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serVice fOr cOmBine harVester

dsf75Gt

the battery condition is very impor-

tant for engine start performance es-

pecially in winter.
therefore, make sure to check its

condition daily.

H11O207A

other componentS

no.

part no

deScription QtY

1 c7910-42205 Battery ass’y,

GB80r

no.

part no

deScription QtY

1 f6820-72531 fan belt

2 cf11-0280B

driving belt

3 c1131-61381 reaping belt

4 cf11-0001a

threshing belt 1 3

5 cf13-0035a

threshing belt 2 2

6 cf13-0143a

reaping reverse

belt 1

7 c1131-22651 reaping reverse

belt 2

8 c1131-23111

no. 21 drive belt 1

9 cf13-0027a

Blower belt

10 c1131-26661 rocker drive

belt

11 c1121-21341 reel drive belt

12 c117m-24232 tank drive belt

H11O206A

Belts, hoses and boots, which are

made of rubber, get weakened and

cracked as they age. if these parts

are kept left in this state, they can be

broken off, leading to a serious prob-

lem in the combine harvester. there-

fore, regularly check or replace those

items to prevent the failure.

beltS and rubber partS

CF100(DSF75GT)_콤바인_영문판_02.indd 4

2017-07-03 오후 2:25:47

Содержание DSF75GT

Страница 1: ...ted to give operators information and knowledge as much as possible for proper operation and self diagnosis of the DAEDONG combine harvest er through this manual If information you need is not found i...

Страница 2: ...CF100 DSF75GT _ _ _00 indd 2 2017 07 03 2 25 20...

Страница 3: ...R SPECIFICATIONS STRUCTURE AND OPERATION CHECK BEFORE OPERATION DRIVING COMBINE HARVESTER HARVEST MAINTENANCE LONG TERM STORAGE TROUBLESHOOTING INDEX SECTION TABLE OF CONTENTS 1 2 3 4 5 6 7 8 9 10 11...

Страница 4: ...and operation 1 19 During driving and operation 1 20 Driving on narrow path bumpy road or slope 1 24 Loading and unloading combine har vester to and from transporting vehicle 1 25 After daily work is...

Страница 5: ...brake 4 13 Seat 4 13 Reaping Threshing clutch lever 4 14 Reaping unit lubrication position 4 15 Apply oil 4 15 Apply grease 4 15 Turning unloader Grain tank option 4 16 How to work according to the l...

Страница 6: ...r 7 2 Crop condition 7 2 Field conditions 7 3 Preparation before work with com bine harvester 7 3 Reaping crops on field edges 7 3 Preparation of each part before work 7 4 Cautions during work 7 4 rea...

Страница 7: ...8 12 Opening engine compartment 8 12 Opening threshing unit top cover 8 12 Opening grain tank 8 14 Removing and installing concave 8 15 Removing Installing sieve case 8 16 Attaching and detaching cove...

Страница 8: ...ng transmission case fluid 8 48 Changing oil in oil tank 8 49 Replacing fuse 8 50 Replacing fuel filter and water sepa rator 8 51 Periodic replacement of roller seal 8 52 Checking and replacing pipes...

Страница 9: ...provided with the caution WARNING This indicates that a condition may result in harm serious injury or death to you or other persons if the warning is not heeded Follow the advice provided with the wa...

Страница 10: ...ion Engine stop Turn signal lamp indicator blinking for operation Fuel Coolant temperature Engine oil Battery charge warning Various universal symbols have been used on the instruments and controls of...

Страница 11: ...ections referred in this manual are the directions seen from an operator in the driver s seat Terms for directions Right Turn Clockwise Left Turn Counterclockwise Right Rear Front Left CF100 DSF75GT _...

Страница 12: ...employees understand and implement the system Furthermore we will improve the quality management system continuously to satisfy requirements of ISO9001 2000 KS A9001 and 2001 and observe national and...

Страница 13: ...observing internal standards including requirements of environmental regulations and ISO 14001 1996 We will achieve environmental goals based on policies that contribute to the protection of the envi...

Страница 14: ...loyees understand the prod uct safety and management policies fully and try to exceed the level required by national or international regulations or standards Our chief of service unit has responsibil...

Страница 15: ...sively designs manufactures and sells diesel engines inspect in advance any harmful or hazardous components during the manufacturing process to prevent any accident related to safety We will operate t...

Страница 16: ...rs using this product should read this manual carefully and avoid any overloaded work Overloaded work may reduce the service life of products and emissions combusted incompletely due to overloaded wor...

Страница 17: ...ervicing repairing and cleaning before opera tion 1 12 When starting engine 1 19 During driving and operation 1 19 During driving and operation1 20 Driving on narrow path bumpy road or slope 1 24 Load...

Страница 18: ...luence of alco hol Pregnant woman who is ready to bear Those under 16 Inexperienced operator Those who are fatigued sick or under the influence of medicine others who are not qualified for certain rea...

Страница 19: ...bine har vester is damaged or is illegible for some reasons replace it with a new one Clean the surrounding area of the engine battery and fuel tank Check the battery cables electric wiring and fuel h...

Страница 20: ...swayed Check the proper operation of the safety parts such as turn signal indi cators Do not modify the combine harvest er Dispose used oil only in a properly equipped authorized site for used oil dis...

Страница 21: ...ged Never let any passenger ride on the combine harvester Also do not put any object on the combine harvester Make sure that anyone is around the combine harvester before starting off Put the accelera...

Страница 22: ...r with a trailer on a road except a rural road Make sure to turn on the turn signal lamps when changing a lane or cor nering Remain at a low speed when driv ing on a narrow rural or bumpy road Do not...

Страница 23: ...icle use ramps that are strong wide and long 4 times long as the height of the cargo bed of the vehicle enough and have anti slippery hooks Ensure the ramps are straightly lined up with the cargo bed...

Страница 24: ...ve backward Harvesting Do not let anyone especially chil dren get near the combine harvester during driving Also never let any passenger ride on the combine har vester When turning the direction pay c...

Страница 25: ...engine causing unexpected problems Clean the surrounding area of the engine battery and fuel tank Do not touch the muffler and radiator until they cool down When replacing a crawler use an appropriat...

Страница 26: ...When disposing a part battery oil etc or the combine harvester con tact your dealer When disconnecting the bat tery disconnect the negative battery cable first When con necting the battery connect the...

