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1-4

B/T

®

RAPID-LOAD

®

Peristaltic Pumps and Drive Operating Manual

Cole-Parmer

Section 1

Introduction

The maximum recommended rotor speed is 321 rpm. The pump rotor can
turn either clockwise or counterclockwise. When turning clockwise (FWD)
the top connection is for suction and the bottom connection is for
discharge. The 321 rpm speed is obtained from the standard 1725 rpm
fractional horsepower motor through the 5.45:1 gear reduction. Faster
speeds will increase flow, but will also considerably shorten average tubing
life. (Manufacturer cannot be responsible for pump performance when
operated at speeds higher than 321 rpm.)

WARNING: To reduce the risk of injury, use hose clamps on all
tubing connections.

Silicone or C-FLEX

®

tubing, because of their highly elastic natures, can

expand very quickly if back-pressure is present and could create leakage at
the fittings if not securely retained. It is this same elastic nature, however,
that makes them such excellent materials for this peristaltic type pump.
NORPRENE

®

tubing yields longer life, especially under pressure. Refer to

Table 1 for tubing recommendations. Do not attempt to use other
materials in lieu of these, as pump performance could be severely
compromised with possible damage to the pump.

ROTOR
ASSEMBLY

DOOR ASSEMBLY

ROLLER

RETAINER
ASSEMBLY

OCCLUSION BED

Figure 1-2.

RAPID-LOAD Pump and Drive

REFLECTIVE
ELEMENT

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Содержание 77111-00

Страница 1: ...11 47 77111 50 77111 55 77111 60 77111 67 77111 80 A 1299 5152 Edition 01 Cole Parmer 1 800 MASTERFLEX 627 8373 U S and Canada only 11 847 549 7600 Outside U S 847 549 7600 Local www masterflex com techinfo coleparmer com Thermo Fisher Scientific 1 800 637 3739 U S and Canada only 11 847 381 7050 Outside U S 847 381 7050 Local www thermo com fluidhandling thermofisher com ...

Страница 2: ...isk of injury do not pump materials hotter than 150 degrees Fahrenheit 65 5 C Before permanent installation test the equipment with the chemicals and under the specific conditions of your application Verify tubing material chemical compatibility prior to use It is the sole responsibility of the user to determine suitability of the product for the application CAUTION Risk of Danger Consult Operator...

Страница 3: ... 2 MODELS 77111 60 AND 77111 67 3 8 MODEL 77111 80 3 9 MODELS 77111 00 AND 77111 07 3 10 MAINTENANCE AND TROUBLESHOOTING 4 1 REPLACING MOTOR BRUSHES MODELS 77111 12 77111 17 77111 60 77111 67 77111 40 AND 77111 47 4 1 REPLACING ROLLERS 4 2 MOTOR REPLACEMENT 4 3 REPLACEMENT PARTS 4 4 ACCESSORIES 4 4 CLEANING 4 4 TROUBLESHOOTING MODELS 77111 40 AND 77111 47 4 5 ERROR CODES 4 5 SPECIFICATIONS AND AGE...

Страница 4: ...tor Mounting NEMA TYPE 56C Motor Fame 2 4 Motor Mounting IEC 72 71 14F130 Motor Frame 2 5 Tubing Retaining Pockets 2 7 PerfectPosition Marks 2 8 Tubing Retaining Pockets 2 8 Control Panel 3 1 Connectors and Switch on Controller Side Panel 3 2 Remote Control Connector Pin Configuration 3 6 Remote Control Wiring Schematic 3 7 Controller 3 8 Model 77111 80 3 9 Model 77111 00 3 10 Motor Brush 4 1 Expl...

Страница 5: ...odular Drive Digital 115V AC system 77111 47 Modular Drive Digital 230V AC system 77111 50 Drive Only NEMA56C mount less motor 77111 55 Drive Only IEC72 mount less motor 77111 60 Modular Drive Analog 115V AC system 77111 67 Modular Drive Analog 230V AC system 77111 80 Air Powered Variable Occlusion Peristaltic Pump and Drive The unique design of these peristaltic pumps provides a greatly simplifie...

Страница 6: ...he proper selection of MASTERFLEX PERFECTPOSITION B T tubing since the fluid contacts only the tubing and not the pump Use only MASTERFLEX PERFECTPOSITION B T precision tubing with MASTERFLEX pumps to ensure optimum performance Use of other tubing may void applicable warranties WARNING Tubing breakage may result in fluid being sprayed from pump Use appropriate measures to protect operator and equi...

Страница 7: ...oller is furnished with some models The modular controller can be wall mounted Figure 1 1 RAPID LOAD Pump and Drive Family Due to its unique design different MASTERFLEX PERFECTPOSITION B T tubing sizes can be accommodated by this RAPID LOAD peristaltic pump For an indirect estimate of flow rate a reflective element attached to the rotor has been provided for use with an optical tachometer Point ta...

