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K2SM REV0316

Crystal Mountain has a policy of continuous development and reserves the right to change specifications without notification.

North American Sales Office

11925 -145 Street
Edmonton, Alberta
Canada T5L 2H4
Tel: 1 800 878 6422
Tel: 1 780 454 4545
Fax: 1 780 454 9816
E-mail: [email protected]

European Sales Office

Fence House, Fence Avenue
Macclesfield, Cheshire
United Kingdom SK10 1LT
Tel: +44(0) 1625 439 111
Fax: +44 (0) 1625 502 527
E-mail: [email protected]

Crystal Mountain Products Inc.

US Office / Warehouse

915 Taylor Rd, Unit 3
Gahanna OH 43230
Tel: (614) 454 1618
Fax:(614) 866 7765
E-mail: [email protected]

Crystal Mountain International Limited

Hong Kong Sales Office

Room 610, Winfield Commercial Building
6-8a Prat Avenue, Tsimshatsui
Kowloon, Hong Kong
Tel: (852) 2368 1989
Fax: (852) 3017 6727
E-mail: [email protected]

Website: www.crystalcoolers.com

Crystal Mountain Products Limited

Содержание K2

Страница 1: ...Service Manual 220 240VAC K2 Water Cooler ...

Страница 2: ... Side Panel Removal 4 3 Side Panel Installation 4 5 Main Front Panel Removal Installation 4 6 SECTION5 Electrical Component Diagnosis and Replacement 5 1 Wiring Diagram 5 1 Cold Sensor Removal and Installation 5 2 Water Temperature Adjustment 5 5 Hot Sensor Removal and Installation 5 6 Hot Tank Limiter Replacement 5 9 Hot Tank Removal and Replacement 5 11 Hot Tank Heater Band Replacement 5 14 Comp...

Страница 3: ...20FT 320 UNITS 40FT 640 UNITS Standard Cooler Specifications and Performance Data Model K2 220 240VAC The K2 was specifically developed by Crystal Mountain to meet customers needs for a modern and stylish watercooler with a water reservoir system that could be recycled having been easily removed and replaced with a new one All done very easily hygienically and cost effectively Furthermore the K2 h...

Страница 4: ...8C CERAMIC MANUAL RESET ELE C100170 PLC C140048 D4 MANUAL RESET COVER GREY SIL C140006 PLC C140049 D5 HT DRAIN CAP PLC C100004 23 PLC C141015 D6 RED SILICONE DRAIN PLUG SIL C100055 24 SUB C200209 D7 HOT TANK DRAIN PLC C120021 D8 SPRING CLIP 12MM FAS C000029 SUB C200347 D9 SILICONE DRAIN TUBE SIL C140004 A1 SEAL MANIFOLD INLET OUTLET OD18 X 11MM SIL C120006 D10 220V INSULATED HESTER 97MM ID ELE C10...

Страница 5: ...MODEL K2FM2KHK2CC K2 BOTTLED WATER COOLER MAIN B MAIN PCB AND INNER PANELASSEMBLY D B2 B1 B B3 B4 B5 B6 B7 B8 ...

Страница 6: ...MODEL K2FM2KHK2C CrystalFlo ASSEMBLY TAP ASSEMBLY HOT TANK ASSEMBLY REFRIGERATION SYSTEM D D1 D2 D3 D4 D5 D6 D7 D8 D9 D10 ...

Страница 7: ...2 4 1053mm 41 45 946mm 37 24 260mm 10 24 359mm 14 13 342mm 13 45 Back 347mm 13 68 Front Side ...

Страница 8: ...ler K2 F M 2 K H K 2 C Cooler Shape Reservoir Type Type of Lid No of Faucets Body Color Temp Option Insert Color Voltage Optional Description of Product Model Number M Manifold K Black H Hot Cold K Black 1 220 240V K2 K2 F CrystalFlo Water Cartridge C with Cup Dispenser ...

Страница 9: ...ains power supply 1 Place a glass or other container below the water outlets to catch drips Figure 3 1 and unlatch the Top Cover Locking Clip located inside of the Bottle Installation area Figure 3 2 and open Top Cover Figure 3 3 2 Pull CrystalFlo Water Cartridge upwards to remove Figure 3 4 Do not squeeze the water reservoir as water could leak out In addition it may be helpful to have a bucket n...

Страница 10: ...ush downwards to lock into place Figure 3 7 and Figure 3 8 If cover does not close completely make sure that CrystalFlo is inserted completely 7 Install replacement bottle Figure 3 9 Note To prevent water leaks a NON SPILL Bottle Cap MUST be installed on the bottle 8 Prime water system See K2 Quick Start guide Prime Water System for instructions if needed Figure 3 7 Figure 3 8 Figure 3 9 Figure 3 ...

