided to prevent any possible damage to the roof. 

Vertical Drain

To use the bottom drain connection, remove the drain plug 

from the bottom connection and install it in the horizontal 

connection.

NOTE: All threaded connections use pipe sealer.

Cleaning

Due to the fact that the drain pans in any air conditioning 

unit will have some moisture in them, algae and fungus 

will grow due to airborne bacteria and spores. Periodic 

cleaning is necessary to prevent the build-up from plugging 

the drain.

To remove the drain pan for cleaning, remove the drain pan 

cover first (located in horizontal drain pans) then the drain 

pan could be slid out.

STARTUP, ADJUSTMENTS, AND CHECKS

WARNING

HIGH VOLTAGE!

To avoid personal injury or death due 

to electrical shock, bond the frame 

of this unit to the building electrical 

ground by use of the grounding 

terminal provided or other 

acceptable means. Disconnect all 

power before servicing or installing 

this unit.

Pre-Startup Instructions - General 

CAUTION

To prevent property damage or personal injury, 

do not start the unit until all necessary pre-

checks and tests have been performed.

Prior to the beginning of Startup, Adjustments, and Checks 

procedures, the following steps should be completed in the 

building.

WARNING

MOVING MACHINERY HAZARD!

To prevent possible personal injury or death, 

disconnect power to the unit and padlock in the 

“OFF” position before servicing fans.

This unit is equipped with an electronic ignition device to 

automatically light the main burners. It also has a power 

vent blower to exhaust combustion products.

On new installations, or if a major component has been 

replaced, the operation of the unit must be checked.

Check unit operation as outlined in the following 

instructions. If any sparking, odors, or unusual sounds 

are encountered, shut off electrical power and recheck for 

wiring errors, or obstructions in or near the blower motors. 

Duct covers must be removed for horizonal installs.

The Startup, Adjustments, and Checks procedure provides 

a step-by-step sequence which, if followed, will assure the 

proper startup of the equipment in the minimum amount of 

time. Air balancing of duct system is not considered part 

of this procedure. However, it is an important phase of any 

air conditioning system startup and should be performed 

upon completion of the Startup, Adjustments, and Checks 

procedure. The Startup, Adjustments, and Checks 

procedure at outside ambients below 55°F should be 

limited to a readiness check of the refrigeration system with 

the required final check and calibration left to be completed 

when the outside ambient rises above 55°F.

Temporary Heating Or Cooling

If the unit is to be used for temporary heating or cooling, 

a “Startup, Adjustments, and Checks" must first be 

performed in accordance with this manual. Damage or 

repairs due to failure to comply with these requirements 

are not covered under the warranty. 

After 

the machines 

are used for temporary heating or cooling, inspect the coils, 

fans, and motors for unacceptable levels of construction 

dust and dirt and install new filters.

Содержание DFG Series

Страница 1: ...DURES IF YOU SERVICE THIS UNIT YOU ASSUME RESPONSIBILITY FOR ANY INJURY OR PROPERTY DAMAGE WHICH MAY RESULT IN ADDITION IN JURISDICTIONS THAT REQUIRE ONE OR MORE LICENSES TO SERVICE THE EQUIPMENT SPEC...

Страница 2: ...ure reference WARNING If the information in these instructions is not followed exactly a fire or explosion may result causing property damage personal injury or loss of life do not store or use gasoli...

Страница 3: ...or the gas supply fail to shut off turn off the manual gas shutoff valve external to the furnace before turning off the electrical supply CAUTION Sheet metal parts screws clips and similar items inhe...

Страница 4: ...xyde de carbone Si vous devez faire fonctionner ces appareils dans un endroit clos assures vous qu il y ait une ventilation directe provenant de l exterier Cette ventilation est n cessaire pour viter...

Страница 5: ...onditioning Contractors of America AVERTISSEMENT RISQUE D INTOXICATION AU MONOXYDE DE CARBONE Si les tapes d crites ci dessous ne sont pas suivies pour chacun des appareils raccord s au syst me de ven...

Страница 6: ...onsiderations are taken into account before starting installation Assemble all tools hardware and supplies needed to complete the installation Some items may need to be purchased locally WARNING To pr...

