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C L I M AT E M A S T E R   W AT E R - S O U R C E   H E AT   P U M P S

C o n s o l e s

R e v. :   5   N o v. ,   2 0 0 9 B

6

C l i m a t e M a s t e r   W a t e r- S o u r c e   H e a t i n g   a n d   C o o l i n g   S y s t e m s

General Information

Inspection

Upon receipt of the equipment, carefully check the 
shipment against the bill of lading. Make sure all units 
have been received. Inspect the packaging of each unit, 
and inspect each unit for damage. Insure that the carrier 
makes proper notation of any shortages or damage on all 
copies of the freight bill and completes a common carrier 
inspection report. Concealed damage not discovered 
during unloading must be reported to the carrier within 
15 days of receipt of shipment. If not 

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 led within 15 days, 

the freight company can deny the claim without recourse. 
Note: It is the responsibility of the purchaser to 

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 le all 

necessary claims with the carrier. Notify your equipment 
supplier of all damage within 

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 fteen (15) days of shipment.

Storage

Equipment should be stored in its original packaging in 
a clean, dry area. Store units in an upright position at all 
times. Stack units a maximum of 3 units high.

Unit Protection

Cover units on the job site with either the original 
packaging or an equivalent protective covering. Cap 
the open ends of pipes stored on the job site. In areas 
where painting, plastering, and/or spraying has not been 
completed, all due precautions must be taken to avoid 
physical damage to the units and contamination by foreign 
material. Physical damage and contamination may prevent 
proper start-up and may result in costly equipment clean-
up.

Examine all pipes, 

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 ttings, and valves before installing 

any of the system components. Remove any dirt or 
debris found in or on these components.

Pre-Installation

Installation, Operation, and Maintenance instructions 
are provided with each unit. Horizontal equipment is 
designed for installation above false ceiling or in a ceiling 
plenum. Other unit con

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 gurations are typically installed 

in a mechanical room. The installation site chosen 
should include adequate service clearance around the 
unit. Before unit start-up, read all manuals and become 
familiar with the unit and its operation. Thoroughly check 
the system before operation.

Prepare units for installation as follows:

1.   Compare the electrical data on the unit nameplate 

with ordering and shipping information to verify that 
the correct unit has been shipped.

2.   Keep the cabinet covered with the original packaging 

until installation is complete and all plastering, 
painting, etc. is 

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 nished.

3.   Verify refrigerant tubing is free of kinks or dents and 

that it does not touch other unit components.

4.   Inspect all electrical connections. Connections must 

be clean and tight at the terminals.

5.   Remove any blower support packaging.
6.   Loosen compressor bolts on units equipped with 

compressor spring vibration isolation until the 
compressor rides freely on the springs. Remove 
shipping restraints. 

7.   REMOVE COMPRESSOR SUPPORT PLATE 1/4” 

SHIPPING BOLTS (2 on each side) TO MAXIMIZE 
VIBRATION AND SOUND ATTENUATION.

CAUTION! 

DO NOT store or install units in corrosive 

environments or in locations subject to temperature or 
humidity extremes (e.g., attics, garages, rooftops, etc.). 
Corrosive conditions and high temperature or humidity can 
signi

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 cantly reduce performance, reliability, and service life. 

Always move and store units in an upright position. Tilting 
units on their sides may cause equipment damage.

NOTICE! 

 Failure to remove shipping brackets from spring-

mounted compressors will cause excessive noise, and could 
cause component failure due to added vibration.

 

CAUTION! 

 

CAUTION! 

CAUTION! CUT HAZARD

 - Failure to follow this caution 

may result in personal injury. Sheet metal parts may have 
sharp edges or burrs. Use care and wear appropriate 
protective clothing, safety glasses and gloves when 
handling parts and servicing heat pumps.

Содержание CCE07 Series

Страница 1: ...op Heat Pump Applications 17 Ground Water Heat Pump Applications 18 Water Quality Standards 20 Electrical Wiring Line Voltage 21 23 Electrical Wiring Low Voltage 24 Thermostat Wiring 25 Electrical Wir...

Страница 2: ......

Страница 3: ...orized Water Valve A G N Autoflow 2 25 Gpm Ton B H P Autoflow 3 0 Gpm Ton C J Q Motorized Water Valve Afr 2 25 D K R Motorized Water Valve Afr 3 0 E L T Secondary Circulation Pump U V W Water Circuit...

Страница 4: ...emote Mounted w DXM MPC G 208 230 60 1 B 20Amp Plug Cord D Disconnect Switch 15Amp Fuse F Disconnect Switch Non Fused H 20Amp Plug Cord Receptacle Disconnect Switch 15Amp Fuse K 20Amp Plug Cord Recept...

Страница 5: ...on dirt and debris which may cause system damage WARNING WARNING WARNING CAUTION Safety Warnings cautions and notices appear throughout this manual Read these items carefully before attempting any ins...

Страница 6: ...for installation above false ceiling or in a ceiling plenum Other unit configurations are typically installed in a mechanical room The installation site chosen should include adequate service clearanc...