Страница 8: ... operated at speeds higher than 321 rpm WARNING To reduce the risk of injury use hose clamps on all tubing connections Silicone or C FLEX tubing because of their highly elastic natures can expand very quickly if back pressure is present and could create leakage at the fittings if not securely retained It is this same elastic nature however that makes them such excellent materials for this peristal...

Страница 9: ...ower source Be sure to check data plate for proper voltage rating s Figure 2 1 Pump Mounting Dimensions applies to all Pump Systems PUMP MOUNTING DIMENSIONS All Models 27 0 685 80 15 8 400 05 5 12 70 14 8 374 65 25 5 647 70 12 8 323 85 3 6 35 6X 5 13 49 8 19 05 CLEARANCE FOR 1 4 IN SCREW Figure 2 2 Control Box Mounting Dimensions 77111 10 77111 15 77111 40 and 77111 47 CONTROL BOX MOUNTING DIMENSI...

Страница 10: ...ntrol Box Mounting Dimensions 77111 67 230V 2 2 B T RAPID LOAD Peristaltic Pumps and Drive Operating Manual Cole Parmer Section 2 Installation and Setup CONTROL BOX MOUNTING DIMENSIONS Analog Models 77111 60 and 77111 67 Only 7 3 184 3 6 91 Ø 220 6 4 Places 5 5 140 5 5 140 TYP 5 1 130 TYP 3 6 91 Ø 165 4 4 Places 6 3 160 5 1 130 9 0 228 9 5 240 TYP ...

Страница 11: ...e elbow and muffler See Figure 2 5 for proper orientation all items and fittings included except as noted Use a thread seal such as PTFE tape for all connections to reduce the possibility of air leakage Connect compressed air line to the 1 4 NPT connection on the regulator fitting not supplied Turn on compressed air line to start pumping Maximum 100 psig inlet NOTE Pump will not run unless Door As...

Страница 12: ...follow these steps 1 Using a 5 16 inch Hex Key and the supplied hardware bolt the motor to the gear reducer by installing the four flat washers on the bolts and inserting the bolts through the gear head adapter into the motor Torque bolts from 17 to 19 foot pounds 2 Cutoff connector from end of interlock cable and strip outer jacket 3 Strip individual conductors and wire in series with the power t...

Страница 13: ...these steps 1 Using a 13 mm wrench and the supplied hardware bolt the motor to the gear reducer by installing the four flat washers on the bolts and inserting the bolts through the gear head adapter into the motor Torque bolts from 1 73 to 2 00 kilogram meters 12 5 to 14 5 foot pounds 2 Cutoff connector from end of interlock cable and strip outer jacket 3 Strip individual conductors and wire in se...

Страница 14: ...0 5 12 7 0 75 19 05 Hose barb size in mm 1 2 12 7 3 4 19 0 Flow Range 0 17 5 0 GPM 0 37 10 GPM with 321 rpm drive 0 010 18 9 L m 1 40 37 85 L m Nominal Flow Per Revolution 70 46 mL 141 mL Maximum Vacuum 28 5 in Hg 28 5 in Hg Maximum Pressure 35 PSI 30 PSI PERFECTPOSITION Pump Tubing B T 87 B T 91 Silicone 10 ft 3 0 m Platinum cured 96510 87 96510 91 Silicone 10 ft 3 0 m Peroxide cured 96400 87 964...

Страница 15: ...ause serious injury 1 Cut off power to the pump by disconnecting line cord or if wired permanently by removing the fuse Do not assume that turning off the switch at the motor or controller is safe enough 2 Unlatch the door latch and open the cover 3 Insert the tube in the appropriate upper tube retaining pocket see Figure 2 10 Line up the PERFECTPOSITION placement marks printed on the tube with th...

Страница 16: ...around the assembly and insert the tubing in the lower retaining pocket 6 Close the door and insure that door latch is engaged and locked WARNING Do not operate this pump without cover or interlock door properly closed and latched Rotating parts can cause serious injury 7 Restore power to the pump WARNING To reduce the risk of injury use hose clamps on all tubing connections All tubing connections...

Страница 17: ... calibration using a measured volume F STOP START Stop Start motor G PRIME Run pump at full speed to fill or clear lines H DIRECTION To change motor direction I MODE SELECT INT for internal control mA for remote current control V for remote voltage control J SIZE Select tubing size and flow units also displays maximum flow rate K GALLONS Flow and Volume units indicator L LITERS Flow and volume uni...

