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XPL

Copley Controls, 20 Dan Road, Canton, MA 02021, USA 

Tel: 781-828-8090 

Fax: 781-828-6547

 

Tech Support: E-mail: [email protected], Web: 

http://www.copleycontrols.co

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Page 2 of 28

RoHS

Xenus

 

Plus

 CANopen

GENERAL SPECIFICATIONS

 

Test conditions: Wye connected load: 2 mH line-line. Ambient temperature = 25 °C. Power input = 230 Vac, 60 Hz, 1 Ø

ModeL

 

XPL-230-18  

XPL-230-36 

XPL-230-40

OUTPUT CURRENT

 

Peak Current 

18 (12.7) 

36 (25.5) 

40 (28.3) 

Adc (Arms, sinusoidal)

 

 

Peak time 

s

 

 

Continuous current (Note 1) 

6 (4.24) 

12 (8.5) 

20 (14.1) 

Adc (Arms, sinusoidal)

INPUT POWER 

 

Mains voltage, phase, frequency 

 

100~240 

 

Vac, ±10%, 1 Ø or 3 Ø, 47~63 Hz

 

 

Mains current 

 

20 

  

Arms

 

 

+24 Vdc  Control power 

 

+20 to +32 Vdc, 500 mA max 

 

Required for operation

DIGITAL CONTROL 

 

Digital Control Loops 

Current, velocity, position. 100% digital loop control

 

 

Sampling rate (time) 

Current loop: 16 kHz (62.5 µs), Velocity & position loops: 4 kHz (250 µs)

 

 

Bus voltage compensation 

Changes in bus or mains voltage do not affect bandwidth

 

 

Minimum load inductance 

200 µH line-line

COMMAND INPUTS (NOTE: DIGITAL INPUT FUNCTIONS ARE PROGRAMMABLE)

  Distributed Control Modes 

 

CANopen 

Position, Velocity, Torque, Homing, Profile, and Interpolated profile modes

 

  Stand-alone mode 

 

Analog torque, velocity, position reference 

±10 Vdc, 16 bit resolution 

Dedicated differential analog input

 

 

    Input impedance 

74.8 k

 

Between Ref(+), Ref(-)

 

 

Digital position reference 

Pulse/Direction, CW/CCW 

Stepper commands (2 MHz maximum rate)

 

 

 

Quad A/B Encoder 

2 M line/sec, 8 Mcount/sec (after quadrature)

 

 

Digital torque & velocity reference 

PWM , Polarity 

PWM = 0% - 100%, Polarity = 1/0

 

 

 

PWM 50% 

PWM = 50% ±50%, no polarity signal required

 

 

 

PWM frequency range 

1 kHz minimum, 100 kHz maximum

 

 

 

PWM minimum pulse width 

220 ns

 

 

Indexing 

Up to 32 sequences can be launched from inputs or ASCII commands.

 

 

Camming 

Up to 10 CAM tables can be stored in flash memory

 

 

ASCII 

RS-232, 9600~115,200 Baud, 3-wire, RJ-11 connector

DIGITAL INPUTS

 

Number 

15

 

 

[IN1,2] 

Non-isolated Schmitt trigger, 1 µs RC filter, 24 Vdc max, V

t

+ = 2.5~3.5 Vdc, V

t

- = 1.3~2.2 Vdc, V

H

+ = 0.7~1.5 Vdc

 

 

 

10 k

 programmable per input to pull-up to +5 Vdc or pull-down to ground

 

 

[IN3~6] 

Non-isolated line receiver, 100 ns RC filter, +12 Vdc max, programmable as 4 single-ended, or 2 differential

 

 

 

Single-ended: [IN3,4] or [IN5,6]: Vin-LO <= 2.3 Vdc, Vin-HI >= 2.7 Vdc, Vhysteresis = 400 mVdc

 

 

 

Differential: [IN3/4] or [IN5/6]: Vin-LO <= -200 mVdc, Vin-HI >= 200 mVdc, Vhysteresis = ±200 mVdc

 

 

[IN7~14] 

Opto-isolated, ±15~30 Vdc compatible, bi-polar, 2 groups of 4 with common for each group

 

 

[IN15] 

Encoder fault; same electrical specs as [IN1,2,15] except 10 k

 fixed pull-up to +5 Vdc

ANALOG INPUTS

 

Number 

3

 

 

[AIN1~2] 

Differential, ±10 Vdc, 5 k

 input impedance, 16-bit resolution

 

 

[AIN3] 

Single-ended, motor temperature sensor, 4.99 k

 pulled-up to +5 Vdc, 12-bit resolution

DIGITAL OUTPUTS

 

Number 

6

 

 

[OUT1~2] 

Current-sinking MOSFET with 1 k

 pullup to +5 Vdc through diode

 

 

 

1 Adc max, +40 Vdc max; external flyback diode required if driving inductive loads

 