Страница 7: ...ngs in 1 2 1 2 1 2 1 2 1 2 Optional EPT Fittings in 1 2 1 2 1 2 1 2 1 2 Condensate Connection Size I D Vinyl Hose In mm 5 8 15 9 5 8 15 9 5 8 15 9 5 8 15 9 5 8 15 9 Air Coil Size Dimensions h x w in m...

Страница 8: ...ir Coil Size Dimensions h x w in mm 8 x 26 203 x 660 10 x 26 254 x 660 10 x 32 254 x 812 Filter Size Bottom Return in mm 1 10 x 30 x 1 254 x 762 x 25 1 10 x 36 x 1 254 x 914 x 25 Front Return In mm 1...

Страница 9: ...ction Size I D Vinyl Hose In mm 5 8 15 9 Air Coil Size Dimensions h x w in mm 8 x 26 203 x 660 10 x 26 254 x 660 10 x 32 254 x 813 Filter Size Bottom Return in mm 1 10 x 30 x 1 254 x 762 x 25 1 10 x 3...

Страница 10: ...ssemblies are available for use with ClimateMaster Console Units Use the following guidelines when installing supply and return hose assemblies 1 Install supply and return hoses fitted with swivel joi...

Страница 11: ...Horizontal runs of condensate hose should be pitched downward 1 4 inch minimum for every foot 10mm per 46cm of hose Avoid low points because dirt collects in these areas and may cause blockage If blo...

Страница 12: ...figuration Power Supply Water In Water Out Blower Deck Blower Access Panel 3 50 89 1 93 49 4 49 114 0 75 19 3 88 99 11 54 293 3 22 82 1 94 49 16 66 423 7 06 179 30 0 87 22 3 01 76 5 36 136 Condensate...

Страница 13: ...w Regulator Optional Motorized Water Valve 1 75 44 Out In Water Connections 5 8 15 9 OD Copper 1 2 IPT or 1 2 EPT 8 00 Min 203 11 25 286 1 62 41 2 00 51 2 25 57 Left Hand Configuration Water In Water...

Страница 14: ...t Compressor Access Panel Control Box 1 84 77 Condensate Condensate 5 8 15 9 ID Vinyl Hose ptional orized Valve onal flow alve Connections 5 9AA pper T or T O R Optional Motorized Water Valve 1 75 44...

Страница 15: ...fittings is 30 ft lbs 41 N m If a torque wrench is not available tighten finger tight plus one quarter turn Tighten steel fittings as necessary Optional pressure rated hose assemblies designed specifi...

Страница 16: ...id valve for use in variable speed pumping systems may also be included in the hose kit The piping system should be flushed to remove dirt piping chips and other foreign material prior to operation se...

Страница 17: ...fore backfilling Test vertical U bends and pond loop assemblies prior to installation Pressures of at least 100 psi 689 kPa should be used when testing Do not exceed the pipe pressure rating Test enti...

Страница 18: ...t use A monitoring plan should be implemented in these probable scaling situations Other water quality issues such as iron fouling corrosion prevention and erosion and clogging should be referenced in...

Страница 19: ...e of any field provided shut off valves and connected to the heat pump controls in series with the built in refrigerant circuit high pressure switch to disable compressor operation if water pressure e...

Страница 20: ...Y IYHZZ JHZ JVTWVULU Z HYL 62 V WWT TTVUPH PVU HZ O KYV_PKL JOSVYPKL UP YH L HUK Z SMH L JVTWV UKZ SS WWT 4H_PT T 4H_PT T SSV HISL H TH_PT T H LY LTWLYH YL OSVYPKL 3L LSZ 100 F 38 C VWWLY WWT 59 NR WY...

Страница 21: ...s or the National Electric Code whichever is applicable Power Connection Line voltage connection is made by connecting the incoming line voltage wires to the L side of the contactor Consult Tables 4 t...

Страница 22: ...08 230 60 1 197 254 1 5 2 24 0 0 6 5 8 7 1 15 E 265 60 1 239 292 1 4 2 25 0 0 4 4 6 5 7 15 TRC15 G 208 230 60 1 197 254 1 6 1 30 0 0 8 6 9 8 4 15 E 265 60 1 239 292 1 4 7 28 5 0 6 5 3 6 5 15 TRC18 G 2...

Страница 23: ...nly required with systems employing remote mounted thermostats Figure 3 Typical Field Installed Wiring WARNING To avoid possible injury or death due to electrical shock open the power supply disconnec...

Страница 24: ...heating or cooling and press the arrow up or arrow down key to change the set point The differential between heating and cooling set points is factory set at 3 F 1 5 C Unit mounted controls are shippe...

Страница 25: ...ct number of heating and cooling stages WIRE SIZE MAX WIRE LENGTH 18 Gauge 75 feet 22m 16 Gauge 125 feet 38m 14 Gauge 200 feet 60m Length Physical distance from thermostat to unit Table 6 Recommended...