Страница 27: ...the area by opening doors or windows Do not operate the combine harvest er or warm up the engine in a poorly ventilated area Otherwise exhaust fumes are poi sonous and can cause illness or even death...

Страница 28: ...etc away from the combine harvest er After refueling install the fuel cap and remove any spilled fuel Otherwise you may get burnt or it can set fire When servicing repairing and cleaning before opera...

Страница 29: ...ay be sprayed out and you can get burnt Dispose any used oil only or anti freeze in a properly equipped autho rized site for used oil disposal Otherwise it can pollute the environ ment B55O131a When c...

Страница 30: ...ting the battery dis connect the negative battery cable first When connecting the battery connect the positive battery cable first Use only a recommended battery Do not mix the positive and negative b...

Страница 31: ...se it can cause an accident Do not touch any highly pressurized hydraulic oil leak Before checking or removing the parts related to hydraulic pressure stop the engine lower the hydraulic lift system a...

Страница 32: ...accident The cover and other parts removed for inspection and repair should be installed again after the work is done Otherwise you can be trapped or entangled into the combine harvester and get injur...

Страница 33: ...clutch pedal on a slope Place the main shift lever in the neu tral position before depressing and releasing the clutch pedal even on level ground Avoid abrupt turn on a slope or when getting off a tr...

Страница 34: ...r and grain tank Park the combine harvester on level ground before opening any cover Engage the prop after opening body cutter and binder Do not start the engine with any cov er open Otherwise you can...

Страница 35: ...e illness or even death When starting engine CF1O030A CF1O031A During driving and opera tion Follow the traffic rules Avoid driving at night If it is inevi table turn on the headlamps to pre vent an a...

Страница 36: ...specially chil dren to come near the combine har vester before driving off Otherwise it can cause an injury During driving and operation CF1O032A Indication for emergency If the vehicle cannot be driv...

Страница 37: ...do not pay attention unexpect ed accident may occur Turn on the headlamps and work lamp when driving at night Otherwise you cannot avoid vehicles coming in the opposite direction re sulting in an acci...

Страница 38: ...nd remove the key When removing attached or entangled straws checking grains or cleaning place each operation clutch thresh ing reaping and grain discharge to the Stop position and stop the engine be...

Страница 39: ...d field if the height difference is over 10 cm Place ramps at a right angle from a field bank Discharge all grains Otherwise the vehicle body can loose balance and overturn CF1O035A CF1O036A When ente...

Страница 40: ...ered shoulder Drive at a low speed with care when it is raining or after rain Otherwise the edges can collapse and the combine harvester can roll over Drive at a low speed on a slope bumpy road or cur...

Страница 41: ...ed up and have a proper distance be tween them based upon the wheel base distance Ensure that the hooks on the ramps are securely engaged Otherwise the combine harvester can lose balance and overturn...

Страница 42: ...turn the combine harvester turn it only on the ground or deck not on ramps The combine harvester may be abruptly turned or driven off and slip off the ramps CF1O044A CF1O045A On the deck lower the re...

Страница 43: ...n an injury or accident Avoid abrupt start stop or cornering during transportation The combine harvester may move and an accident may occur Close the both resin covers detach able on the reaping unit...

Страница 44: ...en the radiator cap if the radiator is hot Stop the engine and let the engine cool down before opening the radia tor cap Check the coolant in the reservoir tank Otherwise steam may be sprayed out and...

Страница 45: ...nto the rotating parts and get injured B55O173a Do not touch the cutter and its blade with your bare hands during clean ing You can get injured by the blade B55O174a Secure the body cutter binder and...

Страница 46: ...ter stop the engine apply the parking brake and remove the igni tion key Replenish each part with fuel oil and fluid for long term storage Children may climb up to the com bine harvester which can lea...

Страница 47: ...season is over have the combine harvester checked by the dealer When disposing a part battery etc or the combine harvester contact your dealer Otherwise an unexpected accident may happen due to poor m...

Страница 48: ...32 DSF75GT 1 32 1 1 1 2 2 3 3 4 4 16 16 17 17 20 20 21 21 18 18 19 19 5 5 6 6 6 6 22 22 7 7 8 8 9 9 10 10 11 11 12 12 13 13 14 14 15 15 CF1O101b Safety decals CF100 DSF75GT _ _ _01 indd 32 2017 06 27...

Страница 49: ...1 33 SAFETY PRECAUTIONS 1 33 SAFETY PRECAUTIONS 1 22 22 22 22 22 22 22 4 22 23 22 22 22 22 31 31 31 31 22 22 22 22 22 4 22 23 22 22 cf1O107a CF100 DSF75GT _ _ _01 indd 33 2017 06 27 6 31 53...

Страница 50: ...DSF75GT 1 34 DSF75GT 1 34 4 24 28 27 27 26 25 4 1 1 1 1 13 4 24 28 27 27 26 25 29 29 30 30 4 1 1 1 1 13 cf1O108a CF100 DSF75GT _ _ _01 indd 34 2017 06 27 6 31 53...

Страница 51: ...CAUTIONS 1 1 Part No CF13 0167 CF13 0167 3 Part No CF11 0229 CF11 0229 2 Part No CF17 0168 CF17 0168 CF17 0167 5 Part No CF17 0167 4 Part No CF12 0047 CF12 0047 6 Part No CF11 0210 CF11 0210 CF100 DSF...

Страница 52: ...T 1 36 CF17 0171 7 Part No CF17 0171 CF17 0172 9 Part No CF17 0172 12 Part No CF11 0227 11 Part No CF17 0166 CF17 0166 10 Part No CF11 0230 8 Part No CF11 0221 CF11 0221 CF100 DSF75GT _ _ _01 indd 36...

Страница 53: ...TIONS 1 CF11 0217 17 Part No CF11 0217 15 Part No CF11 0219 CF11 0219 CF11 0224 18 Part No CF11 0224 CF11 0223 14 Part No CF11 0223 CF11 0213 16 Part No CF11 0213 CF11 0220 13 Part No CF11 0220 CF100...

Страница 54: ...0228 19 Part No CF11 0228 CF13 0171 22 Part No CF13 0171 CF17 0164 21 Part No CF17 0164 CF11 0218 20 Part No CF11 0218 CF13 0168 23 Part No CF13 0168 CF12 0044 24 Part No CF12 0044 CF100 DSF75GT _ _...

