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Console (CCE) Series

Tranquility Console

(TRC) Series

Commercial Console

Water-Source Heat Pumps

50Hz & 60Hz

Installation, Operation &

Maintenance Instructions

97B0035N01

Revision: 5 Nov., 2009B

Table of Contents

Model Nomenclature

3-4

General Information

Storage

Pre-Installation

Physical Data

7-9

Installation

Condensate Piping

Piping Connection

12-14

Piping Installation

Water-Loop Heat Pump Applications

Ground-Loop Heat Pump Applications

Ground-Water Heat Pump Applications

Water Quality Standards

Electrical Wiring - Line Voltage

21-23

Electrical Wiring - Low Voltage

Thermostat Wiring

Electrical Wiring Diagram Matrix

Electrical Wiring Schematics

27-31

CXM/DXM Controls

32-34

CXM/DXM Safety Control Reset

35-36

Unit Commissioning
and Operating Conditions

Piping System Cleaning and Flushing

Unit and System Checkout Procedure

Unit Start-Up

Unit Operating Conditions

Preventive Maintenance

Functional & Performance Troubleshooting

44-45

Refrigerant Circuit Diagram

Warranties

47-48

Revision History

Содержание CCE07 Series

Страница 1: ...op Heat Pump Applications 17 Ground Water Heat Pump Applications 18 Water Quality Standards 20 Electrical Wiring Line Voltage 21 23 Electrical Wiring Low Voltage 24 Thermostat Wiring 25 Electrical Wir...

Страница 2: ......

Страница 3: ...orized Water Valve A G N Autoflow 2 25 Gpm Ton B H P Autoflow 3 0 Gpm Ton C J Q Motorized Water Valve Afr 2 25 D K R Motorized Water Valve Afr 3 0 E L T Secondary Circulation Pump U V W Water Circuit...

Страница 4: ...emote Mounted w DXM MPC G 208 230 60 1 B 20Amp Plug Cord D Disconnect Switch 15Amp Fuse F Disconnect Switch Non Fused H 20Amp Plug Cord Receptacle Disconnect Switch 15Amp Fuse K 20Amp Plug Cord Recept...

Страница 5: ...on dirt and debris which may cause system damage WARNING WARNING WARNING CAUTION Safety Warnings cautions and notices appear throughout this manual Read these items carefully before attempting any ins...

Страница 6: ...for installation above false ceiling or in a ceiling plenum Other unit configurations are typically installed in a mechanical room The installation site chosen should include adequate service clearanc...

Страница 7: ...ngs in 1 2 1 2 1 2 1 2 1 2 Optional EPT Fittings in 1 2 1 2 1 2 1 2 1 2 Condensate Connection Size I D Vinyl Hose In mm 5 8 15 9 5 8 15 9 5 8 15 9 5 8 15 9 5 8 15 9 Air Coil Size Dimensions h x w in m...

Страница 8: ...ir Coil Size Dimensions h x w in mm 8 x 26 203 x 660 10 x 26 254 x 660 10 x 32 254 x 812 Filter Size Bottom Return in mm 1 10 x 30 x 1 254 x 762 x 25 1 10 x 36 x 1 254 x 914 x 25 Front Return In mm 1...

Страница 9: ...ction Size I D Vinyl Hose In mm 5 8 15 9 Air Coil Size Dimensions h x w in mm 8 x 26 203 x 660 10 x 26 254 x 660 10 x 32 254 x 813 Filter Size Bottom Return in mm 1 10 x 30 x 1 254 x 762 x 25 1 10 x 3...

Страница 10: ...ssemblies are available for use with ClimateMaster Console Units Use the following guidelines when installing supply and return hose assemblies 1 Install supply and return hoses fitted with swivel joi...

Страница 11: ...Horizontal runs of condensate hose should be pitched downward 1 4 inch minimum for every foot 10mm per 46cm of hose Avoid low points because dirt collects in these areas and may cause blockage If blo...

Страница 12: ...figuration Power Supply Water In Water Out Blower Deck Blower Access Panel 3 50 89 1 93 49 4 49 114 0 75 19 3 88 99 11 54 293 3 22 82 1 94 49 16 66 423 7 06 179 30 0 87 22 3 01 76 5 36 136 Condensate...