Страница 7: ...Precautions Do not stand or walk on the unit Do not drill holes anywhere in panels or in the base frame of the unit except where indicated Unit access panels provide structural support Do not remove a...

Страница 8: ...flue extension kit needs be to installed to prevent flue gas recirculation See table below for the kit selection Model size Kit part number 7 5 8 5 10 T HEFLUE090120 12 5 T HEFLUE150 Flue Extension K...

Страница 9: ...mage Removal is accomplished by extracting the sheet metal retainers and pulling the struts through the base of the unit Refer to rigging label on the unit Your unit may be equipped with a steel shipp...

Страница 10: ...center 29 29 27 30 DFG Weights lbs Data The numbers may slightly vary depending on installed options CAUTION To prevent severe damage to the bottom of the unit do not fork lift unit after wood struts...

Страница 11: ...e is 208V lead on primary of transformer s must be moved from the 230V to the 208V tap Refer to wiring diagram on unit for details Main power wiring should be sized for the minimum circuit ampacity sh...

Страница 12: ...These outlets can also be factory installed Units installed on Roof Tops Main power and low voltage wiring may enter the unit through the condenser end of unit or through the roof curb Install conduit...

Страница 13: ...the gas supplier IMPORTANT NOTE This unit is factory set to operate on natural gas at the altitudes shown on the rating plate WARNING To avoid property damage personal injury or death when either usi...

Страница 14: ...gid metallic pipe and fittings Semirigid metallic tubing and metallic fittings Aluminum alloy tubing must not be used in exterior locations Listed gas appliance connectors used in accordance with the...

Страница 15: ...lators and between second stage regulator and the appliance Pipe size required will depend on length of pipe run and total load of all appliances Tanks and Piping Complete information regarding tank s...

Страница 16: ...ide of the manifold for checking manifold pressure WARNING This unit and its individual shutoff valve must be DISCONNECTED from the gas supply system during any pressure testing of that system at test...

Страница 17: ...following steps should be completed in the building WARNING MOVING MACHINERY HAZARD To prevent possible personal injury or death disconnect power to the unit and padlock in the OFF position before ser...

Страница 18: ...e red wire coming from the induced draft motor It is important to your safety that the unit has been properly grounded during installation Check ground lug connection in main control box for tightness...

Страница 19: ...T4 or T5 to change blower speed during cooling stage 2 operation Do not move wires YL and PU to the same taps Move BROWN BR wire from TB1 T8 to T9 or T10 to change blower speed during heating stage 2...

Страница 20: ...k for gas leaks Since the unit is subject to considerable jarring during shipment it is extremely important that all gas connections and joints be tested for tightness Gas piping downstream from the u...

Страница 21: ...gas supply to all other appliances except the unit manifold pressure to obtain rating it is mandatory that the input be adjusted at the installation site All installations should be made as outlined...

Страница 22: ...rom outlet pressure boss 2 Turn outlet pressure tap screw in to seal pressure port clockwise 7 in lb minimum 3 Turn on electrical power and gas supply to the system 4 Turn on system power and energize...

Страница 23: ...ed MUST be set to give the correct air temperature rise through the unit as marked on the rating plate NORMAL SEQUENCE OF OPERATION Heating NOTE On units with the DDC controls option installed refer t...

Страница 24: ...inals R and G and across R and Y on TB1 terminal block Close the disconnect switch The following operational sequence should be observed 1 Current through primary winding of transformer TRANS1 energiz...

Страница 25: ...f 15 minutes between adjustments to allow time for the TXV and pressures to stabilize 8 With all safety devices closed the system will continue cooling operation until the thermostat is satisfied 9 Di...

Страница 26: ...per heat remove charge and to decrease super heat add charge After superheat is adjusted it is recommended to check unit subcooling at the condenser coil liquid line See Design Superheat and Subcoolin...

Страница 27: ...created by the fuel or combustion air supply can be removed by carefully cleaning the flame sensor with steel wool NOTE After cleaning the microamp signal should be stable and in the range of 4 6 micr...

Страница 28: ...ent Contact a qualified servicer at once if an abnormal flame should develop At least once a year prior to or during the heating season make a visual check of the burner flames NOTE This will involve...

