background image

28

L

ABEL

 

ALL

 

WIRES

 

PRIOR

 

TO

 

DISCONNECTION

 

WHEN

 

SERVICING

 

CONTROLS

. W

IRING

 

ERRORS

 

CAN

 

CAUSE

 

IMPROPER

 

AND

 

DANGEROUS

 

OPERATION

. V

ERIFY

 

PROPER

 

OPERATION

 

AFTER

 

SERVICING

.

CAUTION

W

IRING

 H

ARNESS

The wiring harness is an integral part of this furnace.   Wires
are color coded for identification purposes.  Refer to the
wiring diagram for wire routings.  If any of the original wire
as supplied with the furnace must be replaced, it must be
replaced with wiring material having a temperature rating of at
least 105° C.  Any replacement wiring must be a copper conduc-
tor.

115 V

OLT

 L

INE

 C

ONNECTIONS

Before proceeding with electrical connections, ensure that
the supply voltage, frequency, and phase correspond to that
specified on the unit rating plate.  Power supply to the fur-
nace must be NEC Class 1, and must comply with all appli-
cable codes.  The furnace must be electrically grounded in
accordance with local codes or, in their absence, with the
latest edition of The National Electric Code, ANSI NFPA 70
and/or The Canadian Electric Code CSA C22.1.

Use a separate fused branch electrical circuit containing prop-
erly sized wire, and fuse or circuit breaker.  The fuse or
circuit breaker must be sized in accordance with the maxi-
mum overcurrent protection specified on the unit rating plate.
An electrical disconnect must be provided at the furnace
location.

Connect hot, neutral, and ground wires as shown in the wir-
ing diagram located on the unit’s blower door.  For direct
vent applications, the cabinet opening to the junction box
must be sealed air tight using either an UL approved bushing
such as Heyco Liquid Tight or by applying non-reactive UL
approved sealant to bushing.

Line polarity must be observed when making field connec-
tions.  Line voltage connections can be made through either
the right or left side panel.  The furnace is shipped config-
ured for a right side (left side for counterflows) electrical
connection with the junction box located inside the burner
compartment.  To make electrical connections through the
opposite side of the furnace, the junction box must be relo-
cated to the other side of the burner compartment prior to
making electrical connections.  To relocate the junction box,
follow the steps shown below.

NOTE: 

Wire routing must not interfere with circulator blower

operation, filter removal, or routine maintenance.

J

UNCTION

 B

OX

 R

ELOCATION

E

DGES

 

OF

 

SHEET

 

METAL

 

HOLES

 

MAY

 

BE

 

SHARP

. U

SE

 

GLOVES

 

AS

 

A

 

PRECAUTION

 

WHEN

 

REMOVING

 

HOLE

 

PLUGS

.

WARNING

T

O

 

PREVENT

 

PERSONAL

 

INJURY

 

OR

 

DEATH

 

DUE

 

TO

 

ELECTRIC

 

SHOCK

DISCONNECT

 

ELECTRICAL

 

POWER

 

BEFORE

 

INSTALLING

 

OR

 

SERVICING

 

THIS

 

UNIT

.

WARNING

HIGH VOLTAGE !

T

O

 

AVOID

 

THE

 

RISK

 

OF

 

INJURY

ELECTRICAL

 

SHOCK

 

OR

 

DEATH

THE

 

FURNACE

 

MUST

 

BE

 

ELECTRICALLY

 

GROUNDED

 

IN

 

ACCORDANCE

 

WITH

 

LOCAL

 

CODES

 

OR

 

IN

 

THEIR

 

ABSENCE

WITH

 

THE

 

LATEST

 

EDITION

 

OF

 

THE

 

N

ATIONAL

 E

LECTRIC

 C

ODE

.  US: National Electrical 

Code (NEC) ANSI/NFPA 70-2011.  In CANADA: 
Canadian Electrical Code CSA C22.1.

