C L I M AT E M A S T E R W AT E R - S O U R C E H E AT P U M P S
C o n s o l e s
R e v. : 5 N o v. , 2 0 0 9 B
10
C l i m a t e M a s t e r W a t e r- S o u r c e H e a t i n g a n d C o o l i n g S y s t e m s
Installation
1. Console units are typically installed along an outside
wall of the room. Provide adequate space in front
of the unit for service and maintenance. Locate
the Console Unit so that it provides adequate air
circulation throughout the room.
2. Unpack the Console Unit from the shipping carton.
Remove the front cabinet by lifting up and away from
the backplate. Protect the cabinet from damage
during installation by returning it to its original
packaging until required.
3. Remove compressor isolation plate shipping screws
(4) as shown in Figure 1a. (All CCE and TRC09-12)
4. Using a carpenter's square and a level, ensure the
unit is level. Shim the unit if necessary to assure
proper installation.
5. Select the proper fasteners to connect the backplate
securely to the wall.
6. Fasten the backplate onto the wall through the screw
holes located in the back
fl
ange. Secure the subbase
in place.
7. Make all necessary electrical connections as
described in the Electrical Wiring section of this
manual. Consult the wiring diagram to ensure proper
hook-up.
8. Connect the
fi
nal piping as described in the Supply
and Return Piping and Condensate Piping section
of the manual. Install shut-off valves, piping and/or
hoses and other accessories as speci
fi
ed.
9. Before making the
fi
nal water connections,
fl
ush
the system as described in the Start Up section
of this manual. After
fl
ushing the system, connect
piping and hoses to the proper supply, return and
condensate connections of the unit.
NOTE:
When necessary, use adapters to connect hoses.
10. Install any other system components as required
following manufacturer's instructions.
11. After Start-up, reinstall the front cabinet by
carefully lowering the front cabinet over the chassis
onto the backplate.
Supply and Return Hoses
Optional pressure-rated hose assemblies are available
for use with ClimateMaster Console Units. Use the
following guidelines when installing supply and return
hose assemblies.
1. Install supply and return hoses
fi
tted with swivel-joint
fi
ttings at one end to prevent the hose from twisting.
2. Use adapters to secure the hose assembly to the unit
and the riser.
3. Do not allow the hose to twist during installation.
Twisting may damage the hose wall or the interior
rubber compound.
4. Use pipe joint compound sparingly on the pipe
threads of the
fi
tting adapters.
5. Prevent sealant from reaching the
fl
ared surfaces of
the joint.
6. Do not use pipe joint compound when te
fl
on thread
tape is pre-applied to hose assemblies or when
fl
ared-end connections are used.
7. Maximum torque which may be applied to brass
fi
ttings is 30 ft-lbs [41 N-m]. When a torque wrench
is not used, tighten brass
fi
ttings
fi
nger-tight plus one
quarter turn.
8. Tighten steel
fi
ttings as necessary.
9. Shut-off/balancing valves,
fl
ow indicators, and drain
tees in the supply runout and return at each
fl
oor to
aid in loop balancing and servicing.
The installation of Console Water-Source Heat Pumps
and all associated components, parts and accessories
that make up the installation shall be in accordance with
the regulations of ALL Authorities having jurisdiction
and MUST conform to all applicable Codes. It is the
responsibility of the Installing Contractor to determine
and comply with ALL applicable Codes and Regulations.
NOTE:
An Installation Checklist is provided in this
manual. Complete this checklist after all installation
procedures are completed. A periodic maintenance
checklist provided in the Maintenance section outlines
recommended maintenance schedules. A Start-Up
Inspection Log is also included at the end of this manual
to encourage thorough unit checkout at initial start-up.
These checklists are not a substitute for the detailed
information found in the Installation section of this
manual.
Poor or inadequate installation may result in noisy unit
operation or unattractive installation.
CAUTION!
Figure 1a: Compressor Shipping Screws (All
CCE and TRC 09-12)
4 Shipping
Screws