Страница 55: ...UTIONS 1 39 SAFETY PRECAUTIONS 1 CF12 0046 26 Part No CF12 0046 25 Part No CF12 0045 27 Part No CF12 0048 CF12 0048 28 Part No CF12 0049 29 Part No CF11 0214 CF11 0214 CF100 DSF75GT _ _ _01 indd 39 20...

Страница 56: ...loth Never use a solvent such as thinner or acetone since it can ruin the decals Do not spray high pressure wa ter directly onto the decal The decal may fall off the vehicle CAUTION If any decal is da...

Страница 57: ...vice for combine harvester 2 About service 2 2 Essential replacement part 2 3 Oils and fluids 2 3 Filters 2 3 Belts and rubber parts 2 4 Other components 2 4 CF100 DSF75GT _ _ _02 indd 1 2017 07 03 2...

Страница 58: ...thoroughly However if a part or major service is required be free to contact your dealer For other services contact the dealer of purchase or corre sponding service location The serial number of the...

Страница 59: ...ECIFICATION CAPACITY L 1 Engine oil with filter SAE 15W40 9 7 2 Transmission fluid DAEDONG UTF55 Exxonmobil Mobilfluid 424 BP Tractran UTH Exxonmobil Hydraulic 560 Shell Donax TD 9 6 3 Hydraulic fluid...

Страница 60: ...belt 2 2 6 CF13 0143A Reaping reverse belt 1 1 7 C1131 22651 Reaping reverse belt 2 1 8 C1131 23111 No 21 drive belt 1 9 CF13 0027A Blower belt 1 10 C1131 26661 Rocker drive belt 1 11 C1121 21341 Reel...

Страница 61: ...3 General specifications 3 2 Specifications 3 CF100 DSF75GT _ _ _03 indd 1 2017 06 27 6 32 30...

Страница 62: ...nder direct injection Total displacement cc 2 435 Power Revolutions kW rpm 54 2 600 Fuel tank capacity L 87 Driving system Crawler width x ground contact length mm 500 x 1 700 Crawler center distance...

Страница 63: ...ype Multi spiral Rotating range 270 Other components Grain tank vibro shutter O Automatic reaping unit reversing function O Reel lifting control type Switch Information displayed on instrument cluster...

Страница 64: ...MEMO MEMO CF100 DSF75GT _ _ _03 indd 4 2017 06 27 6 32 30...

Страница 65: ...rottle lever 4 11 Power steering lever 4 12 Parking brake 4 13 Seat 4 13 Reaping Threshing clutch lever 4 14 Reaping unit lubrication position 4 15 Apply oil 4 15 Apply grease 4 15 Turning unloader Gr...

Страница 66: ...Reel Tine Bar 4 Reel 5 Reel Tine 6 Divider 7 Cutting Blade 8 Auger Drum 9 Threshing Unit Side Cover 3 10 Threshing Unit Side Cover 4 11 Threshing Unit Side Cover 2 12 Threshing Unit Side Cover 1 13 T...

Страница 67: ...Reflector 3 Dust Discharging Hood 4 Fixing Hook 5 Fuel Tank 6 Crawler 7 Right Reaping Unit Cover 8 Reel Cover 9 Dust Cover 10 Fuel Filler 11 Tank Side Cover 12 Grain Tank 6 1 1 1 3 3 5 5 6 10 10 4 4 1...

Страница 68: ...le Lever 3 Reaping Unit Reversing Clutch Lever 4 Threshing Clutch Lever 5 Reaping Clutch Lever 6 Driver s Seat 7 Parking Brake Pedal 8 Parking Brake Lever 9 Handle 10 Power Steering Lever 11 Key Switc...

Страница 69: ...r 4 Start Position to start the engine with the main shift lever in the Stop position Combination switch 1 Turn Signal Lamp Switch 2 Lamp Switch Lamp switch The lamp comes on when operating the lamp s...

Страница 70: ...horn switch to sound the horn When the grain warning function is activated pressing the horn switch stops the warning sounds Instrument cluster 1 Coolant Temperature Gauge 2 Fuel Gauge 3 Tachometer 4...

Страница 71: ...5A cf1O434a cf1O437A COOLANT TEMPERATURE lamp When the engine coolant is exces sively hot this warning lamp blinks and the horn sounds at an interval To check the coolant wait until the engine is cool...

Страница 72: ...discharged Take an appropriate ac tion before keeping working Charge warning lamp cf1O438A cf1O439A Oil lamp This warning lamp comes on when the lubrication system is malfunction ing with the engine...

Страница 73: ...position the grain lamp is displayed No 2 auger warning lamp GRAIN cf1O440A 2nd SCREW cf1O441A The lamp is illuminated and the warning buzzer sounds when the ro tating speed of the No 2 auger drops d...

Страница 74: ...in the OFF position the warning lamp and warning buzzer stop NOTE Main shift lever 1 Main Shift Lever A Forward B Neutral C Reverse This lever is used to select the driv ing direction of the combine...

Страница 75: ...nd Low speed For harvesting place the lever in the Driving or Standard position Operate the range shift lever only after setting the main shift lever in the N Neutral position and stopping driving CAU...

Страница 76: ...ording to the current condition Soft turn Push the lever to the left right gently Quick turn Push the lever to the left right fully 1 A C D B 1 A C D B cf1O410A 1 The power steering lever is used to s...

Страница 77: ...r damaged resulting in malfunction of the parking brake 1 3 2 A C B D 1 3 2 A C B D cf1O411A 1 2 A B 1 2 A B cf1O412A 1 Parking brake pedal 2 Stopper A 3rd hole B 4th hole 3 To apply the parking brake...

Страница 78: ...ion of the switch to lift the reel 3 Press the section of the switch to lower the reel A 1 B A 1 B cf1O415b 2 B A 1 2 B A 1 cf1O414a Before operating the reap ing threshing clutch lever make sure that...

Страница 79: ...Apply oil 1 Reaping Unit Drum Drive Chain 2 Reel Drive Chain 3 Reaping Unit Drive Chain 4 Cutting Blade Apply grease 1 1 1 2 2 3 3 4 4 cf1O415b 1 Reel Tine Bar Support 1 1 1 cf1O445a 1 Finger Guide 1...

Страница 80: ...unloader to the right Grain discharge lever Place the grain discharge lever in the ON position to discharge grains Placing it in the OFF position stops discharging How to discharge grains The grain in...