WARNING

Line voltage connections can be made through either the right
or left side panel.  The furnace is shipped configured for a right
side electrical connection.  To make electrical connections
through the opposite side of the furnace, the junction box must
be relocated to the left side prior to making electrical connec-
tions.  To relocate the junction box, perform the following steps.

1. Remove the burner compartment door.
2. Remove and save the two screws securing the junction

box to the side panel.

3. Relocate junction box and associated plugs and

grommets to opposite side panel.  Secure with screws
removed in step 2.

WARNING

T

O

 

AVOID

 

THE

 

RISK

 

OF

 

INJURY

ELECTRICAL

 

SHOCK

 

OR

 

DEATH

THE

 

FURNACE

 

MUST

 

BE

 

ELECTRICALLY

 

GROUNDED

 

IN

 

ACCORDANCE

 

WITH

 

LOCAL

 

CODES

 

OR

IN

 

THEIR

 

ABSENCE

WITH

 

THE

 

LATEST

 

EDITION

 

OF

 

THE

 

NATIONAL

 E

LECTRICAL

 C

ODE

.

To ensure proper unit grounding, an earth ground wire
must be connected between the furnace ground screw
located inside the furnace junction box and the electrical
service panel. 

NOTE:  

Do not use gas piping as an electrical

ground.  To confirm proper unit grounding, turn off the electri-
cal power and perform the following check.

1. Measure resistance between the neutral (white)

connection and one of the burners.

2. Resistance should measure 10 ohms or less.

This furnace is equipped with a blower door interlock switch which
interrupts unit voltage when the blower door is opened for ser-
vicing.  Do not defeat this switch.

Содержание DC97MC

Страница 1: ...nuing commitment to quality products may mean a change in specifications without notice 2014 2017 5151 San Felipe St Suite 500 Houston TX 77056 www daikincomfort com SAFETY CONSIDERATIONS 3 SHIPPING I...

Страница 2: ...8 STARTUP PROCEDURE ADJUSTMENT 38 HEATING OPERATION WITH CTK01 THERMOSTAT COMMUNICATING 39 HEATING OPERATION WITH CTK02 CTK03 CTK04 THERMOSTAT MODULATING COMMUNICATING 39 CONDENSATE DRAIN TRAP PRIMING...

Страница 3: ...ER OPERATION OR DAMAGE TO EQUIPMENT IF THE FURNACE ENVIRONMENT HAS THE POTENTIAL OF FREEZING THE DRAIN TRAP AND DRAIN LINE MUST BE PROTECTED THE USE OF ACCESSORY DRAIN TRAP HEATERS ELECTRIC HEAT TAPE...

Страница 4: ...da o cerebral permanente muerte Las emisiones de mon xido de carbono pueden circular a trav s del aparato cuando se opera en cualquier modo B10259 216 RISQUE D EMPOISONNEMENT AU MONOXYDE DE CARBONE Le...

Страница 5: ...ly of thermostat kits allow this furnace to be installed as part of a digitally communicating system The ComfortNet system provides advanced airflow configuration enhanced setup features and enhanced...

Страница 6: ...nd venting are verified by a qualified person according to these installation instructions Furnace doors must be in place on the furnace while the furnace is operating in any mode Damage or repairs du...

Страница 7: ...ng the furnace is between 55 F and 100 F when the furnace is heating Provide provisions for venting combustion products outdoors through a proper venting system Special consideration should be given t...

Страница 8: ...w Installation over a combustible floor If installation over a combustible floor becomes necessary use an accessory subbase see Specification Sheet applicable for your model for details Aspecial acces...

Страница 9: ...Code CSA B149 1 15 9 After it has been determined that each appliance con nected to the venting system properly vents when tested as outlined above return doors windows ex haust fans fireplace dampers...

Страница 10: ...dforallapplianceslocatedwithinthespace Rooms communicating directly with the space in which the appliances are installed throughopeningsnotfurnishedwithdoors andthroughcombustionairopen ings sized and...