Страница 29: ...s an open pressure switch during the pre purge cycle the induced draft blower only will be energized If the pressure switch opens after ignition has begun the gas valve is deenergized the circulator b...

Страница 30: ...3 9 0 42 0 4 2132 0 601 7 314 8 0 48 0 4 2137 3 590 3 311 2 0 47 0 6 1957 7 663 6 338 8 0 53 0 6 1956 9 652 6 345 5 0 52 0 8 1803 0 707 6 363 5 0 57 0 8 1713 7 726 5 379 4 0 58 0 2 3291 4 683 9 652 8...

Страница 31: ...0 6 1918 8 659 8 327 2 0 51 3 05 4 08 0 6 1916 9 648 9 335 2 0 50 3 05 4 08 0 8 1761 7 704 1 351 6 0 55 3 05 4 08 0 8 1668 1 724 0 368 8 0 56 3 05 4 08 1 1557 5 765 2 383 3 0 59 3 05 4 08 1 1 2 1 2 1...

Страница 32: ...6 2365 8 704 4 469 2 0 75 0 6 2369 3 693 0 463 8 0 74 0 8 2235 2 745 3 498 5 0 79 0 8 2183 6 754 8 500 0 0 80 1 2065 5 800 4 536 8 0 85 1 1989 9 815 8 531 6 0 87 1 2 1882 3 851 2 558 9 0 90 1 2 1834...

Страница 33: ...8 393 3 0 63 0 2 2660 0 570 3 371 8 0 59 0 4 2425 6 646 0 416 5 0 67 0 4 2497 6 626 2 405 8 0 65 0 6 2215 3 714 1 453 4 0 74 0 6 2339 6 682 6 438 6 0 71 0 8 2027 6 772 9 492 1 0 80 0 8 2140 5 748 8 47...

Страница 34: ...2 482 2 0 79 0 8 2181 7 784 2 538 1 0 89 0 8 2300 8 757 9 523 1 0 86 1 2029 0 831 2 563 4 0 94 1 2115 9 812 8 560 5 0 92 1 2 1871 1 875 6 593 9 0 99 1 2 1967 8 865 5 589 0 0 98 1 4 1673 6 932 3 629 2...

Страница 35: ...0 0 94 0 6 2727 3 765 2 627 1 1 05 0 6 2845 8 732 7 609 9 1 00 0 8 2577 4 815 3 672 2 1 12 0 8 2710 9 783 6 653 8 1 07 1 2443 1 859 6 700 6 1 18 1 2554 1 833 6 696 4 1 14 1 2 2304 9 899 9 734 3 1 23 1...

Страница 36: ...856 8 1260 7 0 81 0 8 2931 1 812 1 1196 2 0 77 0 2 3735 1 821 6 1564 9 1 63 0 2 3882 5 754 3 1450 6 1 50 0 4 3659 0 851 3 1631 5 1 69 0 4 3780 8 790 7 1520 1 1 57 0 6 3568 1 892 2 1697 1 1 77 0 6 367...

Страница 37: ...9 7 1265 7 1 25 0 6 3263 5 850 0 1419 0 1 42 0 6 3362 5 796 6 1336 4 1 33 0 8 3132 0 889 5 1483 0 1 49 0 8 3239 2 838 6 1403 3 1 40 1 3008 1 929 0 1539 5 1 55 1 3123 1 883 0 1467 6 1 48 1 2 2838 5 971...

Страница 38: ...39 0 2 3689 1 724 8 1282 9 1 28 0 4 3467 3 819 9 1446 3 1 45 0 4 3583 4 763 6 1348 6 1 35 0 6 3371 2 864 3 1509 7 1 52 0 6 3473 7 809 0 1421 6 1 43 0 8 3242 3 902 4 1575 1 1 59 0 8 3352 1 849 5 1489 2...

Страница 39: ...590 3 311 2 0 47 0 6 1957 0 663 4 337 9 0 53 0 6 1956 2 652 6 345 5 0 52 0 8 1802 4 707 5 362 6 0 57 0 8 1713 2 726 5 379 4 0 58 0 2 3652 3 738 1 828 1 1 37 0 2 3664 9 724 5 794 9 1 35 0 4 3518 0 779...