Страница 18: ...ously field calibrated If LED is not lit the drive is operating with the built in factory calibration To clear a field calibration press and hold the CAL switch until the CAL light goes out This will take about 3 seconds To recalibrate for better accuracy see Calibration section 5 MODE selection INT mA V 6 Select MOTOR DIRECTION CW or CCW 7 PRIME and CALibrate the pump if required 8 Press FLOW key...

Страница 19: ...he CAL control and repeat the calibration procedure The microprocessor will retain one special calibration value per tubing size even when power is turned off The next calibration will replace the existing value 6 Press size to exit the calibration cycle 1 To set the maximum flowrate for non standard pumps or tubing sizes OTHER press CAL then FLOW The maximum flowrate will then flash on the displa...

Страница 20: ...e displayed after each dispense The STOP START key is used to pause the copy dispense during dispensing copy dispense can then be continued using the STOP START key A fourth press of the DISP key results in the last entered dispense time being displayed The SEC annunciator will illuminate and flash The INC DEC keys are used to change the dispense time if desired from 1 to 9999 seconds The STOP STA...

Страница 21: ...nt loop output or 0 10 for voltage output 4 Press the MODE key to select mode of operation The LED s indicate the selected mode Select either mA or V NOTE If only remote STOP START PRIME and or CW CCW is to be used the MODE control can be set to any of the three positions 5 To adjust the voltage or current scaling for other than zero to full scale a Press the MODE key and then the FLOW key at the ...

Страница 22: ...d to start drive but drive can also be started by keypad or remote inputs when remote STOP START is open Internal mode or remote mode mA or V each have their own STOP START configuration so first select the desired operating mode before changing STOP START setup a Press and hold the MODE key until the display changes to STOP The display will alternate with an ON or OFF b Use the UP DOWN arrow keys...

Страница 23: ...1 ORANGE G1 BLACK H1 BROWN I1 VIOLET J1 RED K1 GREY L1 TAN M1 PINK N1 RED GREEN O1 RED BLACK P1 Q1 R1 N C A STOP START B CW CCW C OUTPUT 0 20mA 4 20mA D INPUT 0 20mA 4 20mA E INPUT 0 10V F OUTPUT 0 10V G TACH OUTPUT H PRIME I MOTOR RUNNING N O CONTACT J MOTOR RUNNING N C CONTACT NOTE Colors are those of Remote Cable Cat number 77300 32 Figure 3 4 Remote Control Wiring Schematic ...

Страница 24: ...111 67 230 V model are supplied with an electronic controller see Figure 3 5 for controlling pump speed 1 Place FWD OFF REV switch in the desired position clockwise FWD or counterclockwise REV direction 2 Adjust SPEED control for the desired pump speed Figure 3 5 Controller Models 77111 60 and 77111 67 Controller 230V AC 115V AC ...

Страница 25: ... recommended Adjust the lubricator with the adjustment knob on top For higher speeds set lubricator to provide 1 3 drops minute Use a lower setting for lower speeds See below for RECOMMENDED LUBRICANTS Lock lubrication rate by using snap action push pull knob Figure 3 6 Model 77111 80 Use a misting type oil rated 50 to 200 SSU ISO Grade 7 to 46 at 100 F 38 C Unscrew the bowl to fill the lubricator...

Страница 26: ... Cole Parmer Section 3 Operation Models 77111 00 and 77111 07 Operating Controls The following chart highlights items included in each model and the operating controls Model No Motor Included ON OFF Switch 77111 00 Yes Yes 77111 07 Yes Yes Figure 3 7 Model 77111 00 ...

Страница 27: ...n brush retainer to disengage tabs then rotate brush retainer slightly toward front of motor and remove brush retainer 5 Slide brush assembly out of housing 6 Install new brush assembly with brush wire toward rear of motor and spring assembly on top 7 Insert brush retainer against brush springs and push down then rotate retainer slightly toward rear of motor to engage tabs of retainer under rear e...

Страница 28: ...to be sure that the wave washers are installed on the axles against the rotor plate 3 Slide the new rollers Replacement Roller Kit 07584 02 onto the axles placing the ends with the flush bearing surface inward toward the rotor plate against the wave washers and the etched ends with the recessed bearing surface outward toward the free ends of the roller axles 4 Replace the retaining rings You may h...

Страница 29: ...gear head coupling Rotate pump rotor if necessary to align the couplings 2 Using the 5 16 inch hex key bolt the motor to the gear head adapter by inserting the four bolts through the gear head adapter into the motor Torque bolts from 17 to 19 foot pounds A Gear Head B Bolt C Shaft D Base E Door Assembly Figure 4 3 Motor Mounting B T RAPID LOAD Peristaltic Pumps and Drive Operating Manual 4 3 Cole ...