Страница 11: ...ugh Horizontal Ducts 9 3 3 2 One Permanent Opening Method One permanent openings commencing within 12 in 300 mm of the top of the enclosure shall be provided The appliance shall have clearances of at...

Страница 12: ...main burner ignition and during main burner operation Means shall be provided to pre ventthemainburnerformignitingshouldthelouverfailtoopenduringburner startup and to shut down the main burner if the...

Страница 13: ...tall on top collector box port 3 Locate 24 x 1 4 tube in bag assembly 4 Install one end on front cover pressure switch 5 Route tube to lower port on collector box cover and cut off excess tubing DRAIN...

Страница 14: ...olingthemtothepointwherecondensation takes place Because of the relatively low flue gas temperature and water condensation requirements PVC or ABS pipe is typi cally used as venting and intake pipe ma...

Страница 15: ...be CSA listed Solvent cement for ABS to ABS joints must meet ASTM D2235 and if used in Canada must be CSA listed The solvent cement for the PVC to ABS transition joint must meet ASTM D3138 Fittings mu...

Страница 16: ...pment The combustion air intake termination of a direct vent application should not terminate in an area which is frequentlydustyordirty NOTE In Canada the current edition of CAN CSA B149 1 15 takes p...

Страница 17: ...echanical air supply inlet to building or the combustion air inlet to any other appliance 6 in 15 cm for appliances 10 000 Btuh 3 kW 12 in 30 cm for appliances 10 000 Btuh 3kW and 100 000 Btuh 30 kW 3...

Страница 18: ...rnace blower compartment The com bustion air intake pipe can also be secured directly to the coun terflow unit air intake pipe coupling COMBUSTION AIR INTAKE OPTIONS The RF000142 coupling can be secur...

Страница 19: ...2 secure with clamps 7 Secure flange to cabinet using screws removed in step 1 Figure 12 Floor Use alternate vent combination air locations DOWN VENTING UPFLOW MODEL FURNACES ONLY Basement Crawlspace...

Страница 20: ...NA DM97MC1005CNA DM97MC1205DNA DC97MC0603BNA DC97MC0803BNA DC97MC0804CNA DM97MC0803BNA Direct Vent 2 Pipe and Non Direct Vent 1 Pipe 6 Model Pipe Size Number of Elbows DM97MC0603BNA 1 Maximum allowabl...

Страница 21: ...ions Dual Pipe Center to center 10 min 24 max Vertical separation 0 24 Vent termination from wall 8 min 12 max Combustion air intake from wall 6 max Vent and intake clearance to ground or anticipated...

Страница 22: ...codes The drain line between furnace and drain location must maintain a 1 4 inch per foot downward slope toward the drain Do not trap the drain line in any other location than at the drain trap suppl...

Страница 23: ...e outside of the cabinet barbed end goes in the cabinet through hole in the right side of the cabinet and secure with two field supplied 8 self tapping screws see Figure 22 2 Locate the long drain hos...

Страница 24: ...urnace trap UPFLOW MODEL INSTALLED HORIZONTALLY WITH LEFT SIDE DOWN Minimum 5 1 2 clearance is required for the drain trap beneath the furnace Also see Front Cover Pressure Switch Tube Location on pag...

Страница 25: ...Insert 100 degree elbow in the cut end of hose 5 7 Locate hose 6 Using red clamps connect between the coupling and 100 degree elbow cutting off excess tubing 8 Draining the Collector Box Remove cap fr...

Страница 26: ...may exit the right or left side of the fur nace cabinet left side preferred Trap and factory installed hoses remain as shipped if the drain will exit the left side of the cabinet Draining from the rig...

Страница 27: ...lector box drain port and secure with a silver clamp 5 Insert hose 2 from outside the cabinet in the front drain hole 6 Connect hose 4 hose 2 together using a straight barbed coupling and two gold cla...

Страница 28: ...cated to the other side of the burner compartment prior to making electrical connections To relocate the junction box follow the steps shown below NOTE Wire routing must not interfere with circulator...