Страница 40: ...8 9 335 2 0 50 0 8 1761 2 704 1 351 0 0 54 0 8 1 1 1 2 1 2 1 4 1 4 0 2 2579 9 578 8 369 8 0 56 0 2 2579 9 567 7 369 8 0 55 0 4 2414 9 636 5 404 8 0 62 0 4 2424 1 625 0 393 6 0 61 0 6 2256 1 693 0 430...

Страница 41: ...7 0 6 2363 6 703 8 465 8 0 73 0 6 2369 3 693 0 463 8 0 72 0 8 2233 8 744 6 494 9 0 78 0 8 2183 6 754 8 500 0 0 79 1 2064 2 799 8 533 5 0 84 1 1989 9 815 8 531 6 0 85 1 2 1881 0 850 5 555 5 0 89 1 2 18...

Страница 42: ...0 4 2497 6 626 2 405 8 0 65 0 6 2215 3 714 1 453 4 0 74 0 6 2339 6 682 6 438 6 0 71 0 8 2027 6 772 9 492 1 0 80 0 8 2140 5 748 8 478 2 0 78 0 2 3617 6 772 3 875 2 1 51 0 2 3761 2 730 0 838 4 1 43 0 4...

Страница 43: ...0 87 0 8 2300 8 757 9 523 1 0 84 1 2029 0 831 2 563 4 0 93 1 2115 9 812 8 560 5 0 91 1 2 1871 1 875 6 593 9 0 98 1 2 1967 8 865 5 589 0 0 96 1 4 0 00 1 4 1729 3 958 1 641 4 1 07 0 2 3023 2 680 4 575...

Страница 44: ...1 00 0 8 2577 4 815 3 672 2 1 12 0 8 2710 9 783 6 653 8 1 07 1 2443 1 859 6 700 6 1 18 1 2554 1 833 6 696 4 1 14 1 2 2304 9 899 9 734 3 1 23 1 2 2414 1 881 8 728 9 1 21 1 4 2107 5 954 7 769 8 1 31 1...

Страница 45: ...0 8 2931 1 812 1 1196 2 0 77 0 2 3735 1 821 6 1564 9 1 63 0 2 3882 5 754 3 1450 6 1 50 0 4 3659 0 851 3 1631 5 1 69 0 4 3780 8 790 7 1520 1 1 57 0 6 3568 1 892 2 1697 1 1 77 0 6 3676 0 833 8 1597 8 1...

Страница 46: ...9 7 1265 7 1 25 0 6 3263 5 850 0 1419 0 1 42 0 6 3362 5 796 6 1336 4 1 33 0 8 3132 0 889 5 1483 0 1 49 0 8 3239 2 838 6 1403 3 1 40 1 3008 1 929 0 1539 5 1 55 1 3123 1 883 0 1467 6 1 48 1 2 2838 5 971...

Страница 47: ...1 724 8 1282 9 1 28 0 4 3467 3 819 9 1446 3 1 45 0 4 3583 4 763 6 1348 6 1 35 0 6 3371 2 864 3 1509 7 1 52 0 6 3473 7 809 0 1421 6 1 43 0 8 3242 3 902 4 1575 1 1 59 0 8 3352 1 849 5 1489 2 1 50 1 3122...

Страница 48: ...5 750 9 1692 9 1 85 0 4 4117 5 827 9 1195 4 2 04 0 4 4266 5 789 2 1779 3 1 94 0 6 4003 0 867 5 1244 8 2 13 0 6 4164 7 827 4 1860 0 2 04 0 8 3861 3 910 4 1295 3 2 24 0 8 4033 6 867 9 1944 5 2 13 0 2 4...

Страница 49: ...2199 8 789 1 848 9 0 82 0 8 2273 4 744 7 813 8 0 77 1 2017 1 848 1 912 6 0 88 1 2165 5 803 9 874 3 0 84 1 2 1 2 1 4 1 4 0 2 3145 9 675 7 963 3 0 89 0 2 3276 4 619 8 888 2 0 82 0 4 2995 9 729 2 1026 0...

