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13

BLADE BREAKAGE CAN BE 
CAUSED BY:  

 

1. Faulty alignment and adjustment of the 

guides 

2. Insufficient number of teeth contacting 

the cut 

3.  Feeding too fast 
4.  Tooth dullness or absence of sufficient 

set 

5. Excessive tension 
6. Using a blade with a lumpy or 

improperly finished weld 

7. Continuously running the band saw 

when not in use 

 
Never use a blade so coarse that less than 
three consecutive teeth are engaged in the 
work piece at one time. (Too few teeth will 
cause the teeth to strip out). 
 
Never use a blade finer than required to 
obtain a satisfactory surface finish or 
satisfactory flatness (Too many teeth 
engaged in the work piece will prevent 
attainment of satisfactory sawing rate; 
frequently produces "dished" cuts or cuts 
which are neither square nor parallel). 
 
When thin rectangular solid bar is to be 
sawed, the work should whenever possible, 
be loaded with the thinnest cross section 
exposed to the blade teeth. The pitch 
(number of teeth per inch of the blade) 
selected must provide engagement of at 
least three consecutive teeth in the work 
piece. Should application of this rule not be 
possible because the thinnest cross section 
is too thin, the piece must be loaded with 
the wider dimension exposed to the saw 
teeth and a more coarse blade selected. 
 
When thin wall pipe or tubing or channel 
iron are cut, a 14 pitch blade is used. Fewer 
than 14 teeth per inch will almost never be 
satisfactory. 

FEED RATE 

 

The speed at which the saw blade will cut 
through the work piece is controlled by feed 
rate dial. 

Figure-10 Feed rate dial 

 
The feed rate dial controls the amount of 
fluid that circulates around the hydraulic 
cylinder, controlling the feed rate. Turning 
the dial counter clockwise, increases the 
fluid circulation, allowing the head to move 
downward while turning it clockwise 
decreases the fluid circulation. When the 
dial knob is turned all the way, it locks the 
head in place. 
 
To set the feed rate: 
 
Raise the headstock and turn the feed rate 
dial clockwise to lock the headstock in 
position. 
 
Clamp the work piece in the table vise. 
 
Turn the feed rate dial counter clockwise 
and move the headstock so that blade is a 
few inches above the work piece. 
 
Make sure the correct blade is installed and 
the correct blade speed is selected. 
 
Connect the cord to the power source and 
turn the saw ON. 

Содержание CX116

Страница 1: ...CX116 5 METAL BAND SAW WITH SWIVEL HEAD User Manual Version 1 0 ...

Страница 2: ...8 Cabinet Wheels and Feet 9 Stop Bolt Adjustment 10 Squaring Vise to Blade 10 Stop Rod 10 Stop Bracket 11 Test Run 11 Blade Speed 12 Blade Selection 12 Feed Rate 13 Blade Guides 14 Blade Tensioning 15 Blade Replacement 15 Blade Tracking 17 Maintenance 18 Lubrication 18 CX116 Stand Diagram 19 CX116 Band Saw Diagram 20 CX116 Parts List 21 Warranty 23 ...

Страница 3: ... in the immediate vicinity of your machine BE ALERT DO NOT use prescription or other drugs that may affect your ability or judgment to safely use your machine DISCONNECT the power source when changing drill bits hollow chisels router bits shaper heads blades knives or making other adjustments or repairs NEVER leave a tool unattended while it is in operation NEVER reach over the table when the tool...

Страница 4: ...while it is running DO NOT attempt to remove jammed pieces unless the band saw has come to a complete stop and the power switch has been turned to the OFF position NEVER turn ON the band saw if the blade is in contact with your stock ALWAYS make certain that the bearings are properly adjusted to guide the blade MAINTAIN AND SERVICE your band saw regularly as instructed in the user manual MAKE SURE...

Страница 5: ... like all power tools proper care and safety procedures should be adhered to Motor 3 4 HP 120 V Single Phase 60 Hz Amps 7 8 Amps Speed 1700 R min Blade Speeds 24 35 61 m min Blade Length 64 1 2 Head Swivel 45 60 Angle Cuts 45 60 Vise Jaw Depth 6 1 4 Vise Jaw Height 2 1 2 Max Capacity 90 5 Max Capacity 45 3 3 4 Max Capacity 60 2 Hydraulic Down Feed with Auto Shut Off Yes Heavy Duty Cast Iron Table ...

Страница 6: ...HYSICAL FEATURES ON OFF Switch Table Angle Scale Work Stop 3 4 HP Motor Pulley Belt Cover Blade Tracking Assembly Blade Tension Knob Vise Clamp Vise Hand Wheel Wheel Stand Hydraulic Feed Rubber Foot Carrying Handle Blade Guide Knob Blade Guides ...

Страница 7: ...you begin assembly Use a solvent cleaner that will not damage painted surfaces UNPACKING The machine is properly packaged and is shipped completely in two cartons for safe transportation When unpacking carefully inspect the cartons and ensure that nothing has been damaged during transit WARNING CX116 is a very heavy machine do not over exert yourself For safe moving method use fork truck or get th...

Страница 8: ...e attached to the metal screw of the receptacle Figure 1 120 Volts outlet for CX116 It is strongly recommended not to use extension cords with your CX116 Always try to position your machine close to the power source so that you do not need to use extension cords If you really find it necessary to use an extension cord make sure the extension cord does not exceed 50 feet in length and the cord is 1...