Страница 81: ...evel 4 CF1O451a CF1O452a Load lamp 1 lamp illuminated accel eration possible Load lamp 2 lamps illuminated current speed appropriate Load lamp 4 lamps illuminated im mediate deceleration required Load...

Страница 82: ...DSF75GT 4 18 DSF75GT 4 18 B85O467a Load lamp level 5 Load lamp 4 lamps blinking imme diate deceleration required CF100 DSF75GT _ _ _04 indd 18 2017 07 03 2 26 15...

Страница 83: ...s full Stop reaping and discharge grains No 2 lamp YES The No 2 auger is blocked Stop the engine and remove grains from there Coolant temperature lamp YES The coolant temperature is high Coolant and i...

Страница 84: ...1 Safety Device For Reaping Unit 2 Reaping Unit Hydraulic Cylinder 3 Reaping Unit A Engage 1 2 A 3 1 2 A 3 cf1O418a Reaping unit reversing clutch lever If the reaping unit or feeding unit is producing...

Страница 85: ...n out Cover On Left Plate Of Threshing Unit 2 Sieve Case Chaff Control Lever 3 Lock Bolt 4 Adjust A 1st Closed B 2nd C 3rd D 4th Standard E 5th Open cf1O420B The sieve case chaff control lever is visi...

Страница 86: ...tions such as trans portation or storage 1 Canopy 2 Canopy Pole cf1O422a Be careful not to get your face or head injured by the canopy during the following opera tion Reaping operation Adjusting or fo...

Страница 87: ...re and the roof cover can be adjusted between three positions upper mid and lower Set the canopy pole in the Work position It can be set in the Work position by per forming its folding procedure in th...

Страница 88: ...MEMO MEMO CF100 DSF75GT _ _ _04 indd 24 2017 07 03 2 26 17...

Страница 89: ...g air cleaner 5 4 Cleaning muffler and pipe 5 4 Cleaning precleaner 5 4 Checking dust grill radiator fin and oil cool er fin 5 4 Checking engine oil and coolant 5 5 Checking indicators 5 5 Cleaning fu...

Страница 90: ...ipe it clean Do not open the radiator cap during or right after driving Boiling water may be sprayed out and you can get burnt If straw debris is accumulated on the engine muffler and battery and in t...

Страница 91: ...ulb or fuse is blown or the wiring is defective Take an appropriate action accordingly Reverse alarm Does the reverse alarm sound when placing the main shift lever to the reverse driving position Chec...

Страница 92: ...ator fin and oil cooler fin Cleaning muffler and pipe 1 Cap 2 Element 3 Auxiliary Element 4 Discharge Valve Cleaning air cleaner 1 Muffler And Pipe 1 1 CF1O428A Cleaning precleaner 1 Precleaner 1 1 CF...

Страница 93: ...Lamp 2 Charge Warning Lamp Checking indicators Cleaning fuel tank sur roundings 1 Straws Stuck In Fuel Tank CF1O430B CF1O431A 2 2 1 1 1 CF1O502A 1 1 CF1O432A 1 Fuel Cooler 2 Oil Cooler 3 Radiator CF1...

Страница 94: ...MEMO MEMO CF100 DSF75GT _ _ _05 indd 6 2017 07 03 2 26 49...

Страница 95: ...g and stopping engine 6 2 Starting engine 6 2 Stopping engine 6 4 Driving on paved road 6 5 parking 6 9 Chocking the crawlers 6 9 Loading and unloading to and from transporting vehicle 6 10 CF100 DSF7...

Страница 96: ...T posi tion turn the main switch to the OFF position wait for 30 seconds and try again Keep ing the main switch in the START position for over 10 seconds can damage the start motor CAUTION Starting en...

Страница 97: ...shing clutch lever in the OFF position 2 1 1 1 2 cf1O602b 1 1 A B A B cf1O421B cf1O603B 1 Grain Discharge Clutch Lever A Engage B Disengage 4 Set the grain discharge clutch le ver in the Disengage pos...

Страница 98: ...les to start the engine 1 Main Switch 2 Horn Switch A STOP C ON B Preheat D Start 9 In cold weather place the main switch in the PREHEAT position to preheat the engine for 5 to 10 minutes before placi...

Страница 99: ...th its mounting pin Store and fix the unloader to its support CAUTION When crossing a railroad stop first check for any coming train and drive fast Lower the vehicle body to its lowest position for dr...

Страница 100: ...ed over 2 000 RPM The engine cannot be started un less the main shift lever is in the OFF position 1 2 1 2 cf1O607A 1 Grain Tank 2 Fixing Bolt 3 Fix the grain tank to the vehicle body with the fixing...

Страница 101: ...normal load can be applied Make sure to release the parking brake before driving Drive the vehicle after empty ing the grain tank CAUTION Avoid abrupt turning on a gravel road Gravels and for eign mat...

Страница 102: ...lever determines the turning degree of the body When the lever is tilted fully the vehicle makes a sharp turn A B 1 A B 1 CF1O611A 1 Power Steering Lever A Left Turn B Right Turn If operating the powe...

Страница 103: ...F1O612A Operate the parking brake as follows 1 To lock the parking brake pedal depress it firmly and lock it with the parking brake lever 2 To release it depress the parking brake pedal firmly again C...

Страница 104: ...cargo bed Do not move the power steering lever left or right on ramps The vehicle may fall off the ramps If it is needed to turn the com bine harvester turn it only on the ground or deck not on ramps...

Страница 105: ...speed 3 Set the left and right wheels prop erly on ramps so that there will be no need to operate the power steering lever Load or unload the combine harvester on level ground and follow instructions...

Страница 106: ...ng vehicle fix it with ropes Fix the rope to 4 rope hooks on the frame and lock the parking brake lever Tie the covers with ropes so that they do not fall off by wind during transportation Tie the sup...

Страница 107: ...the reaping speed 7 12 Working in a wet field 7 14 Turning in field 7 21 Reaping method 7 22 Cautions during reaping opera tion 7 23 Threshing crops reaped on field edges 7 23 Discharging grains 7 24...

Страница 108: ...possible depending on the conditions of crops and field Make sure to check the con ditions of the corresponding crops and field before work CAUTION Crop Length A 55 130 cm Lodged crop Moisture in crop...

Страница 109: ...are too many weeds on the field Weed the field with care CAUTION Field Condition A Foot sinking in field within 15 cm B55O706a Preparation before work with combine harvester Reaping crops on field edg...