Страница 50: ...2 687 4 753 4 0 71 0 8 2199 8 789 1 848 9 0 82 0 8 2273 4 744 7 813 8 0 77 1 2017 1 848 1 912 6 0 88 1 2165 5 803 9 874 3 0 84 1 2 1 2 1 4 1 4 1 6 1 6 1 8 1 8 0 2 3145 9 675 7 963 3 0 89 0 2 3276 4 61...

Страница 51: ...0 1011 2 1 00 0 4 3311 8 658 6 867 9 0 92 0 6 3071 9 763 4 1065 9 1 06 0 6 3193 2 709 4 927 5 0 99 0 8 2837 2 825 0 1130 8 1 15 0 8 2995 6 783 9 1011 8 1 09 0 2 4183 5 802 7 1644 1 1 74 0 2 4358 6 70...

Страница 52: ...161 0 1 18 1 2754 6 823 3 1032 1 1 11 1 2 2311 4 929 5 1225 9 1 25 1 2 2426 7 914 8 1144 7 1 23 1 4 2121 0 974 2 1281 8 1 31 1 4 2289 3 958 1 1197 2 1 29 0 2 3756 2 741 8 1270 8 1 31 0 2 3910 4 656 9...

Страница 53: ...5 827 5 1363 4 1 33 1 3193 0 936 2 1649 5 1 50 1 3048 7 883 5 1445 3 1 42 1 2 3049 6 972 9 1714 7 1 56 1 2 2846 6 935 1 1524 8 1 50 1 4 2860 1 1020 1 1784 8 1 64 1 4 2633 4 990 8 1612 1 1 59 1 6 2698...

Страница 54: ...7 6 1 36 0 4 3535 7 826 7 941 0 1 61 0 4 3782 2 736 8 861 3 1 44 0 6 3420 2 869 0 990 6 1 69 0 6 3653 8 786 5 917 1 1 53 0 8 3242 3 920 6 1047 3 1 79 0 8 3439 3 853 8 972 7 1 66 0 2 4193 3 895 3 1393...

Страница 55: ...07 3 1 94 0 8 3811 3 887 4 1230 8 1 81 1 3419 1 997 1 1371 1 2 03 1 3622 0 941 8 1287 0 1 92 1 2 3235 5 1046 4 1432 8 2 13 1 2 3511 9 971 8 1329 8 1 98 1 4 3088 5 1082 6 1478 9 2 21 1 4 3277 3 1034 7...

Страница 56: ...1 59 0 6 3600 6 816 9 1007 9 1 48 0 8 3259 7 919 1 1122 9 1 66 0 8 3465 0 861 2 1060 8 1 56 1 3091 1 964 7 1184 0 1 74 1 3266 0 917 3 1111 7 1 66 1 2 2893 8 1015 7 1241 8 1 84 1 2 3143 8 952 7 1155 2...

Страница 57: ...1 6 249 8 0 36 0 4 1967 2 566 3 239 8 0 34 0 6 1556 2 658 1 271 5 0 40 0 6 1645 3 656 4 272 7 0 40 0 8 0 8 1464 3 707 0 272 2 0 43 0 2 4637 0 860 2 1378 5 2 30 0 2 4766 7 802 3 1302 9 2 14 0 4 4541 8...

Страница 58: ...3026 8 670 8 579 3 0 83 0 6 2764 6 762 2 649 5 0 95 0 6 2763 3 744 9 629 9 0 93 0 8 2611 1 805 7 684 9 1 00 0 8 2614 1 795 5 676 6 0 99 1 1 1 2 1 2 1 4 1 4 0 2 3751 2 721 7 824 1 1 18 0 2 3764 8 687 2...

Страница 59: ...6 1 8 1 8 0 2 2652 3 564 3 348 5 0 51 0 2 2598 1 536 4 330 1 0 49 0 4 2393 4 641 4 387 9 0 58 0 4 2431 1 608 7 372 1 0 55 0 6 2136 2 710 3 430 3 0 65 0 6 2099 4 700 7 427 0 0 64 0 8 1972 3 756 4 463...

