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Mounting and installation work

Mounting and installation work

5.1

Safety notes on mounting and installation work

Qualification of personnel

All mounting and installation work must be carried out only by

well qualified personnel authorised by

the owner

. It is the owner’s responsibility to verify proper qualification of the personnel.

General notes

Strictly observe and comply with all information given in the present installation manual regarding the

mounting of the unit and the installation of water, steam and electricity.
Observe and comply with all local regulations dealing with water, steam and electrical installations.

Safety

Some installation work requires removal of the unit covers. Please note the following:

DANGER!

Danger of electric shock!

The Condair RS is mains powered. Live parts may be exposed when the unit is open. Touching

live parts may cause severe injury or danger to life.
Prevention:

The Condair RS must be connected to the mains only after all mounting and installation

work has been completed, all installations have been checked for correct workmanship and the unit

is closed and properly locked.

CAUTION!

The electronic components inside the humidifier are very sensitive to electrostatic discharge.
Prevention:

To protect these components against damage caused by electrostatic discharge (ESD

protection) appropriate measures must be taken when the unit is open for installation work.

Содержание RS series

Страница 1: ...Steam humidifier Condair RS 2580645 A EN 1610 INSTALLATION MANUAL Humidification and Evaporative Cooling...

Страница 2: ...dairGroupAG Neitherthisdocument nor the information contained herein shall be reproduced used or disclosed to others without the written authori sation of Condair Group AG except to the extent require...

Страница 3: ...Blower pack 21 4 Receiving and storage 22 4 1 Inspection 22 4 2 Storage and Transportation 23 5 Mounting and installation work 24 5 1 Safety notes on mounting and installation work 24 5 2 Installatio...

Страница 4: ...Admissible control signals 56 5 7 Electrical installation 57 5 7 1 Notes on electrical installation 57 5 7 2 Wiring diagram Condair RS 5 40 Single units S and M 58 5 7 3 Wiring diagram Condair RS 50 8...

Страница 5: ...s documentation please contact your Condair representative They will be glad to assist you 1 2 Notes on the installation manual Limitation The subject of this installation manual is the Condair RS ste...

Страница 6: ...injury to persons DANGER The catchword DANGER used in conjunction with the general caution symbol designates safety and danger notes in this installation manual that if neglected may lead to severe in...

Страница 7: ...g with the Condair RS are familiar and comply with the appropriate regulations on work safety and the prevention of accidents Intended use The Condair RS steam humidifier is intended exclusively for a...

Страница 8: ...afety to the owner without delay and to secure the Condair RS against accidental power up Prohibited modifications to the unit NomodificationsmustbeundertakenontheCondairRSwithouttheexpresswrittencons...

Страница 9: ...80V 3 500V 3 600V 3 kg h kg h kg h kg h kg h kg h kg h kg h kg h kg h kg h S RS 5 5 0 5 0 4 6 5 0 5 4 RS 8 8 0 8 0 7 3 8 0 8 7 RS 10 9 8 9 8 9 0 10 0 10 7 10 8 11 8 12 8 13 9 10 3 M RS 16 14 9 16 0 14...

Страница 10: ...h kg h kg h kg h kg h kg h kg h kg h kg h L RS 50 50 0 53 4 L RS 60 60 0 64 0 L RS 80 80 0 86 2 Fig 2 Overview single units Large L Module B Module A I O B A Driver board Module A Driver board Module...

Страница 11: ...6 22 2 31 0 21 3 32 0 2 M RS 60 2 30 0 2 29 5 2 26 9 2 30 0 2 32 0 2 24 0 2 18 8 2 20 5 2 22 2 2 21 3 2 M RS 80 2 36 1 2 40 0 2 43 1 2 36 0 2 39 4 2 42 9 2 46 5 2 42 7 A Module A B Module B Fig 3 Ove...