 

[OUT3] 

High-speed CMOS buffer, ±32 mA

 

 

[OUT4~5] 

Opto-isolated Darlingtons with 36V Zener flyback diodes, 20 mA max

 

 

[OUT6] 

Motor brake control: opto-isolated, current-sinking with flyback diode to +24 Vdc, 1 Adc max

ANALOG OUTPUT

 

Number 

1

 

 

Range 

±5 Vdc single-ended, 12-bit resolution

MULTI-MODE ENCODER PORT

 

As Input 

Secondary digital quadrature encoder (A, /A, B, /B, X, /X), 121 Ω terminating resistors

 

 

 

18 M-counts/sec, post-quadrature (4.5 M-lines/sec)

 

 

As Output 

Quadrature encoder emulation with programmable resolution to 4096 lines (65,536 counts) per rev

 

 

 

from analog sin/cos encoders or resolvers. Buffered signals from digital quad A/B/X primary encoder

 

 

 

A, /A, B, /B, X, /X, from MAX3032 differential line driver

RS-232 PORT

 

Signals 

RxD, TxD, Gnd in 6-position, 4-contact RJ-11 style modular connector

 

 

Mode 

Full-duplex, DTE serial communication port for drive setup and control, 9,600 to 115,200 baud

 

 

Protocol 

Binary and ASCII formats

CAN PORT

 

Signals 

CANH, CANL, Gnd in 8-position dual RJ-45 style modular connector, wired as per CAN Cia DR-303-1, V1.1

 

 

Format 

CAN V2.0b physical layer for high-speed connections compliant

 

 

Data 

CANopen Device Profile DSP-402

 

 

Address selection 

16 position rotary switch on front panel with 3 additional address bits available as

 

 

 

 digital inputs or programmable to flash memory (7-bit addressing, 127 nodes per CAN network)

STATUS INDICATOR LEDS

 

Drive Status 

Bicolor LED, drive status indicated by color, and blinking or non-blinking condition

 

 

CAN Status 

Bicolor LED, status of CAN bus indicated by color and blink codes to CAN Indicator Specification 303-3

NOTES:

 

1. Heatsinking and/or forced-air cooling is required for continuous output power rating

 

  

2. Brake[OUT6] is programmable as motor brake, or as general purpose digital output

Содержание Xenus Plus CANopen XPL Series

Страница 1: ...Vac Ic Ip XPL 230 18 100 240 6 18 XPL 230 36 100 240 12 36 XPL 230 40 100 240 20 40 Add R for resolver feedback option Control Modes Indexer Point to Point PVT Camming Gearing Position Velocity Torqu...

Страница 2: ...n LO 2 3 Vdc Vin HI 2 7 Vdc Vhysteresis 400 mVdc Differential IN3 4 or IN5 6 Vin LO 200 mVdc Vin HI 200 mVdc Vhysteresis 200 mVdc IN7 14 Opto isolated 15 30 Vdc compatible bi polar 2 groups of 4 with...

Страница 3: ...drive without heatsink 3 1 lb 1 40 kg for XPL HS heatsink 1 86 lb 0 84 kg for XPL HL heatsink Ambient temperature 0 to 45 C operating 40 to 85 C storage Humidity 0 to 95 non condensing Contaminants Po...

Страница 4: ...nating resistors 18 M counts sec post quadrature 4 5 M lines sec As Emulated Output Quadrature encoder emulation with programmable resolution to 4096 lines 65 536 counts per rev from analog sin cos en...

Страница 5: ...lap LED color may be red green off or flashing of either color CAN status LED 6 9 1 5 D Sub 9F 3 3 2 2 1 8 CAN_L CAN_GND CAN_H CAN_L RJ 45 CAN_GND CAN_H 7 1 J7 Pin 8 Pin 1 canopen connectors Dual RJ 4...

Страница 6: ...e ASCII Interface to Enable the amplifier in Programmed Position mode Home the axis Issue a series of move commands while monitoring position velocity and other run time variables Additional informati...

Страница 7: ...ut diodes the control core will be able to control the on off state of the PWM outputs safe torque OFF STO functional diagram In order for the PWM outputs of the Xenus Plus to be activated current mus...

Страница 8: ...d from devices with active pull up and pull down to take advantage of the high speed inputs Single ended PWM Direction Single ended 50 PWM differential 50 PWM differential PWM Direction Single ended p...

Страница 9: ...ck cable that could occur if the motor encoder had to drive two differential inputs in parallel each with it s own 121 ohm terminating resistor Secondary Encoder Input Input Output Select MAX3032 MAX3...

Страница 10: ...B Quad encoder inputs for Position or Camming modes differential single ended 12 Vdc max 12 Vdc max NON ISOLATED digital INPUTS Inputs IN1 2 are 24V tolerant These are high speed types with pull up r...