Страница 13: ...w Regulator Optional Motorized Water Valve 1 75 44 Out In Water Connections 5 8 15 9 OD Copper 1 2 IPT or 1 2 EPT 8 00 Min 203 11 25 286 1 62 41 2 00 51 2 25 57 Left Hand Configuration Water In Water...

Страница 14: ...t Compressor Access Panel Control Box 1 84 77 Condensate Condensate 5 8 15 9 ID Vinyl Hose ptional orized Valve onal flow alve Connections 5 9AA pper T or T O R Optional Motorized Water Valve 1 75 44...

Страница 15: ...fittings is 30 ft lbs 41 N m If a torque wrench is not available tighten finger tight plus one quarter turn Tighten steel fittings as necessary Optional pressure rated hose assemblies designed specifi...

Страница 16: ...id valve for use in variable speed pumping systems may also be included in the hose kit The piping system should be flushed to remove dirt piping chips and other foreign material prior to operation se...

Страница 17: ...fore backfilling Test vertical U bends and pond loop assemblies prior to installation Pressures of at least 100 psi 689 kPa should be used when testing Do not exceed the pipe pressure rating Test enti...

Страница 18: ...t use A monitoring plan should be implemented in these probable scaling situations Other water quality issues such as iron fouling corrosion prevention and erosion and clogging should be referenced in...

Страница 19: ...e of any field provided shut off valves and connected to the heat pump controls in series with the built in refrigerant circuit high pressure switch to disable compressor operation if water pressure e...

Страница 20: ...Y IYHZZ JHZ JVTWVULU Z HYL 62 V WWT TTVUPH PVU HZ O KYV_PKL JOSVYPKL UP YH L HUK Z SMH L JVTWV UKZ SS WWT 4H_PT T 4H_PT T SSV HISL H TH_PT T H LY LTWLYH YL OSVYPKL 3L LSZ 100 F 38 C VWWLY WWT 59 NR WY...

Страница 21: ...s or the National Electric Code whichever is applicable Power Connection Line voltage connection is made by connecting the incoming line voltage wires to the L side of the contactor Consult Tables 4 t...

Страница 22: ...08 230 60 1 197 254 1 5 2 24 0 0 6 5 8 7 1 15 E 265 60 1 239 292 1 4 2 25 0 0 4 4 6 5 7 15 TRC15 G 208 230 60 1 197 254 1 6 1 30 0 0 8 6 9 8 4 15 E 265 60 1 239 292 1 4 7 28 5 0 6 5 3 6 5 15 TRC18 G 2...

Страница 23: ...nly required with systems employing remote mounted thermostats Figure 3 Typical Field Installed Wiring WARNING To avoid possible injury or death due to electrical shock open the power supply disconnec...

Страница 24: ...heating or cooling and press the arrow up or arrow down key to change the set point The differential between heating and cooling set points is factory set at 3 F 1 5 C Unit mounted controls are shippe...

Страница 25: ...ct number of heating and cooling stages WIRE SIZE MAX WIRE LENGTH 18 Gauge 75 feet 22m 16 Gauge 125 feet 38m 14 Gauge 200 feet 60m Length Physical distance from thermostat to unit Table 6 Recommended...

Страница 26: ...0N04 LON ETL R410A 96B0100N05 MPC ETL R410A 96B0099N60 220 240 50 1 CXM ACO MCO CE R410A 96B0099N61 REM CE R410A 96B0099N62 LON CE R410A 96B0099N63 MPC CE R410A 96B0100N60 DXM MCO ACO CE R410A 96B0100...

Страница 27: ...SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 5 Nov 2 0 0 9 B climatemaster com Typical Wiring Diagram Unit Mounted Manual Auto Change Over CCE Units Rev B TRC Units with CXM Controller 2...

Страница 28: ...ER SOURCE HEAT PUMPS Co n sole s R ev 5 Nov 2009B 28 ClimateMaster Water Source Heating and Cooling Systems Typical Wiring Diagram Remote Mounted Thermosat CCE TRC Units with CXM Controller 1 Speed wi...

Страница 29: ...SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 5 Nov 2 0 0 9 B climatemaster com Typical Wiring Diagram Unit Mounted Manual Auto Change Over CCE Units Rev B TRC Units with DXM Controller 2...

Страница 30: ...WATER SOURCE HEAT PUMPS Co n sole s R ev 5 Nov 2009B 30 ClimateMaster Water Source Heating and Cooling Systems Typical Wiring Diagram Unit Mounted Manual Auto Change Over TRC Units 50Hz with CXM Cont...