Страница 110: ...threshing clutch lever while the engine is running at a low speed The threshing unit can be clogged or damaged 2 It is hard to work on a small field or on the edge of a field For your safety work with...

Страница 111: ...needle on the tachometer at 2 000 RPM which is suitable for field operation 1 A 1 A cf1O704b 1 Needle A 2 000rpm 1 Throttle Lever 2 Threshing Clutch Lever A Engage When the threshing clutch lever is i...

Страница 112: ...tion A A B B C C D D E cf1O705b 1 Range Shift Lever A Standard B Neutral C Driving D Neutral E Low Speed 1 1 1 cf1O750A Do not stop on straw debris or dry weeds Otherwise it can catch a fire Stop the...

Страница 113: ...B A A 1 2 B B A A 1 cf1O738A A A 2 1 A A 2 1 cf1O739A 1 Reaping unit 2 Reel A Adjust If there is a large amount of foreign materials stuck onto the dust grill around the en gine during operation remo...

Страница 114: ...clutch lever to the disen gaged position 1 1 1 2 2 A A A A cf1O751A When the reaping unit auger or feeding unit is clogged move the reaping clutch lever to the OFF position immedi ately to pause reapi...

Страница 115: ...s 3 Reaping In Corners 4 Entrance A Reaping Direction B Forward C Backward 1 Drive the combine to enter the field 2 To secure an enough space to make a turn reap crops in the cor ners first When reapi...

Страница 116: ...ng crops in a large field split the field for efficient operation as shown in the figure NOTE Prepare for reaping operation place the range shift lever in the Standard position and drive slowly onto t...

Страница 117: ...Position In Normal Condition 4 Slightly Lodged Crops 2 2 3 3 1 1 1 4 4 cf1O756A 2 2 A A 1 1 1 cf1O757A Positioning and adjusting the divider When harvesting lodged crops set the divider position accor...

Страница 118: ...the crop condition 2 3 4 2 1 1 1 3 4 cf1O754A 2 3 4 A B 2 1 1 1 3 4 A B cf1O755A Adjusting the reaping speed Avoid reaping the following types of crops as the reaping unit and threshing unit can be c...

Страница 119: ...peed F Standard G Driving H Off I Forward Driving J Large K Small L Erect Crops M Cutting Bottom First N Cutting From The Side O Cutting Head First A B C E H J I H I H I K F G D 1 2 3 4 5 6 7 L M N O...

Страница 120: ...in order to reap Discharge all grains from the threshing cylinder or grain tank The reaping unit is clogged Select the suitable reaping method ac cording to the crop and field conditions Reap severel...

Страница 121: ...ation or action as above can cause failure or crawler damage IMPORTANT 1 Main Shift Lever A Never Operate For Over 10 Sec Never operate the main shift lever forward or backward for over 10 seconds Als...

Страница 122: ...making a turn the rope hook can be damaged so the rope can be released 1 1 1 2 2 A A 3 3 CF1O761A If it is impossible to pull out the vehi cle with a tow truck use other tools such as ramps to enable...

Страница 123: ...usual When the field consists of both soft sections and firm sections reap the firm sections first and avoid driving or turning over soft sections repeatedly 1 Wet field 2 Firm field A Example B Forwa...

Страница 124: ...aping unit The height of the reel should be adjusted using its up down control button Reaping lodged crops Select the appropriate reaping direc tion according to the condition of lodged crops The reap...

Страница 125: ...42A Change direction during work Before turning after reaping crops in one row operate the power steering lever to lift the reaping unit 10 15 cm off the ground so that it does not drag discharged str...

Страница 126: ...at the reel tine can pass under ears of grains 2 Cutting head first Adjust the reel height as low as possible 3 Cutting bottom first Adjust the reel height so that the reel tine can raise ears of crop...

Страница 127: ...f1O706A 2 2 1 1 1 45 45 1 After reaping lift the reaping unit slowly while driving forward Be careful not to lift the reaping unit too fast 2 Push the power steering lever to the left completely to tu...

Страница 128: ...er should be reaped as shown in the figure above If crops in the corner is hard to reap by 2 to 3 turns go over unreaped crops again When reaping along a bank make sure that the dividers are not bumpe...

Страница 129: ...inks and the buzzer sounds at short intervals If this happens stop reaping immedi ately and empty the grain tank If keeping reaping with this warn ing the grain tank overflows with grains or is blocke...

Страница 130: ...the grain tank set the engine speed same for the reaping operation If reaping weak crops lower the en gine speed down to 2000 RPM 1 RPM Gauge 1 1 A A cf1O742a cf1O745a 5 Feed only a small amount of ma...

Страница 131: ...erefore make sure to lift the unloader to its highest posi tion before making a turn CAUTION 5 Move the tank clutch lever to the position B to discharge grains Move the lever to the position A to stop...

Страница 132: ...move foreign materials check for any defect and operate the grain discharge switch again When unloader is clogged 2 If the tank is clogged by chaffs due to insufficient power driving the belt adjust...

Страница 133: ...d Adjusting grain discharge amount Unscrew the mounting bolts from the discharge amount adjusting plate on the front back and side of the tank Then move the bolt to the desired position to adjust the...

Страница 134: ...ground 2 Stop the engine 3 Remove the side cover of the reel 1 Reel Cover 1 2 1 2 CF1O715A 3 A B 3 A B CF1O716B 1 Reel 2 Reel Tine Bar 3 Screw A Adjust B Initial Position 4 Loosen the screw 5 Move the...

Страница 135: ...by the reel tines are scattered excessively before being fed to the reaping unit grain loss change the reel drive belt pulley and adjust the reel rotating speed 1 After lowering the reel to the low e...

Страница 136: ...information for the above conditions Symptom condition Contents Poor separation quality A large amount of straw debris or foreign materials is mixed in grains A lot of grains are cut or attached with...

Страница 137: ...of crops Adjusting reel position 1 A B C 1 A B C CF1O720A 1 Reel Frame A Hole Rear Position B Hole Standard Position C Hole Front Position Positions longi tudinal position The type and lodg ing condi...

Страница 138: ...move the reel cover 3 Loosen the tension spring screw to adjust the spring Then remove the belt from the reel drive pulley 4 Remove on both sides retaining pins 4 and hooks 3 that fix the reel onto th...

Страница 139: ...out fitting its anti drop brackets to the cylinders the reel may hit the cutting blades resulting in damage 1 Remove the retaining pins and head pins from the reel anti drop brackets on the reel frame...