Страница 29: ...t or left side panel Thermostat wiring entrance holes are lo cated in the blower compartment The following figure shows connections for a heat cool system This furnace is equipped with a 40 VA transfo...

Страница 30: ...ace Toenablethedehumidifyfunctionontheintegratedcontrolmod ule set the dehumidification ENABLE DIP switch from OFF to ON Oncetheswitchisset thedehumidifyfunctionisenabledduring a combination call for...

Страница 31: ...eded to prevent unit overfiring Natural Gas Minimum 4 5 w c Maximum 10 0 w c Propane Gas Minimum 11 0 w c Maximum 13 0 w c Inlet Gas Supply Pressure A heat pump thermostat with three stages of heat is...

Страница 32: ...ps If old pipe is used be sure it is clean and free of rust scale burrs chips and old pipe joint compound Use pipe joint compound on male threads ONLY Always use pipe joint compound pipe dope that is...

Страница 33: ...s Line Hole Ground Joint Pipe Union Ground Joint Pipe Union NOTE Union may be inside furnace cabinet where allowed by local codes COUNTERFLOW Figure 37 Manual Shut Off Valve upstream from ground joint...

Страница 34: ...CTING WARNING DEVICE IN CASE OF A GAS LEAK SINCE PROPANE GAS IS HEAVIER THAN AIR ANY LEAKING GAS CAN SETTLE IN ANY LOW AREAS OR CONFINED SPACES PROPANE GAS ODORANT MAY FADE MAKING THE GAS UNDETECTABLE...

Страница 35: ...hich can cause excessive temperature rise This can cause limit switch tripping and heat exchanger fail ure To determine total external duct static pressure proceed as follows 1 With clean filters in t...

Страница 36: ...st be provided sized and installed externally by the installer Filters must comply with UL900 or CAN ULCS111 standards Damage or repairs due to the installa tion of the furnace without filters are not...

Страница 37: ...11 5 AM11 5RA AM11 5PP Family Family Family On upflow units guide dimples locate the side return cutout locations Use a straight edge to scribe lines connecting the dimples Cut out the opening on thes...

Страница 38: ...g rate to 35 low fire rate After 2 minutes the furnace control board increases the firing rate to 57 at a rate of 1 per second After 10 total minutes the furnace control board increases the firing rat...

Страница 39: ...ompatible with a CTK01 communicating thermostat When a call for heat is sent the furnace will go through the Light Off Sequence at which time the Heat Current Demand Status will still show 0 After the...

Страница 40: ...rnace gas valve manual control to the ON position 8 Replace the burner compartment door 9 Open the manual gas shutoff valve external to the furnace 10 Turn on the electrical power to the furnace 11 Ad...

Страница 41: ...Turn OFF any unnecessary gas appliances stated in step 3 Gas Line Gas Shutoff Valve Gas Line To Furnace Drip Leg Cap With Fitting Manometer Hose Manometer Open To Atmosphere Measuring Inlet Gas Press...

Страница 42: ...uring the smallest quantity usually the dial that indicates 1 2 cu ft per revolution You will use this number to calculate the quantity of gas in cubic ft if the furnace would consume if it ran steadi...

Страница 43: ...flow being delivered is 1225 CFM The display indicates 12 If the airflow being delivered is 1275 the display indicates 13 1 Determine the tonnage of the cooling system installed withthefurnace Iftheco...

Страница 44: ...Verify CFM by noting the number displayed on the dual 7 segment LED display 6 The multi speed circulator blower also offers several custom ON OFF ramping profiles for cooling These profiles may be use...

Страница 45: ...one another In a traditional system the thermostat sends commands to the indoor and outdoor units via analog 24 VAC signals It is a one way communication path in that the in door and outdoor units ty...

Страница 46: ...Net wiring will consist of four wires between theindoorunitandoutdoorunitandbetweentheindoorunitand thermostat The required wires are a data lines 1 and 2 b thermostat R 24 VAC hot and C 24 VAC common...