Страница 12: ...E Extension unit Fig 4 Overview Linkup systems 3 x M Extension ModuleA Main Module B Main ModuleA 50 mm 50 mm I O I O Driver board Main A Driver board Main B Control board RFI Heating voltage Main A...

Страница 13: ...nsion ModuleA Extension Module B Main Module B Main ModuleA 50 mm 50 mm 50 mm I O I O Driver board Main A Driver board Main B Control board RFI Heating voltage Main A Heating voltage Main B Heating vo...

Страница 14: ...ltage 400V 3 50 60Hz El Power 30 0 kW 43 3 A Steam capacity 40 0 kg h Steam humidifier Water press 100 1000 kPa 1 10 bar Main Unit Module A Engineered in Switzerland Made in Germany Production Month Y...

Страница 15: ...230V 1 50 60Hz 230V 1 200V 3 50 60Hz 200V 3 230V 3 50 60Hz 230V 3 380V 3 50 60Hz 380V 3 400V 3 50 60Hz 400V 3 415V 3 50 60Hz 415V 3 440V 3 50 60Hz 440V 3 460V 3 50 60Hz 460V 3 480V 3 50 60Hz 480V 3 5...

Страница 16: ...e control voltage supply for sites with 3 phase single voltage supply without neutralconductor Onlyavailableforsupply voltages 400 500 V 3 50 60 Hz 1xTR S RS 5 RS 20 1xTR M RS 24 RS 40 1xTR S RS 50 or...

Страница 17: ...he Condair RS 1xCG 2xCG or 1xCG for units L 3xCG 4xCG Total drain valve Set including solenoid drain valve and hose for automatic draining of the lime collector tank 1xSV 2xSV 3xSV 4xSV Insulation jac...

Страница 18: ...or separated from the unit to the wall see details in chapter 3 4 2 3 1xBP 2xBP 3xBP 4xBP Support steam for distribution pipe Support for vertical mounting of the steam distribution pipe DV81 1xVS DV...

Страница 19: ...pe Length in mm L in mm in kg h DV81 200 200 210 400 10 DV81 350 350 400 600 30 DV81 500 500 600 750 30 DV81 650 650 750 900 50 DV81 800 800 900 1100 50 DV81 1000 1000 1100 1300 50 DV81 1200 1200 1300...

Страница 20: ...specified Please consult the data in the following table System 1 System 2 System 3 System 4 Number of steam connector 1 2 3 4 Max steam capacity 45 30 kg h 90 60 kg h 135 90 kg h 180 120 kg h Duct wi...

Страница 21: ...team humidifiers Condair RS are used for direct room humidification The blower packs are mounted directly on the humidifier or separately above the humi difier to the wall Note further information on...

Страница 22: ...ard box with Fastening set Installation manual this document operation manual and spare parts list Water drain hose with hose clamp Supply cable between Module A to Module B for double units and Linku...

Страница 23: ...ponents in their original packaging and use appropriate lifting transporting devices WARNING It is the customer s responsibility to ensure that operators are trained in handling heavy goods and that t...

Страница 24: ...d electrical installations Safety Some installation work requires removal of the unit covers Please note the following DANGER Danger of electric shock The Condair RS is mains powered Live parts may be...

Страница 25: ...mm Water supply connector G 3 4 Water supply pipe min inner diameter 8 mm supplied by others 1 10 bar 1 40 C with optional drain water cooling 2 10 bar 1 25 C Air proving switch external safety chain...

Страница 26: ...r Shut off valve and filter 5 m Water drain connector 30 mm Water supply connector G 3 4 Water supply pipe min inner diameter 8 mm supplied by others 1 10 bar 1 40 C with optional drain water cooling...

Страница 27: ...nsions in mm X 420 530 1000 Y 370 406 406 Z 670 780 780 Netweight in kg 27 2 40 3 81 0 Operating weight in kg 40 2 65 8 132 0 Y X Z min 50 mm m i n 6 0 0 m m min 50 mm min 400 mm min 600 mm recommende...

