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TABLE OF CONTENTS

General Safety Instructions .......................................................................... 3

Specific Safety Instructions........................................................................... 4

Features ....................................................................................................... 5

Physical Features ......................................................................................... 6

Setup ............................................................................................................ 7

Unpacking .................................................................................................... 7

Proper Grounding ......................................................................................... 8

Cabinet, Wheels and Feet ............................................................................ 9

Stop Bolt Adjustment ....................................................................................10

Squaring Vise to Blade .................................................................................10

Stop Rod ......................................................................................................10

Stop Bracket .................................................................................................11

Test Run.......................................................................................................11

Blade Speed .................................................................................................12

Blade Selection.............................................................................................12

Feed Rate.....................................................................................................13

Blade Guides ................................................................................................14

Blade Tensioning..........................................................................................15

Blade Replacement ......................................................................................15

Blade Tracking..............................................................................................17

Maintenance .................................................................................................18

Lubrication ....................................................................................................18

CX116 Stand Diagram..................................................................................19

CX116 Band Saw Diagram...........................................................................20

CX116 Parts List...........................................................................................21

Warranty.......................................................................................................23

Содержание CX116

Страница 1: ...CX116 5 METAL BAND SAW WITH SWIVEL HEAD User Manual Version 1 0 ...

Страница 2: ...8 Cabinet Wheels and Feet 9 Stop Bolt Adjustment 10 Squaring Vise to Blade 10 Stop Rod 10 Stop Bracket 11 Test Run 11 Blade Speed 12 Blade Selection 12 Feed Rate 13 Blade Guides 14 Blade Tensioning 15 Blade Replacement 15 Blade Tracking 17 Maintenance 18 Lubrication 18 CX116 Stand Diagram 19 CX116 Band Saw Diagram 20 CX116 Parts List 21 Warranty 23 ...

Страница 3: ... in the immediate vicinity of your machine BE ALERT DO NOT use prescription or other drugs that may affect your ability or judgment to safely use your machine DISCONNECT the power source when changing drill bits hollow chisels router bits shaper heads blades knives or making other adjustments or repairs NEVER leave a tool unattended while it is in operation NEVER reach over the table when the tool...

Страница 4: ...while it is running DO NOT attempt to remove jammed pieces unless the band saw has come to a complete stop and the power switch has been turned to the OFF position NEVER turn ON the band saw if the blade is in contact with your stock ALWAYS make certain that the bearings are properly adjusted to guide the blade MAINTAIN AND SERVICE your band saw regularly as instructed in the user manual MAKE SURE...

Страница 5: ... like all power tools proper care and safety procedures should be adhered to Motor 3 4 HP 120 V Single Phase 60 Hz Amps 7 8 Amps Speed 1700 R min Blade Speeds 24 35 61 m min Blade Length 64 1 2 Head Swivel 45 60 Angle Cuts 45 60 Vise Jaw Depth 6 1 4 Vise Jaw Height 2 1 2 Max Capacity 90 5 Max Capacity 45 3 3 4 Max Capacity 60 2 Hydraulic Down Feed with Auto Shut Off Yes Heavy Duty Cast Iron Table ...

Страница 6: ...HYSICAL FEATURES ON OFF Switch Table Angle Scale Work Stop 3 4 HP Motor Pulley Belt Cover Blade Tracking Assembly Blade Tension Knob Vise Clamp Vise Hand Wheel Wheel Stand Hydraulic Feed Rubber Foot Carrying Handle Blade Guide Knob Blade Guides ...

Страница 7: ...you begin assembly Use a solvent cleaner that will not damage painted surfaces UNPACKING The machine is properly packaged and is shipped completely in two cartons for safe transportation When unpacking carefully inspect the cartons and ensure that nothing has been damaged during transit WARNING CX116 is a very heavy machine do not over exert yourself For safe moving method use fork truck or get th...

Страница 8: ...e attached to the metal screw of the receptacle Figure 1 120 Volts outlet for CX116 It is strongly recommended not to use extension cords with your CX116 Always try to position your machine close to the power source so that you do not need to use extension cords If you really find it necessary to use an extension cord make sure the extension cord does not exceed 50 feet in length and the cord is 1...

Страница 9: ... 3 Installing the rubber feet Now position the base on the floor and adjust the feet until the base is stable on the floor Tighten the hex nuts against the base to lock the rubber feet Position the front and rear panels on the base and secure the panels to the base with four screws and washers provided Position the left panel between the front and rear panels and secure it using screws and washers...

Страница 10: ...sen the headstock lock lever Rotate the headstock until the pointer reads 0 on the tabletop scale and tighten the headstock lock lever Use a proper size wrench and loosen the two hex nuts securing the vise to the table Figure 6 Squaring the vise to the blade Now place a small machinist square on the vise and adjust the vise so that it is square with the blade Tighten the hex nuts securing the vise...