Страница 30: ...10 1 Controller 230V AC for Model 77111 67 77111 15 1 Motor 115V AC Models 77111 60 109545 CR 1 Models 77111 10and 77111 40 109593 CR 1 Models 77111 00 109556 CR 1 Motor 230V AC Models 77111 15 and 77111 47 109594 CR 1 Model 77111 67 109546 CR 1 Model 77111 07 109557 CR 1 Air Motor Model 77111 80 108288 CR Motor Mounting Hardware 108688 CR 1 Retaining Ring Kit 07584 07 1 Cable Control Extension 20...

Страница 31: ... for servicing If an error message is displayed refer to the following list for possible corrective action you can take If these do not correct the problem contact your dealer Symptom Cause Remedy Err 1 Changing speed reference too fast motor undershoots Clear by pressing stop start No encoder pulses from motor Check all motor encoder connections Err 2 Changing speed reference too fast motor overs...

Страница 32: ...bility Sizes B T 87 or B T 91 Flow Range up to 10 GPM 37 85 LPM Input Supply voltage limits 77111 40 90 to 130 Vrms 50 60 Hz 77111 47 200 to 260 Vrms 50 Hz Current max 77111 40 6 5A 77111 47 3 3A Remote Inputs Start Stop CW CCW PRIME contact closure Voltage input 0 10V DC Current input 0 20 mA or 4 20 mA Construction Dimensions L W H 77111 10 77111 15 9 in 11 in 4 1 2 in 229 mm 279 mm 114 mm 77111...

Страница 33: ... Chemical Resistance Exposed material is painted aluminum plastic and vinyl Compliance 115V UL508C UL778 CSA C22 2 No 14 C22 2 No 108 230V for CE Mark EU Low Voltage Directive EN61010 1 EU EMC Directive EN61326 and EU Machinery Directive EN809 5 2 B T RAPID LOAD Peristaltic Pumps and Drive Operating Manual Cole Parmer Section 5 Specifications Models 77111 10 77111 12 77111 15 77111 17 77111 40 771...

Страница 34: ...40 4 kg Enclosure Rating Models 77111 60 67 IP56 per IEC 60529 Environment Temperature Operating 0 C to 40 C 32 F to 104 F Temperature Storage 20 C to 60 C 4 F to 140 F Humidity non condensing 10 to 90 Altitude Less than 2000 m Pollution Degree Degree 3 per EN 61010 1 Sheltered Locations Chemical Resistance Exposed material is painted aluminum plastic and vinyl Compliance 115V UL778 CSA C22 2 No 1...

Страница 35: ...0 Altitude Less than 2000 m North American Rating Class I Division 2 Groups A B C D T6 ATEX Rating CE II 3 G c IIC T6 Group II Non mining equipment Category 3 No ignition source Zone 2 Infrequent exposure Type of Atmosphere G Gas Gas Group IIC Hydrogen Acelylene Method of Protection c Non electrical equipment construction Temperature Classification T6 85 C max surface temperature Chemical Resistan...

Страница 36: ...8 lbs 39 9 kg Enclosure Rating IP65 per IEC 60529 Environment Temperature Operating 0 C to 40 C 32 F to 104 F Temperature Storage 10 C to 60 C 14 F to 140 F Humidity non condensing 10 to 90 Altitude Less than 2000 m Pollution Degree Degree 3 per EN 61010 1 Sheltered Locations Chemical Resistance Exposed material is painted aluminum plastic and vinyl Compliance 115V UL778 CSA C22 2 No 108 230V for ...

Страница 37: ...in 15 13 in 701 mm 403 mm 384 mm Weight 63 lbs 28 5 kg Enclosure Rating IP65 per IEC 60529 Environment Temperature Operating 1 C to 40 C 34 F to 104 F Temperature Storage 10 C to 65 C 14 F to 149 F Humidity non condensing 20 to 80 Altitude Less than 2000 m Chemical Resistance Exposed materials are powder coated aluminum CRS plastic and vinyl Compliance for CE mark EN809 EU Machine Directive 5 6 B ...

Страница 38: ...r distributor s most recent catalog This warranty shall not apply to a defects or damage resulting from i misuse of the product ii use of the product in other than its normal and customary manner iii accident or neglect iv improper testing operation maintenance service repair installation or storage v unauthorized alteration or modification or b post expiration dated materials THIS WARRANTY IS THE...

Страница 39: ... product either within or outside of the warranty period When returning the product please state the reason for the return For your protection pack the product carefully and insure it against possible damage or loss Any damages resulting from improper packaging are your responsibility If you have any questions about the use of this product contact the Manufacturer or authorized seller Product Retu...

Страница 40: ...anada only 11 847 549 7600 Outside U S 847 549 7600 Local www masterflex com techinfo coleparmer com Thermo Fisher Scientific 1 800 637 3739 U S and Canada only 11 847 381 7050 Outside U S 847 381 7050 Local www thermo com fluidhandling thermofisher com ...

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