Страница 28: ...maintenance purposes The minimum distances shown in Fig 9 must be maintained In order to use the cables supplied with double units and Linkup systems the unit must be mounted on the same height with...

Страница 29: ...0 556 0 c in mm 80 2 88 6 d in mm 304 8 406 4 Weights Housing size RS 5 10 S RS 16 40 M Netweight in kg 27 2 40 3 Operating weight in kg 40 2 65 8 5 3 2 Mounting the humidifier 5 3 2 1 Standard mounti...

Страница 30: ...on Housing size RS 50 80 L a in mm 164 0 b in mm 426 0 c in mm 117 2 d in mm 406 4 Weights Housing size RS 50 80 L Netweight in kg 81 0 Operating weight in kg 132 0 Overview standard mounting single u...

Страница 31: ...into the dowels of the attachment points A until the distance between the wall and the screw head is 5 mm 3 Unlock the screws of the front panels of the unit then remove the front panels 4 Hang up the...

Страница 32: ...ting single units Small and Medium Dimension Housing size RS 5 10 S RS 16 40 M a in mm 193 5 193 5 b in mm 304 8 406 4 c in mm 57 6 61 8 Weights Housing size RS 5 10 S RS 16 40 M Netweight in kg 27 2...

Страница 33: ...A Dimension Housing size RS 50 80 L a in mm 263 5 b in mm 406 4 c in mm 117 2 Weights Housing size RS 50 80 L Netweight in kg 81 0 Operating weight in kg 132 0 Overview rail mounting single units Lar...

Страница 34: ...ting rail horizontally using a spirit level 3 Unlock the screw of the front panels then remove the front panels 4 Hang up the unit onto the mounting rail Then fix the unit to the mounting rail using t...

Страница 35: ...Adequate upslope downslope min 15 8 5 No restrictions Condensate trap at the lowest point Hose or fixed pipe with same inner diameter as steam outlet Condsensate line Min downslope 15 8 5 No restrict...

Страница 36: ...he lowest point Hose or fixed pipe with same inner diameter as steam outlet Blower Pack mounted separated from the steam humidifier Blower Pack mounted directly on steam humidifier Condsensate line Mi...

Страница 37: ...rature range of 15 C to 30 C The values given in bold type apply to steam distribution pipes DV81 the values in brackets apply to the OptiSorp steam distribution system Humidity at inlet 1 in rh Lengt...

Страница 38: ...ribution pipes or the steam distribution system OptiSorp must be used If this is the case contact your Condair representative Minimum distances to be observed To prevent the steam that is emitting fro...

Страница 39: ...stallation work before diffuser before humidity controller humidity sensor 1 x BN 5 x BN before after filter heater 1 5 x BN 1 97 50 mm 2 5 x BN before aerosol filter before after fan zone exit 1 97 5...

Страница 40: ...tribution pipes are installed on the suction side of the duct the maximum vacuum must not exceed 1000 Pa Select a location for the installation tailored to suit your duct see the following illustratio...

Страница 41: ...min 150 mm H 1 4 1 4 1 4 1 4 H min 400 mm H min 720 mm H 1 6 1 6 1 6 1 6 2 6 H min 600 mm g min 150 mm H 1 6 1 6 1 6 1 6 2 6 gmin gmin gmin H min 500 mm H 1 5 1 5 1 5 1 5 1 5 Note When locating the Op...

Страница 42: ...condens ing along the duct wall Poor airflow conditions within the air duct e g caused by obstacles tight bends etc can lead to condensation of the humidified air Steam distribution pipes must not be...

Страница 43: ...0 4 5 6 5 B min m 0 5 0 5 0 5 1 5 0 5 0 5 0 5 1 0 C min m 2 2 D min m 0 5 E min m 1 0 E max m 4 0 recommended 2 0 Note The minimum spaces in the table apply for a room atmosphere of 15 C and 60 rh Fo...