Страница 47: ...econds ON ON 1 Stage Stat OFF 2 Stage Stat ON 1 Stage Compressor OFF 2 Stage Compressor ON Disabled OFF Enabled ON Disabled OFF Enabled ON Disabled OFF Enabled ON Disabled OFF Enabled ON Not applicabl...

Страница 48: ...ncluded in CTK01 kit 208 230 VAC 24 VAC 1 2 R C System Wiring using Two Wires between Furnace and AC HP and Four Wires between Furnace and Thermostat 1 2 R C C Y ComfortNet Compatible Furnace Integrat...

Страница 49: ...om most recent to least recent A Maximum of 3 consecutive faults of the same type will be logged Each error is displayed for 2 seconds with a blank screen for 1 second in between When all errors have...

Страница 50: ...or are energized to their appropriate speed Circulator blower is energized on the appropriate cool speed at the level and time determined by the selected ramping profile Electronic air cleaner termina...

Страница 51: ...or 100 DIP switch selectable when using a conventional thermostat Electronic air cleaner terminal is energized The furnace control board HUM dry contacts close Circulator blower runs integrated contr...

Страница 52: ...ls held in a person s hand during grounding will be discharged 3 Service integrated control module or connecting wiring following the discharge process in step 2 Use caution not to recharge your body...

Страница 53: ...n the installation differing filter arrangements can be applied Filters can be installed in either the central return register or a side panel external filter rack upflow only Ame dia air filter or el...

Страница 54: ...r s Manual with the homeowner and discuss proper furnace operation and maintenance Leave literature packet near furnace REPAIR AND REPLACEMENT PARTS When ordering any of the listed functional parts be...

Страница 55: ...stage pressure switch circuit is closed at start of heating cycle PS1 CLOSED E1 Low stage pressure switch contacts sticking Shorts in pressure switch circuit wiring Replace low stage pressure switch...

Страница 56: ...ace o peratio n Integrated co ntro l m o dule LED display pro vides E 5 erro r co de Co mfo rtNet thermo stat displays B attery P o wer E5 Open Fuse No t Displayed No t Displaye d Sho rt in lo w vo lt...

Страница 57: ...t thermostat Call for Service icon illuminated ComfortNet thermostat scrolls Check Furnace message EA Polarity of 1 1 5 volt AC is reversed REVERSED PLTY EA Polarity of 1 1 5 volt AC power to furnace...

Страница 58: ...a set in integrated control module Verify circulator blower motor horse power is the same specified for the specific furnace model Replace if necessary Verify shared data set is correct for the specif...

Страница 59: ...ct Description and Location Requirements Considerations for furnace installation requirements Turn power OFF prior to repair Furnace fails to operate Integrated control module LED display provides b7...

Страница 60: ...MORY CARD DATA dF DEFROST DEMAND E0 LOCKOUT DUE TO EXCESSIVE RETRIES OR RECYCLES E1 LOW STAGE PRESSURE SWITCH STUCK CLOSED AT START OF HEATING CYCLE E2 LOW STAGE PRESSURE SWITCH STUCK OPEN E3 OPEN HIG...

Страница 61: ...ING TO UNIT MUST BE TO UNIT MUST BE PROPERLY POLARIZED EQUIPMENT GND FIELD SPLICE SWITCH TEMP SWITCH PRESSURE PROT DEVICE LOW VOLTAGE FIELD LOW VOLTAGE 24V HI VOLTAGE 115V HI VOLTAGE FIELD INTERNAL TO...

Страница 62: ...e no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS 4 INSPECTION The state or local gas inspector of the side wall horizontally vented gas fueled equipment...

Страница 63: ...63 THIS PAGE LEFT INTENTIONALLY BLANK...

Страница 64: ...NCE DATA LISTED HEREIN ARE SUBJECT TO CHANGE WITHOUT NOTICE Our continuing commitment to quality products may mean a change in specifications without notice 2014 2017 5151 San Felipe St Suite 500 Hous...

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