Страница 11: ...st run to make sure that it works properly and is ready for operation Read and understand the instructions given in this manual before turning the machine on Remove all the tools and foreign objects from the machine Wear safety glasses and secure loose clothing and long hair Connect the cord to the power outlet Raise the band saw with hand and turn on the saw The band saw should run smoothly with ...

Страница 12: ...most common and is the type supplied with the saw It is the most versatile and it provides a good surface finish TOOTH SET Tooth set is the degree to which the teeth are bent away from the blade Typical tooth set styles are raker wave and straight set Raker set is the most common with one tooth offset to the right the next one to the left and the third is straight A wave set will have 3 4 teeth be...

Страница 13: ... piece Should application of this rule not be possible because the thinnest cross section is too thin the piece must be loaded with the wider dimension exposed to the saw teeth and a more coarse blade selected When thin wall pipe or tubing or channel iron are cut a 14 pitch blade is used Fewer than 14 teeth per inch will almost never be satisfactory FEED RATE The speed at which the saw blade will ...

Страница 14: ...guide bearing adjustment hex bolt See figure 11 Figure 11 Blade guide adjustment Adjust the blade guide assembly so that the support bearing touches the blade Now loosen the two nuts securing the side bearings See figure 11 Rotate the side bearing eccentrics until the space between the blade and the bearing is about 0 000 to 0 001 Tighten the nuts Loosen the lock knob and slide the blade guide clo...

Страница 15: ...the blade tension knob to tighten or loosen the blade Figure 13 Blade tension knob BLADE REPLACEMENT The band saw blade will become dull or damaged with use and will need to be replaced with a new one To replace the band saw blade Make sure the cord is disconnected from the power source Hold the headstock and remove the feed cylinder knob shown in figure 14 Remove the safety knob and raise the hea...

Страница 16: ...wheel with one hand and slide it through the guide bearings onto the top wheel with the other hand Adjust the blade on the wheel so that the back of the blade is against the shoulder of the wheels Use the blade tension knob and tension the blade as necessary so that it does not slip off the wheels Spin the wheel with hand and observe how the blade tracks on the wheels If the tracking is fine proce...

Страница 17: ...Remove the wheel guard Loosen the lower hex bolt on the blade wheel assembly but do not remove it See figure 16 Figure 16 Blade tracking set screw Use a hex wrench and adjust the set screw shown in figure 16 Loosening the set screw will move the blade away from the shoulder of the wheel Tightening the set screw will move the blade towards the shoulder of the wheel The blade is tracking properly wh...

Страница 18: ...ece of cloth LUBRICATION The gearbox and all the bearings on the CX116 are permanently lubricated and do not need any more lubrication However you should lubricate some of the adjustment locations and unpainted surfaces Lubricate the following areas BLADE TENSION MECHANISM Open the main blade guard and drop a few drops of oil on the tension knob lead screw BLADE AND GUIDES Lubricate the blade and ...

Страница 19: ...19 CX116 STAND DIAGRAM ...

Страница 20: ...20 CX116 BAND SAW DIAGRAM ...

Страница 21: ...K 38 ELEVATING BLOCK 39 PIN SPRING 3 X 20 40 SCREW CAP M6 1 0 X 12 41 DRIVE WHEEL 42 DRIVE WHEEL POSITION TUBE 43 DRIVE WHEEL FLANGE 44 BEARING 6202 45 C RING EXT M15 46 DRIVE WHEEL SHAFT 47 KEY C5 X 20 48 WORM SHAFT TUBE 49 GASKET 50 WORM 51 PIN SPRING 4 X 24 52 HANDLE 53 SCREW PAN HD M4 0 7 X 30 54 POSITION SWITCH 55 POSITION SWITCH BOX 56 SCREW CAP M12 1 75 X 65 57 ANGLE ADJUSTMENT BASE 58 POSI...

Страница 22: ... HOLDER 114 KNOB LOCK 115 STOCK STOP 116 STOCK STOP ROD 117 VISE POSITION TUBE Φ15 X 2 5 X 1 SH361 117 118 REAR VISE JAW 119 FRONT VISE JAW 120 VISE BED 121 THREADED ROD NUT 122 FRONT JAW HOLDER 123 THREADED ROD 124 HAND WHEEL 125 HAND WHEEL HANDLE 126 BOLT HEX HD M6 1 0 X 30 127 STOP BLOCK 128 POSITION TUBE Φ19 X 1 5 X 10 5 129 GUARD HOLDER 130 WASHER FLAT M16 131 PLATE 132 SCREW CAP M8 1 25 X 20...

Страница 23: ...r handy All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as proof of pur...

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