Страница 9: ... 3 Installing the rubber feet Now position the base on the floor and adjust the feet until the base is stable on the floor Tighten the hex nuts against the base to lock the rubber feet Position the front and rear panels on the base and secure the panels to the base with four screws and washers provided Position the left panel between the front and rear panels and secure it using screws and washers...

Страница 10: ...sen the headstock lock lever Rotate the headstock until the pointer reads 0 on the tabletop scale and tighten the headstock lock lever Use a proper size wrench and loosen the two hex nuts securing the vise to the table Figure 6 Squaring the vise to the blade Now place a small machinist square on the vise and adjust the vise so that it is square with the blade Tighten the hex nuts securing the vise...

Страница 11: ...st run to make sure that it works properly and is ready for operation Read and understand the instructions given in this manual before turning the machine on Remove all the tools and foreign objects from the machine Wear safety glasses and secure loose clothing and long hair Connect the cord to the power outlet Raise the band saw with hand and turn on the saw The band saw should run smoothly with ...

Страница 12: ...most common and is the type supplied with the saw It is the most versatile and it provides a good surface finish TOOTH SET Tooth set is the degree to which the teeth are bent away from the blade Typical tooth set styles are raker wave and straight set Raker set is the most common with one tooth offset to the right the next one to the left and the third is straight A wave set will have 3 4 teeth be...

Страница 13: ... piece Should application of this rule not be possible because the thinnest cross section is too thin the piece must be loaded with the wider dimension exposed to the saw teeth and a more coarse blade selected When thin wall pipe or tubing or channel iron are cut a 14 pitch blade is used Fewer than 14 teeth per inch will almost never be satisfactory FEED RATE The speed at which the saw blade will ...

Страница 14: ...guide bearing adjustment hex bolt See figure 11 Figure 11 Blade guide adjustment Adjust the blade guide assembly so that the support bearing touches the blade Now loosen the two nuts securing the side bearings See figure 11 Rotate the side bearing eccentrics until the space between the blade and the bearing is about 0 000 to 0 001 Tighten the nuts Loosen the lock knob and slide the blade guide clo...

Страница 15: ...the blade tension knob to tighten or loosen the blade Figure 13 Blade tension knob BLADE REPLACEMENT The band saw blade will become dull or damaged with use and will need to be replaced with a new one To replace the band saw blade Make sure the cord is disconnected from the power source Hold the headstock and remove the feed cylinder knob shown in figure 14 Remove the safety knob and raise the hea...

Страница 16: ...wheel with one hand and slide it through the guide bearings onto the top wheel with the other hand Adjust the blade on the wheel so that the back of the blade is against the shoulder of the wheels Use the blade tension knob and tension the blade as necessary so that it does not slip off the wheels Spin the wheel with hand and observe how the blade tracks on the wheels If the tracking is fine proce...

Страница 17: ...Remove the wheel guard Loosen the lower hex bolt on the blade wheel assembly but do not remove it See figure 16 Figure 16 Blade tracking set screw Use a hex wrench and adjust the set screw shown in figure 16 Loosening the set screw will move the blade away from the shoulder of the wheel Tightening the set screw will move the blade towards the shoulder of the wheel The blade is tracking properly wh...

Страница 18: ...ece of cloth LUBRICATION The gearbox and all the bearings on the CX116 are permanently lubricated and do not need any more lubrication However you should lubricate some of the adjustment locations and unpainted surfaces Lubricate the following areas BLADE TENSION MECHANISM Open the main blade guard and drop a few drops of oil on the tension knob lead screw BLADE AND GUIDES Lubricate the blade and ...

Страница 19: ...19 CX116 STAND DIAGRAM ...

Страница 20: ...20 CX116 BAND SAW DIAGRAM ...

Страница 21: ...K 38 ELEVATING BLOCK 39 PIN SPRING 3 X 20 40 SCREW CAP M6 1 0 X 12 41 DRIVE WHEEL 42 DRIVE WHEEL POSITION TUBE 43 DRIVE WHEEL FLANGE 44 BEARING 6202 45 C RING EXT M15 46 DRIVE WHEEL SHAFT 47 KEY C5 X 20 48 WORM SHAFT TUBE 49 GASKET 50 WORM 51 PIN SPRING 4 X 24 52 HANDLE 53 SCREW PAN HD M4 0 7 X 30 54 POSITION SWITCH 55 POSITION SWITCH BOX 56 SCREW CAP M12 1 75 X 65 57 ANGLE ADJUSTMENT BASE 58 POSI...

Страница 22: ... HOLDER 114 KNOB LOCK 115 STOCK STOP 116 STOCK STOP ROD 117 VISE POSITION TUBE Φ15 X 2 5 X 1 SH361 117 118 REAR VISE JAW 119 FRONT VISE JAW 120 VISE BED 121 THREADED ROD NUT 122 FRONT JAW HOLDER 123 THREADED ROD 124 HAND WHEEL 125 HAND WHEEL HANDLE 126 BOLT HEX HD M6 1 0 X 30 127 STOP BLOCK 128 POSITION TUBE Φ19 X 1 5 X 10 5 129 GUARD HOLDER 130 WASHER FLAT M16 131 PLATE 132 SCREW CAP M8 1 25 X 20...

Страница 23: ...r handy All returned merchandise will be subject to a minimum charge of 15 for re stocking and handling with the following qualifications Returns must be pre authorized by us in writing We do not accept collect shipments Items returned for warranty purposes must be insured and shipped pre paid to the nearest warehouse Returns must be accompanied with a copy of your original invoice as proof of pur...

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