Страница 140: ...s re turn the drum back to its origi nal position raise its position If reaping upright crops with the feeding drum lowered the amount of crops delivered from the feeding unit is increased resulting i...

Страница 141: ...at fix the feeding drum to the feeding unit from the feeding drum mounting panel 5 With the feeding drum raised in sert the screw into the upper hole on the top of the drum support to fix the drum in...

Страница 142: ...on Symptom condition Open Closed Excessive grain loss Poor separation quality A B A B 1 1 2 2 CF1O748A 1 Chaff Control Lever 2 Mounting Bolt A Open B Close After checking the crop and separa tion cond...

Страница 143: ...t A 3 C 2 2 2 2 3 C CF1O772A B 1 1 1 C C 3 3 CF1O773A 1 Remove the left covers 3 4 of the threshing unit and open the grain tank 2 Remove the clean out covers from the left and right plates of the thr...

Страница 144: ...Excessive grain loss Poor separation quality 1 3 4 4 2 7 5 1 3 4 4 2 7 5 A B A B 1 Net 2 Sieve Case 3 Sieve Case Auxiliary Plate 4 Net Presser 5 Nut 6 Plain Washer 7 Rocker Pulley A Turn B Move CF1O74...

Страница 145: ...emoved sieve case auxiliary plate make sure to install it in the correct ori entation NOTE 5 Adjust the sieve case auxiliary plate 2 replace the grain sieve and install the left and right clean out co...

Страница 146: ...tank 2 Nut 3 Grain Tank A Front B Rear C Highest Position D Lowest Position E Adjusting Grain tank Adjusting discharge con trol plate 3 2 C D E 3 2 C D E CF1O736A 2 C D E 2 C D E 1 1 CF1O737b When re...

Страница 147: ...g crops with high moisture content and low fluidity other than wheat adjust the discharge control plate to the highest position to prevent overflow 1 Open the grain tank 2 Adjust the position of the d...

Страница 148: ...MEMO MEMO CF100 DSF75GT _ _ _07 indd 42 2017 07 03 2 34 02...

Страница 149: ...ttery cable 8 33 Greasing and lubricating each section 8 33 Unloader section 8 33 dRIVING SYSTEM 8 34 Reaping unit 8 35 Lubrication 8 35 Lubrication points 8 36 Reaping unit drive chain 8 36 Cutting b...

Страница 150: ...ing engine oil 8 47 Changing transmission case fluid 8 48 Changing oil in oil tank 8 49 Replacing fuse 8 50 Replacing fuel filter and water separator 8 51 Periodic replacement of roller seal 8 52 Chec...

Страница 151: ...1YR 2YR Engine rotation part Radiator oil cooler Check Every 50 hr Engine oil Check Every 50 hr Replace Every 200 hr Engine oil filter Replace Every 200 hr Radiator cool ant Check Every 50 hr Replace...

Страница 152: ...r cable Replace Every 100 hr Fuel pipe Check Every 150 hr Replace Every 2 yr Radiator hose Check Every 200 hr Replace Every 2 yr Hydraulic hose Check Every 200 hr Replace Every 500 hr Driving system T...

Страница 153: ...very 100 hr Replace Every 500 hr Crawler crawler guide Check Every 100 hr Replace Every 800 hr Track roller idle roller drive roller ball bearing and seal Replace Every 800 hr Floating seal Replace Ev...

Страница 154: ...g depth control chain Check Every 100 hr Replace Every 400 hr Cutting blade Check Every 100 hr Replace Every 200 hr Reaping drive chain Check Every 100 hr Replace Every 500 hr Reel tine shaft reel tin...

Страница 155: ...t shaft guide Replace Every 50 hr Conveyor plate Replace Every 500 hr Greaseoneach gearcase When disas sembled Threshing unit Threshing drive belt Threshing cylinder drive belt Check Every 100 hr Repl...

Страница 156: ...ery 500 hr Sieve Check Every 100 hr Replace Every 400 hr No 1 No 2 vertical and horizontal auger shaft Replace Every 500 hr Plates Internal bushings Replace Every 500 hr Seals and sponges Packings and...

Страница 157: ...e Check Every 100 hr Replace At breakage Work lamp Replace At breakage Horn switch At breakage Critical component repair Never repair critical components that can greatly affect the product performanc...

Страница 158: ...nd add before and after work Reaping unit Intensive lubrication system oil Add if insufficient Grease on each gear case Add during disassembly Each chain and blade assembly Grease properly at every 20...

Страница 159: ...n fluid 9 6 Transmission 9 0L Left and right Axle 0 3L each Daedong UTF 55 or Shell DONAX TD Exxonmobil Mobilfluid 423 or 424 5 Oil in oil tank 24 0 6 Oil for chain drive case 1 5 Gear oil 90 or 80 or...

Страница 160: ...ing each part CF1O801A 1 A 1 A CF1O830A 2 A 1 2 A 1 Opening threshing unit top cover 1 Fixing Handle 2 Handle A Pull Up 1 After lifting the unloader unscrew the fixing handle and pull up the handle to...

Страница 161: ...ottom should face the contact auger assembly and should be 90 behind the blade direction of the con tact auger assembly If reaping with the fixing han dle not in the closing position the threshing uni...

Страница 162: ...tank 1 If there are grains in the tank empty the tank according to the instructions speci fied in the section Discharging grains 2 Store and fix the unloader to its sup port 1 Unloader 2 Unloader Sup...

Страница 163: ...n installing or removing the concave do it slowly to prevent injuries When installing or removing the concave ensure the safety of your footing and posture so that you do not slip or fall off the comb...

Страница 164: ...w 4 Threshing UnitTop Cover A Pull Up 2 Open the threshing unit top cover 3 Loosen the screw and pull up the concave to remove it Removing Installing sieve case The front section and rear section of t...

Страница 165: ...ft plate of the threshing unit 1 1 2 2 CF1O835A 1 Dust Cover Rear 2 Screw 3 Remove the dust cover rear 1 Loosen the screw that fixes the dust cover rear 2 Lift the dust cover rear with two people or m...

Страница 166: ...A 1 1 1 A CF1O839b 6 Turn the threshing tooth of the threshing unit with your hand to lift the rocker shaft as high as pos sible to remove the rocker arm of the rocker shaft from the sieve case 1 Sie...