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Страница 61: ...7 1 04 0 4 3423 6 777 8 819 9 1 21 0 4 3584 6 722 3 771 6 1 12 0 6 3248 9 825 1 869 8 1 28 0 6 3426 4 775 7 820 2 1 20 0 8 3093 3 864 8 904 3 1 34 0 8 3271 0 829 3 873 0 1 29 1 2897 7 910 5 954 8 1 41...

Страница 62: ...713 8 738 5 1 07 0 6 3165 0 816 7 832 3 1 23 0 6 3340 7 768 8 786 7 1 15 0 8 3008 5 856 6 866 4 1 29 0 8 3180 8 823 3 838 8 1 24 1 2811 8 902 5 915 4 1 35 1 3037 8 867 7 879 0 1 30 1 2 2651 5 943 6 9...

Страница 63: ...00 0 2 4411 7 748 1 1035 5 1 70 0 4 3902 9 908 4 1243 1 2 07 0 4 4325 5 789 8 1085 4 1 80 0 6 3756 1 950 4 1289 0 2 16 0 6 4254 7 827 8 1139 0 1 88 0 8 3576 2 993 1 1335 2 2 26 0 8 4156 7 872 3 1195...

Страница 64: ...4 3995 0 914 7 1294 7 1 91 0 4 4323 0 805 2 1147 6 1 68 0 6 3854 2 951 1 1335 4 1 99 0 6 4199 4 845 9 1195 2 1 77 0 8 3725 9 986 9 1384 0 2 06 0 8 4096 6 888 3 1256 7 1 86 1 3569 8 1025 3 1423 6 2 14...

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Страница 66: ...3 5 1 7 20 8 25 5 2 0 33 0 67 Direct Drive High Static 3 5 DFG0907W 575 3 60 2 4 4 33 4 DFG0907L 575 3 60 2 4 4 33 2 0 33 0 67 Direct Drive Medium Static 2 4 4 2 0 33 0 67 Direct Drive Standard Static...

Страница 67: ...25 3 5 1 7 24 6 30 5 DFG1027W 575 3 60 2 6 41 2 0 33 0 67 Direct Drive High Static 3 5 5 2 0 33 0 67 Direct Drive Medium Static 3 5 DFG1027L 575 3 60 2 6 41 7 2 DFG1027D 575 3 60 2 6 41 2 0 33 0 67 D...

Страница 68: ...5 1 7 26 4 30 7 2 2 0 33 0 67 Direct Drive High Static 5 DFG1207W 575 3 60 2 5 8 38 9 5 DFG1207L 575 3 60 2 5 8 38 9 2 0 33 0 67 Direct Drive Medium Static 5 7 2 2 0 33 0 67 Direct Drive Standard Stat...

Страница 69: ...1 7 27 1 30 3 5 1 7 30 6 35 7 2 DFG1507W 575 3 60 2 7 4 50 2 0 5 1 Direct Drive High Static 5 7 2 2 0 5 1 Direct Drive Medium Static 5 DFG1507L 575 3 60 2 7 4 50 10 6 DFG1507D 575 3 60 2 7 4 50 2 0 5...

Страница 70: ...cal Discharge Top View of Unit NOTE For horizontal discharge remove supply and return duct cover panels from the end of the unit Save all washered screws According to the model size remove 6 or 8 fact...

Страница 71: ...OMMENDED MIN MAX AIRFLOW RANGE UNIT HIGH FIRE RATE BTU HR HEATING MINIMUM SCFM COOLING MINIMUM SCFM MAXIMUM SCFM DFG090 210 000 2250 2360 3690 DFG102 210 000 2550 2680 4230 DFG120 210 000 3000 3150 48...

Страница 72: ...Y1 Y2 O DH T1 T2 T3 T4 T5 TB1 PLF1 BM BL GY GR YL PU WH BR BL BL BR WH PU YL GY YL WH GR RD RD RD BL 9 1 2 4 5 3 6 7 8 ES PLF PLM 4 1 2 3 4 1 2 3 RD PK RD RD PU PU 8 GR BL BL BL WH 7 9 1 2 7 4 3 6 5...

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Страница 76: ...kincomfort com PRODUCT REGISTRATION Thank you for your recent purchase Though not required to get the protection of the standard warranty registering your product is a relatively short process and ent...

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