Страница 26: ...0N04 LON ETL R410A 96B0100N05 MPC ETL R410A 96B0099N60 220 240 50 1 CXM ACO MCO CE R410A 96B0099N61 REM CE R410A 96B0099N62 LON CE R410A 96B0099N63 MPC CE R410A 96B0100N60 DXM MCO ACO CE R410A 96B0100...

Страница 27: ...SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 5 Nov 2 0 0 9 B climatemaster com Typical Wiring Diagram Unit Mounted Manual Auto Change Over CCE Units Rev B TRC Units with CXM Controller 2...

Страница 28: ...ER SOURCE HEAT PUMPS Co n sole s R ev 5 Nov 2009B 28 ClimateMaster Water Source Heating and Cooling Systems Typical Wiring Diagram Remote Mounted Thermosat CCE TRC Units with CXM Controller 1 Speed wi...

Страница 29: ...SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 5 Nov 2 0 0 9 B climatemaster com Typical Wiring Diagram Unit Mounted Manual Auto Change Over CCE Units Rev B TRC Units with DXM Controller 2...

Страница 30: ...WATER SOURCE HEAT PUMPS Co n sole s R ev 5 Nov 2009B 30 ClimateMaster Water Source Heating and Cooling Systems Typical Wiring Diagram Unit Mounted Manual Auto Change Over TRC Units 50Hz with CXM Cont...

Страница 31: ...E SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 5 Nov 2 0 0 9 B climatemaster com Typical Wiring Diagram Remote Mounted Thermostat TRC Units 50Hz with DXM Controller 1 Speed with Selector S...

Страница 32: ...witches Note In the following field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch 1 Unit Performance Sentinel Disable provides field s...

Страница 33: ...d selection of the alarm relay terminal AL2 to be jumpered to 24VAC or to be a dry contact no connection Not Clipped AL2 connected to R Clipped AL2 dry contact no connection Low pressure normally open...

Страница 34: ...boilerless mode the compressor is only used for heating when FP1 is above the temperature specified by the setting of DIP 1 8 Below DIP 1 8 setting the compressor is not used and the control goes into...

Страница 35: ...uick flashes 10 sec pause etc Low pressure switch The low pressure switch must be open and remain open for 30 continuous seconds during on cycle to be recognized as a low pressure fault If the low pre...

Страница 36: ...e unit The green status light will flash code 3 when the unit is in ESD mode ESD mode code 3 green status LED CXM DXM Controls Diagnostic Features The LED on the CXM board advises the technician of th...

Страница 37: ...0 4 5 49 60 90 16 43 EXTENDED RANGE UNIT ENTERING WATER MIN MAX 30 110 1 43 20 90 6 7 32 30 120 1 49 20 90 6 7 32 Requires optional insulation package when operating below the dew point Requires antif...

Страница 38: ...750 l of water or other equivalent approved cleaning agent Reset the boiler to raise the loop temperature to 100 F 38 C Circulate the solution for a minimum of 8 to 24 hours At the end of this period...

Страница 39: ...em water temperature Check water temperature for proper range and also verify heating and cooling set points for proper operation System pH Check and adjust water pH if necessary to maintain a level b...

Страница 40: ...position A hissing noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize before beginning heating test a Adjust the thermostat to the...

Страница 41: ...12 6 6 9 8 9 17 23 17 23 17 23 TRC12 Full Load Cooling without HWG Active Full Load Heating without HWG Active Entering Water Temp F Water Flow GPM Ton Suction Pressure PSIG Discharge Pressure PSIG Su...

Страница 42: ...30 36 90 2 1 3 15 4 2 138 148 138 148 138 148 366 386 353 373 340 360 9 14 9 14 9 14 11 16 9 14 6 11 15 8 17 8 14 9 16 9 14 16 18 24 18 24 18 24 164 174 165 175 167 177 372 392 375 395 379 399 17 22 1...

Страница 43: ...onditions and be replaced when necessary Units should never be operated without a filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for the fan mot...

Страница 44: ...erature limit in cooling Check fan motor operation and airflow restrictions Too high of external static Check static vs blower table X Air Temperature out of range Too much cold vent air Bring enterin...

Страница 45: ...evice Check superheat and subcooling per chart Replace X Defective Reversing Valve Perform RV touch test X X Thermostat improperly located Check location and for air drafts behind stat X X Unit unders...

Страница 46: ...IL F F PSI SAT PSI SAT F F F F WATER IN WATER OUT PSI PSI F F WATER IN WATER OUT PSI PSI Look up pressure drop in I O M or spec catalog to determine flow rate Look up pressure drop in I O M or spec ca...

Страница 47: ...t or incorrect system design or the improper application of CM s products CM is not responsible for 1 The costs of any uids refrigerant or other system components or associated labor to repair or repl...

Страница 48: ...performance as a result of insuf cient or incorrect system design or the improper application installation or use of CM s products or 14 Electricity or fuel costs or any increases or unrealized savin...

Страница 49: ...49 THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 5 Nov 2 0 0 9 B climatemaster com Notes...

Страница 50: ...solenoid valves 01 01 07 Applications Added Notice on ground water applications 01 01 06 First Published Revision History 97B0035N01 ClimateMaster works continually to improve its products As a resul...

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