Страница 167: ...des of the sieve case onto the rail Then with an assistant push in the sieve case CF1O840b 1 1 CF1O841b 1 Rail A 1 1 1 A CF1O842b 1 Sieve Case A Push In 2 2 1 1 1 4 4 CF1O843b 2 3 4 2 1 1 1 3 4 CF1O84...

Страница 168: ...2 3 7 1 4 5 6 2 3 7 2 2 1 1 1 1 Separator Seal 2 No 1 Walker 3 Seal 4 4 No 2 Walker 5 Seal 5 6 No 2 Walker Seal 7 Rocker Shaft Seal 1 Separator seal Inside 2 Clean out on left plate of threshing unit...

Страница 169: ...dle to lock the cover in place 2 2 3 3 1 1 4 4 C C C C C C C C C C C C CF1O805b 1 Rocker Shaft Seal 2 Fuel Tank Seal 3 Install the rocker arm of the rocker shaft onto the sieve case 4 Place the rocker...

Страница 170: ...e cleaning out move the lever 2 to 3 times to check that no grains are attached to the cleaning out Clean the vehicle body after drying it If the body is wet grains tend to remain inside the vehicle F...

Страница 171: ...lace A B A B 1 1 1 1 1 1 2 2 2 2 3 3 3 3 C C C C CF1O852b 1 Anti roll Drum 2 Sprocket 3 Feeding Unit Conveyor Chain C Remove Straw A Details b Details 1 Top Clean out Cover Panel 1 Of Feeding Unit 2 T...

Страница 172: ...ide of threshing unit side cover on sieve case slide Open the threshing unit side cover 2 for cleaning After cleaning the inside close the threshing unit side cover 2 CF1O856b 1 Sieve Case 2 Sieve Cas...

Страница 173: ...tall the clean out cover back in its place and then reinstall threshing unit left hand covers 3 4 1 Clean out Cover On Left Plate Of Thresh ing Unit 2 Wing Bolt 1 1 CF1O858A 1 Straw 5 Inside of left h...

Страница 174: ...reel cover and reap ing unit right hand cover to clean the inside After cleaning the inside place the reel cover and reaping unit right hand cover back in their original positions 1 3 3 2 3 3 1 3 3 2...

Страница 175: ...f Thresh ing Unit 2 Wing Bolt 10 Inside of clean out on right plate of threshing unit to clean the inside of the clean out on the right plate of the threshing unit open the grain tank After loosening...

Страница 176: ...Inside clean out of No 1 horizon tal vertical screw case Clean the inside of the No 1 hori zontal vertical auger clean out by opening the grain tank Loosen the screw and remove 1 clean out covers to c...

Страница 177: ...3 Screw 12 No 2 vertical auger case clean out Open the grain tank to clean the inside Loosen the screw and open the No 2 vertical auger case clean out cover to clean the inside After cleaning the insi...

Страница 178: ...lower clean out Detach the grain tank lower cov er release the buckle and open the grain tank lower clean out cover downwards to clean the inside After cleaning the inside fix the clean out cover bac...

Страница 179: ...n out covers Organizing and checking af ter cleaning After cleaning the inside place the clean out cover and safety net back in their original positions Battery Do not allow the battery fluid to conta...

Страница 180: ...l of the discharged battery and the negative cable to the negative terminal of the battery Charge it in a normal way If using a quick charger in an emer gency make sure to charge the bat tery after wo...

Страница 181: ...ble should not contact with any sharp edge 1 Negative Cable 2 Positive Cable 3 Battery Removing and installing battery 1 2 3 CF1O806A Checking positive battery cable If the wiring or positive battery...

Страница 182: ...tion point of the track roller section before long term storage or disassembly assembly 2 When tightening the filler hole mounting bolt tape it for 2 to 3 turns 1 Grease Nipple Idle Roller Section 2 G...

Страница 183: ...ection 1 1 cf1O883a 2 Apply grease to the cutting blade drive sections Lubrication Fill each part with oil or apply grease to each part after cleaning each part of the combine or before starting reapi...

Страница 184: ...cover and reel cover Reaping unit drive chain 1 1 cf1O874A 1 1 2 2 cf1O875A 1 Reaping Unit Drive Chain Add a proper amount of engine oil through the oil inlet on the feeding unit right hand cover Cutt...

Страница 185: ...g it lightly The compressed air pressure must be below 7 kg cm When carbon or oil is on the element use an element detergent to remove it Stop the engine before adjust ment and inspection When checkin...

Страница 186: ...ce CAUTION 2 3 4 2 1 1 1 3 4 1 Air Cleaner 2 Pressure Switch 3 Sight Glass 4 Reset Button Check When the sight glass of the pressure switch which is installed to the air cleaner becomes red the air cl...

Страница 187: ...r enter the air intake of the air cleaner The engine can be damaged CAUTION 2 2 1 1 1 A A CF1O810A Checking engine oil 1 Oil Filling Hole 2 Oil Gauge A Oil level is acceptable within this range OIL TY...

Страница 188: ...LOW it is normal If the coolant level is below the mark LOW add water to the level between the marks LOW and FULL Do not overfill 1 Reservoir Tank A Full B Low Coolant Capacity 8 5 L Transmission cas...

Страница 189: ...the oil level is proper If oil is insufficient add oil through the filler hole using a funnel 1 Oil Filler 2 Oil Gauge 3 Oil Tank 1 1 2 2 3 3 CF1O813A 1 Fan Drive Belt A Deflection B Pull Check the de...

Страница 190: ...and pull the dust cover forward to open it Then re move straws and foreign materials 1 Dust Cover 2 Buckle A Pull 1 1 2 2 A A CF1O829A Do not clean the component with a hard object such as a paddle or...

Страница 191: ...sen the adjusting screw that tightens the right hand clutch lever of the transmission 4 Press the brake pedal with your hand gently to check for free play backlash 5 If the free play of the brake peda...

Страница 192: ...heel 2 Tension Bolt 3 Mounting Nut A 13 18 mm 1 Unscrew the mounting nut of the ten sion bolt and tighten the tension bolt 2 Lift the rear section of the frame with a jack Then set the distance betwee...

Страница 193: ...ly No Belt Specification Quantity Spring mount ing length mm Area around engine A Transmission drive belt COKE SC 65 2 215 219 B Threshing drive belt SB 55 3 275 279 C Reaping unit reversing belt 1 B5...