Страница 44: ...and humidi fier steam outlet by means of hose clamps Solid steam pipes should be connected to the steam distributor and steam humidifier with short lengths of steam hose secured with hose clamps Caut...

Страница 45: ...Installation examples Fig 17 Steam distributor mounted more than 500 mm above the top edge of the humidifier min 200 mm min 200 mm Rmin 300 mm Rmin 300 mm min 300 mm min 300 mm max 4 m max 4 m min 30...

Страница 46: ...acle Install condensate drain full size T at the lowest point m i n 2 0 0 m m Rmin 300 mm min 300 mm max 4 m min 300 mm m i n 2 0 0 m m m i n 2 0 0 m m R m i n 3 0 0 m m R m in 3 0 0 m m max 4 m min 3...

Страница 47: ...47 Mounting and installation work Fig 19 Steam line with solid piping and insulation Steam line must be insulated over the entire length max 4 m min 200 mm Rmin 5 x D min 300 mm min 300 mm...

Страница 48: ...ternal diameter for solid steam lines must be maintained 3 Condensate trap not sufficiently high and installed too near at the steam distributor The condensate trap must be at least 300 mm below the c...

Страница 49: ...mum bend radius of 300 mm 5 x internal diameter with fixed piping Have the instructions for hose layout been followed Steam hose no sagging condensate pocket or condensate drain with trap hose bend wi...

Страница 50: ...touch funnel if using DI or RO water use supplied drain hose or stainless steel pipe only Open funnel with trap supplied by others min 40 mm 1 10 bar 1 40 C with optional drain water cooling 2 10 bar...

Страница 51: ...lope min 15 8 5 to collector pipe Fix drain hoses with hose clamp to the hose connectors of the collector pipe if using DI or RO water use supplied drain hose or stainless steel pipe only Collector wi...

Страница 52: ...ection material must be pressure proof and certified for use in drinking water systems Important Before connecting the water line the line must be well flushed out CAUTION The thread at the humidifier...

Страница 53: ...tional drain water cooling recomended Are all components and pipes properly secured and are all threaded connections securely tight ened Is the water system properly sealed Does the water supply insta...

Страница 54: ...ontrol The humidity sensor A1 is preferably located in the exhaust air duct or in the room itself The humidity sensor A2 for the limitation of the supply air humidity is located in the supply air duct...

Страница 55: ...plication Application Location of the humidity sensor room or exhaust air duct supply air duct Air conditioning systems with supply air portion up to 33 System 1 System 1 supply air portion up to 66 S...

Страница 56: ...ontrol with internal PI controller Control signals Humidity sensor signals 0 5 VDC 0 5 VDC 1 5 VDC 1 5 VDC 0 10 VDC Potentiometer 140 10 k 0 10 VDC Potentiometer 140 10 k 2 10 VDC 2 10 VDC 0 20 VDC 0...

Страница 57: ...led and qualified technical personnel e g electrician with appropriate training authorised by the owner It is the owner s responsibility to verify proper qualification of the personnel The electrical...

Страница 58: ...1 A4 Limiter signal A2 Ohmic limiter controller set jumper JP1 and remove jumper JP2 B1 Ventilation interlock B2 Airflow monitor B3 Safety humidistat B4 External enable contact F1 Internal fuse 24V su...

Страница 59: ...2 Ohmic humidity controller passive set jumper JP1 and remove jumper JP2 A3 On Off humidity controller set jumper JP2 and remove jumper JP1 A4 Limiter signal A2 Ohmic limiter controller set jumper JP1...

Страница 60: ...humidity sensor A2 Ohmic humidity controller passive set jumper JP1 and remove jumper JP2 A3 On Off humidity controller set jumper JP2 and remove jumper JP1 A4 Limiter signal A2 Ohmic limiter controll...

Страница 61: ...CONTROL V X8 X9 X12 X11 X10 X7 X1 INGND IN GND 24V IN 24V IN 24VGND RS485 RS485 PWRIC CONT ACTOR HEAT GR 2 3 JP2 24V JP1 10V PUMP AC SWITCH GND D D GND D D 24V GND DRN2 J3 F1 SW1 F2 MAINS SUPPLY L N S...