Страница 11: ...Repeat for opposite side Figure 4 1 4 and Figure 4 1 5 Figure 4 1 1 Figure 4 1 3 Figure 4 1 4 Figure 4 1 5 SECTION 4 Cabinet Panel Removal and Installation Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to service or repair a water cooler while it is plugged into any power suppl...

Страница 12: ...and cup dispenser on this model are separate parts Only the front panel will be removed 4 Install in reverse order Figure 4 2 1 Figure 4 2 2 Figure 4 2 3 SECTION 4 Cabinet Panel Removal and Installation Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to service or repair a water ...

Страница 13: ...ooler located mid way up the back panel Figure 4 3 3 Figure 4 3 1 Figure 4 3 2 Figure 4 3 3 SECTION 4 Cabinet Panel Removal and Installation Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to service or repair a water cooler while it is plugged into any power supply Prior to any ...

Страница 14: ... front of the Top Cover upwards rotate upwards to rear of the cooler Figure 4 3 5 5 Grip the top edge of the side panel and lift slightly approximately 1 2 inch and pull out wards from cooler to remove Figure 4 3 6 to Figure 4 3 7 Figure 4 3 4 Figure 4 3 5 Figure 4 3 6 Figure 4 3 7 ...

Страница 15: ...s to lock into place Figure 4 4 5 to Figure 4 4 8 Install the screw into the front back screw supports to secure in place Figure 4 4 9 to Figure 4 4 10 Figure 4 4 1 Figure 4 4 2 Figure 4 4 3 Figure 4 4 4 Figure 4 4 5 Figure 4 4 6 Figure 4 4 7 Figure 4 4 8 Figure 4 4 9 Figure 4 4 10 SECTION 4 Cabinet Panel Removal and Installation Notice The information and or procedures presented in the following ...

Страница 16: ...le Figure 4 5 8 the two screws on the bottom Figure 4 5 9 Figure 4 5 1 Figure 4 5 2 Figure 4 5 3 Figure 4 5 4 Figure 4 5 5 Figure 4 5 6 Figure 4 5 7 Figure 4 5 8 Figure 4 5 9 SECTION 4 Cabinet Panel Removal and Installation Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to servi...

Страница 17: ...e PCB Figure 4 5 11 pull the front panel near the base plate forward to remove Figure 4 5 12 and Figure 4 5 13 4 For reassembly align the bottom of the front panel with the appropriate guides in the base plate Figure 4 5 14 Then follow the above steps in reverse order Figure 4 5 10 Figure 4 5 11 Figure 4 5 12 Figure 4 5 13 Figure 4 5 14 ...

Страница 18: ...Models K2 Hot Cold Wiring Diagram 5 1 SECTION 5 Electrical Component Diagnosis and Replacement ...

Страница 19: ...e water dispenser Figure 5 2 4 see section for CrystalFlo Removal Instructions 4 Remove the Side Panels from the water dispenser see section for Side Panel Removal Instructions Figure 5 2 1 Figure 5 2 2 Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to service or repair a water ...

Страница 20: ...7 7 Pull the sensor tube out from the Evaporator Insulation to remove Figure 5 2 8 8 Install the replacement Cold Sensor into the Evaporator Insulation insertion length approxi mately 5 inches 125mm Figure 5 2 9 and Figure 5 2 10 Note Care should be taken while installing the cold sensor that the end within the evaporator insu lation is in the proper position Figure 5 2 7 Figure 5 2 8 Figure 5 2 9...

Страница 21: ... location Figure 5 2 11 10 Reinstall PCB Cover over PCB taking care not to pinch any wires Figure 5 2 12 11 Install wire ties to hold wiring in position Figure 5 2 13 12 Reinstall Side panels and CrystalFlo see side panel SECTION 4 see CrystalFlo SECTION 3 Figure 5 2 11 Figure 5 2 12 Figure 5 2 13 ...

Страница 22: ... 3 5 Water Temperature Adjustment Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to service or repair a water cooler while it is plugged into any power supply Prior to any service or repair of the water cooler ensure that the water has been completely drained from the system Fig...

Страница 23: ...ctive cover from the PCB Figure 5 4 5 and disconnect the Hot Sensor terminal from the PCB Figure 5 4 6 Figure 5 4 2 Figure 5 4 3 Figure 5 4 5 Figure 5 4 6 Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attempt to service or repair a water cooler while it is plugged into any power supply...

Страница 24: ... wipe the face of the new sensor against the old one Figure 5 4 10 Place into position and evenly tighten the two screws torque to 3 4 6 9 lbf in Figure 5 4 11 and Figure 5 4 12 8 Connect the terminal for the hot sensor to the PCB take care to ensure proper installation location Figure 5 4 13 9 Reinstall PCB Cover over PCB Figure 5 4 14 taking care not to pinch any wires Figure 5 4 7 Figure 5 4 8 ...