Страница 194: ...the crawler and open the drain plug and radiator cap to drain cool ant completely Drain coolant from the reservoir tank by disconnecting the overflow pipe from the radiator cap 2 When adding water af...

Страница 195: ...unt of anti freeze for coolant If water and anti freeze are not mixed in the specified ratio coolant can froze in winter and overheat the engine in summer Do not add radiator additive if using anti fr...

Страница 196: ...Level Check Bolt 3 Drain Plug Changing transmission case fluid 1 Oil Filler Hole 2 Oil Gauge A Oil Level Is Acceptable Within This Range Tighten the drain plug add fluid to the specified level and ti...

Страница 197: ...in used oil Then install the drain plug and add oil through the filler hole Change it every 300 hours Make sure no foreign materials enter the case during changing oil Replace the oil filter with a ne...

Страница 198: ...y blown fuse with a new one with the same capacity If the replaced fuse blows up immediately do not replace it with other metal wires or aluminum foil Contact your dealer and have it serviced CAUTION...

Страница 199: ...g slow blow fuse CF1O891A 1 Fuel Filter Replacing fuel filter and water separator Make sure that there is no for eign material during assembly Add fuel as soon as possible before the tank becomes empt...

Страница 200: ...e to inspect the hoses thoroughly Otherwise it can re sult in fire damage and injury If the radiator hose is discon nected during driving hot water can be surged from it leading to an accident IMPORTA...

Страница 201: ...ion Then stop the engine and check the oil level again 3 Replace the engine oil filter car tridge after initial 50 hours of use and then every 200 hours 1 1 CF1O825A 1 Remove the HST oil filter 2 Inst...

Страница 202: ...1 No 1 Auger Shaft 2 Rear End Of No 1 Discharge Wing 3 Front End Of Vertical Auger Installing vertical auger shaft Cautions for vertical auger installation When removing and reinstalling the vertical...

Страница 203: ...9 Long term storage 9 Storing combine 9 2 Daily storage 9 2 Long term storage 9 2 Using combine after long term storage 9 3 Use and disposal 9 4 CF100 DSF75GT _ _ _09 indd 1 2017 06 27 6 42 35...

Страница 204: ...ION 9 Make sure to remove the key from the main switch and store it in a safe place after work 10 The battery discharges by itself during storage Therefore it needs to be charged every month in summer...

Страница 205: ...k 7 Get onto the combine and start the engine 8 Check if the instrument panel and all parts operate correctly while running the engine for a few min utes 9 Drive the combine outside and check if it is...

Страница 206: ...ul not to spill it and dispose of used oil and cool ant properly according to the ap plicable regulations 2 Never leave or discard the expired combine but contact your local dealer to dispose it accor...

Страница 207: ...10 Troubleshooting 10 Troubleshooting for engine 10 2 Troubleshooting for Reaping unit 10 3 Troubleshooting for threshing unit 10 4 CF100 DSF75GT _ _ _10 indd 1 2017 06 27 6 42 49...

Страница 208: ...an it as necessary Check if the fuel pipe is bent or damaged If it is defective re place it Fuel type Fuel type Add diesel fuel 2 The start motor does not operate and the engine cannot be started Main...

Страница 209: ...temporarily place the reaping clutch lever in the OFF position and adjust to the proper position The reel speed is low Reel drive belt Stop operation temporarily place the reaping clutch lever in the...

Страница 210: ...reel close to the auger Release the reel anti drop stopper SYMPTOM CAUSE INSPECTION ITEM SOLUTION 1 There is a lot of separated abnor mal grains The threshing teeth are worn Threshing teeth Stop opera...

Страница 211: ...ase the engine speed The engine speed is too low Main and range shift levers Adjust the working speed according to crop and field conditions The reaping height is too high Power steering lever Lower t...

Страница 212: ...ration temporarily stop the engine and replace the net with another net that has 21 5 mm meshes The sieve case chaffer is open excessively Sieve case chaff control lever Stop operation temporarily sto...

Страница 213: ...ion Net Stop operation stop the engine and replace the net with another net that has 23 5 mm meshes Blower control slide Stop operation temporarily stop the engine and adjust it to the Close low posit...

Страница 214: ...he engine and adjust it forward Net Stop operation stop the engine and replace the net with another net that has 23 5 mm meshes The net is clogged or No 2 auger is gradually overloaded Net Stop operat...

Страница 215: ...gine and adjust it forward Net Stop operation stop the engine and replace the net with another net that has 23 5 mm meshes Dust discharge control plate Stop operation stop the engine and lower the dus...

Страница 216: ...MEMO MEMO CF100 DSF75GT _ _ _10 indd 10 2017 06 27 6 42 49...

Страница 217: ...11 INDEX INDEX 11 2 11 CF100 DSF75GT _ _ _11 indd 1 2017 07 03 2 41 04...

Страница 218: ...operation and storage 1 9 After daily work is completed 1 27 Alarm 4 19 Anti freeze use 8 47 Apply grease 4 15 Apply grease 8 37 Apply oil 4 15 Attaching and detaching cover 8 21 Auger drum drive chai...

Страница 219: ...body 8 22 Cleaning muffler and pipe 5 4 Cleaning precleaner 5 4 Cleaning radiator air intake section 8 42 Cleaning sections body 8 22 Combination switch 4 5 Completely lodged crops 7 11 Controls 4 4 C...

Страница 220: ...0 Grain warning lamp 4 9 Greasing and lubricating each section 8 33 h Harvest 7 1 Harvesting 1 8 Horn switch 4 6 Hour meter 4 7 How to adjust the canopy 4 22 How to discharge grains 4 16 How to work a...

Страница 221: ...8 Oiling chain drive case 8 41 Oils and fluids 2 3 Opening and closing each section 8 12 Opening engine compartment 8 12 Opening grain tank 8 14 Opening threshing unit top cover 8 12 Organizing and c...

Страница 222: ...il filter cartridge 8 53 Replacing fuel filter and water separator 8 51 Replacing fuse 8 50 Replacing sieve case net 7 38 Replacing slow blow fuse 8 51 Routine maintenance and adjustment 8 37 s Safety...

Страница 223: ...er Grain tank option 4 16 u Unloader section 8 33 Use and disposal 9 4 Using combine after long term storage 9 3 Using the canopy 4 22 w When servicing repairing and cleaning be fore operation 1 12 Wh...

Страница 224: ...CF100 DSF75GT _ _ _11 indd 8 2017 07 03 2 41 04...

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