Страница 11: ...99k 5 1V IN9 5 4 99k 5 1V IN10 6 24V opto isolated digital INPUTS These inputs have all the programmable functions of the GP inputs plus opto isolation There are two groups of four inputs each with it...

Страница 12: ...riving PLC inputs that are opto isolated and connected to 24 Vdc The diode prevents conduction from 24 Vdc through the 1 k resistor to 5 Vdc in the drive This could turn the PLC input on giving a fals...

Страница 13: ...ange of 10V to 13 2V 5V output 400 mA Signal Ground 21 20 17 5 19 Sin Sin Cos Cos Inx Inx 18 1 10k 121 J10 10k 121 Encoder FG sin cos 5V 0V 23 22 10k 121 indx Frame Ground 10k Sin Cos Indx 10k 10k ANA...

Страница 14: ...SI in the use of clock and data signals but which also supports analog sin cos channels from the same encoder The number of position data bits is programmable as is the use of sin cos channels Use of...

Страница 15: ...lectrical cycle of the motor There are three of them U V W and they may be sourced by magnetic sensors in the motor or by encoders that have Hall tracks as part of the encoder disc They typically oper...

Страница 16: ...e external controllers that also need the motor feedback encoder signals because these now come from J8 the Control connector In addition to eliminating Y cabling where the motor feedback cable has to...

Страница 17: ...ARE CONNECTED TO MAINS POWER Fuse Fuse Earth Fuse Fuse Optional J3 REGEN REGEN Frame Ground U V W 1 4 5 2 3 4 3 2 1 Mot U Mot V Mot W Frame Ground J4 J1 J2 J8 24V BRAKE RTN Signal Ground Aout OUT2 OUT...

Страница 18: ...RCUITS ON J1 J2 J3 ARE CONNECTED TO MAINS POWER Fuse Fuse Earth Fuse Fuse Optional J3 REGEN REGEN Frame Ground U V W 1 4 5 2 3 4 3 2 1 Mot U Mot V Mot W Frame Ground J4 J1 J2 J8 24V BRAKE RTN Signal G...

Страница 19: ...AC MAINS 100 to 240 Vac 1 or 3 47 to 63 Hz L3 L2 L1 Fuse 1 H N LINE FILTER BRUSHLESS MOTOR DANGER HIGH VOLTAGE CIRCUITS ON J1 J2 J3 ARE CONNECTED TO MAINS POWER Fuse Fuse Earth Fuse Fuse Optional J3...

Страница 20: ...nd XPL 230 40 R models AWG 14 600V for XPL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style 5 0 mm pluggable female terminal...

Страница 21: ...rame Gnd 10 Enc B1 19 Sin1 2 Hall U 11 Enc B1 20 Cos1 3 Hall V 12 Enc A1 21 Cos1 4 Hall W 13 Enc A1 22 Index1 5 Signal Gnd 14 Enc S1 23 Index1 6 5 Vdc Out 15 Enc S1 24 IN15 ENCFLT 7 AIN3 Motemp 16 Sig...

Страница 22: ...30 40 R models AWG 14 600V for XPL 230 18 R Shielded cable required for CE compliance J2 Cable Connector Wago 51118008 or 721 104 026 047 RN01 0000 Euro style 5 0 mm pluggable female terminal block Ca...

Страница 23: ...c B1 19 Sin1 S3 2 Hall U 11 Enc B1 20 Cos1 S4 3 Hall V 12 Enc A1 21 Cos1 S2 4 Hall W 13 Enc A1 22 Ref R2 5 Signal Gnd 14 Enc S1 23 Ref R1 6 5 Vdc Out 15 Enc S1 24 IN15 ENCFLT 7 AIN3 Motemp 16 Signal G...

Страница 24: ...e Because of their smaller wire gauge these should not be used as part of a safety ground system Motor cases can be safety grounded either at the motor by earthing the frame or by a grounding conducto...

Страница 25: ...ive remains at earth potential and eliminating a shock hazard that could occur of the chassis were allowed to float to the potential of the mains While this connection keeps the heatplate at earth pot...

Страница 26: ...o protective sheets blue on one side and clear on the other Both must be removed when the interface pad is installed STEPS TO INSTALL 1 Remove the blue protective sheet from one side of the pad and pl...

Страница 27: ...7 6 5 4 3 2 1 Standard Heatsink Low Profile Heatsink w fan Low Profile Heatsink or no Heatsink w fan Standard Heatsink w fan 5 1 2 3 4 No Heatsink Mains 240 Vac Continuous Output Current Adc Ambient...

Страница 28: ...above Norcomp 979 015 020R121 CME 2 J5 CME 2 Drive Configuration Software CD ROM SER CK RS 232 Cable Kit Heatsink Kits for Field Installation Optional XPL HL Heatsink Kit Low Profile 1 Heatsink low p...

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