Страница 25: ...5 8 10 Install wire ties to hold wiring in position Figure 5 4 15 11 Reinstall Side panels and CrystalFlo Figure 5 4 16 see side panel SECTION 4 Figure 5 4 15 Figure 5 4 16 ...

Страница 26: ... Limiter against the old one figure 5 5 9 Place into position and evenly tighten the two screws torque to 3 4 6 9 lbf in figure 5 5 10 to figure 5 5 11 Figure 5 5 1 Figure 5 5 2 Figure 5 5 3 Figure 5 5 4 Figure 5 5 5 Figure 5 5 6 Figure 5 5 7 Figure 5 5 8 Figure 5 5 9 Figure 5 5 10 Figure 5 5 11 SECTION 5 Electrical Component Diagnosis and Replacement Notice The information and or procedures prese...

Страница 27: ...to the Limiter figure 5 5 12 to 5 5 14 Note Both parts can be changed in the same manner If replacing the Limiter ensure the reset button has been pushed in prior to left panel installation Figure 5 5 12 Figure 5 5 13 Figure 5 5 14 ...

Страница 28: ...iver to slide up be tween the tube and pipe to release the hoses Figure 5 6 5 and Figure 5 6 8 Be careful not to damage hoses Figure 5 6 4 Figure 5 6 5 Figure 5 6 6 Figure 5 6 7 SECTION 5 Electrical Component Diagnosis and Replacement Notice The information and or procedures presented in the following demonstration s should be performed by a trained Water Cooler Service Technician only Never attem...

Страница 29: ...e limiter and heater Figure 5 6 12 to 5 6 14 4 With a Philips screwdriver remove the ground wire from the thermostat bracket Figure 5 6 15 5 Remove the two screws and remove the Limiter from the bracket Figure 5 6 16 to Figure 5 6 18 Figure 5 6 10 Figure 5 6 11 Figure 5 6 12 Figure 5 6 13 Figure 5 6 14 Figure 5 6 16 Figure 5 6 17 Figure 5 6 18 Figure 5 6 15 ...

Страница 30: ... 6 26 and Figure 5 6 27 9 See instructions for Hot Tank Heater Band Replacement 10 Reinstall the new hot tank and following the steps in reverse order install Hot Sensor Bracket Limiter and Ground wire Reconnect all wires as identified if necessary refer to the wiring diagram See Section 5 wiring diagram Reconnect the two hoses as identified and spring clips Figure 5 6 25 Figure 5 6 26 Figure 5 6 ...

Страница 31: ...n the opening in the heater band directly below the sensor and limiter reinstall the bolt and tighten to 34 71 lbf in Figure 5 7 8 3 Refer to the hot tank replacement procedure for installation instructions Figure 5 7 2 Figure 5 7 3 Figure 5 7 4 Figure 5 7 5 Figure 5 7 6 Figure 5 7 7 Figure 5 7 8 SECTION 5 Electrical Component Diagnosis and Replacement Notice The information and or procedures pres...

Страница 32: ... the top pin of the compressor Figure 5 8 7 and push the new re lay onto the two bottom pins below the overload figure 5 8 8 Reconnect the white wires onto the relay Figure 5 8 9 and the black wire onto the overload Figure 5 8 10 Figure 5 8 1 Figure 5 8 2 Figure 5 8 3 Figure 5 8 4 Figure 5 8 5 Figure 5 8 6 Figure 5 8 7 Figure 5 8 8 Figure 5 8 9 Figure 5 8 10 SECTION 5 Electrical Component Diagnosi...

Страница 33: ...5 16 Figure 5 8 11 4 Reinstall the cover and secure with the metal clip Figure 5 8 11 Note use caution not to damage wires ...

Страница 34: ... patent pending CrystalFlo Water Cartridge guarantees 100 sanitization in minutes for Crystal Mountain K2 Bottled Water Dispenser Simple Quick In less than 45 seconds all cold water contact points are exchanged Hygienic All cold water contact points are exchanged 100 Sanitization SECTION 8 CrystalFlo Water Cartridge ...

Страница 35: ...cclesfield Cheshire United Kingdom SK10 1LT Tel 44 0 1625 439 111 Fax 44 0 1625 502 527 E mail cmeurope crystalcoolers com Crystal Mountain Products Inc US Office Warehouse 915 Taylor Rd Unit 3 Gahanna OH 43230 Tel 614 454 1618 Fax 614 866 7765 E mail sales crystalcoolers com Crystal Mountain International Limited Hong Kong Sales Office Room 610 Winfield Commercial Building 6 8a Prat Avenue Tsimsh...

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