Страница 62: ...cted if Condair RS is the last unit in the Modbus network J7 Jumper for activating Modbus or BACnet MSTP communication via RS485 interface J6 If jumper is not in place no communication will take place...

Страница 63: ...s voltage to contacts SC1 and SC2 via the contacts of the external monitoring devices Humidity control wiring Connecting a demand or humidity signal CONTROL V IN GND JP2 24V JP1 10V A1 Y 24V 10V Contr...

Страница 64: ...Off humidistat is to be connected according to the wiring diagram to the ter minals V and IN on the driver board in the control compartment The connecting cable must be led through a cable gland into...

Страница 65: ...t On F1 100 mA H1 1 2 3 4 5 6 7 8 9 10 Control compartment Theoptionalremoteoperatingandfaultindicationboard contains four potential free relay contacts for the con nection of the following operating...

Страница 66: ...activates an external fan of the AHU if module B is producing steam FAN A Terminal 9 and 10 This relay activates an external fan of the AHU if module A is producing steam The connecting cable must be...

Страница 67: ...installation of the fuse F4 10A slow acting and the electrical isolator Q4 all pole disconnecting device with a minimum contact clearance of 3 mm sup plied by others in the mains supply line are manda...

Страница 68: ...Double units consisting of two housings have separate heating voltage supplies for each module cylinder Large units with two cylinders have a single heating voltage supply which is branched to each o...

Страница 69: ...ed directly to the corresponding terminals of the main contactor K1 or to the corresponding terminals of the optional terminal strip THV The control voltage supply to module B is established via the s...

Страница 70: ...terminals of the main contactor K1 or to the corresponding terminals of the optional terminal strip THV The control voltage supply to module B is established via the supply cable connected to the term...

Страница 71: ...80 2 M RS 80 2 36 1 2 27 1 2 41 1 2 16 0 2 63 2 40 0 2 30 0 2 43 3 2 16 0 2 63 2 43 1 2 32 3 2 45 0 2 16 0 2 63 L RS 80 80 0 60 0 86 6 35 0 125 86 2 64 6 93 2 35 0 125 3 M RS 100 M E 2 30 0 40 0 2 22...

Страница 72: ...rol voltage correctly fused Are the service switches Q installed in the supply lines for to the heating and control voltage Are all components correctly connected according to the wiring diagram Are a...

Страница 73: ...dimensions 6 1 1 Unit dimensions unit S RS 5 10 Fig 31 Unit dimensions unit S dimensions in mm 670 5 986 7 270 420 45 31 57 15 54 80 2 35 304 8 57 6 57 6 304 8 54 193 5 500 51 211 5 44 97 71 7 173 5...

Страница 74: ...32 Unit dimensions unit M dimensions in mm 780 1097 270 530 45 31 57 15 54 88 5 35 406 5 61 8 61 8 406 5 54 193 5 610 51 321 5 44 97 61 8 163 5 181 8 44 7 82 4 232 G 3 4 406 7 6 1 2 Unit dimensions u...

Страница 75: ...ons unit L dimensions in mm 406 7 780 1097 270 1000 45 45 31 31 107 15 54 117 70 406 5 406 5 164 263 5 590 51 321 5 408 678 5 44 97 178 8 535 8 61 8 163 5 418 8 520 5 44 7 82 4 232 G 3 4 G 3 4 6 1 3 U...

Страница 76: ...76 Appendix 6 2 EC Declaration of conformity...

Страница 77: ...Notes...

Страница 78: ...Notes...

Страница 79: ......

Страница 80: ...Condair Group AG Talstrasse 35 37 CH 8808 Pf ffikon Phone 41 55 416 61 11 Fax 41 55 416 62 62 info condair com www condair com CONSULTING SALES AND SERVICE CH94 0002 00...

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