Страница 31: ...E SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 5 Nov 2 0 0 9 B climatemaster com Typical Wiring Diagram Remote Mounted Thermostat TRC Units 50Hz with DXM Controller 1 Speed with Selector S...

Страница 32: ...witches Note In the following field configuration options DIP switches should only be changed when power is removed from the CXM control DIP switch 1 Unit Performance Sentinel Disable provides field s...

Страница 33: ...d selection of the alarm relay terminal AL2 to be jumpered to 24VAC or to be a dry contact no connection Not Clipped AL2 connected to R Clipped AL2 dry contact no connection Low pressure normally open...

Страница 34: ...boilerless mode the compressor is only used for heating when FP1 is above the temperature specified by the setting of DIP 1 8 Below DIP 1 8 setting the compressor is not used and the control goes into...

Страница 35: ...uick flashes 10 sec pause etc Low pressure switch The low pressure switch must be open and remain open for 30 continuous seconds during on cycle to be recognized as a low pressure fault If the low pre...

Страница 36: ...e unit The green status light will flash code 3 when the unit is in ESD mode ESD mode code 3 green status LED CXM DXM Controls Diagnostic Features The LED on the CXM board advises the technician of th...

Страница 37: ...0 4 5 49 60 90 16 43 EXTENDED RANGE UNIT ENTERING WATER MIN MAX 30 110 1 43 20 90 6 7 32 30 120 1 49 20 90 6 7 32 Requires optional insulation package when operating below the dew point Requires antif...

Страница 38: ...750 l of water or other equivalent approved cleaning agent Reset the boiler to raise the loop temperature to 100 F 38 C Circulate the solution for a minimum of 8 to 24 hours At the end of this period...

Страница 39: ...em water temperature Check water temperature for proper range and also verify heating and cooling set points for proper operation System pH Check and adjust water pH if necessary to maintain a level b...

Страница 40: ...position A hissing noise indicates proper functioning of the reversing valve 6 Allow five 5 minutes between tests for pressure to equalize before beginning heating test a Adjust the thermostat to the...

Страница 41: ...12 6 6 9 8 9 17 23 17 23 17 23 TRC12 Full Load Cooling without HWG Active Full Load Heating without HWG Active Entering Water Temp F Water Flow GPM Ton Suction Pressure PSIG Discharge Pressure PSIG Su...

Страница 42: ...30 36 90 2 1 3 15 4 2 138 148 138 148 138 148 366 386 353 373 340 360 9 14 9 14 9 14 11 16 9 14 6 11 15 8 17 8 14 9 16 9 14 16 18 24 18 24 18 24 164 174 165 175 167 177 372 392 375 395 379 399 17 22 1...

Страница 43: ...onditions and be replaced when necessary Units should never be operated without a filter Washable high efficiency electrostatic filters when dirty can exhibit a very high pressure drop for the fan mot...

Страница 44: ...erature limit in cooling Check fan motor operation and airflow restrictions Too high of external static Check static vs blower table X Air Temperature out of range Too much cold vent air Bring enterin...

Страница 45: ...evice Check superheat and subcooling per chart Replace X Defective Reversing Valve Perform RV touch test X X Thermostat improperly located Check location and for air drafts behind stat X X Unit unders...

Страница 46: ...IL F F PSI SAT PSI SAT F F F F WATER IN WATER OUT PSI PSI F F WATER IN WATER OUT PSI PSI Look up pressure drop in I O M or spec catalog to determine flow rate Look up pressure drop in I O M or spec ca...

Страница 47: ...t or incorrect system design or the improper application of CM s products CM is not responsible for 1 The costs of any uids refrigerant or other system components or associated labor to repair or repl...

Страница 48: ...performance as a result of insuf cient or incorrect system design or the improper application installation or use of CM s products or 14 Electricity or fuel costs or any increases or unrealized savin...

Страница 49: ...49 THE SMAR T SOLUTION FOR ENERGY EFF IC IE NC Y C ons oles Rev 5 Nov 2 0 0 9 B climatemaster com Notes...

Страница 50: ...solenoid valves 01 01 07 Applications Added Notice on ground water applications 01 01 06 First Published Revision History 97B0035N01 ClimateMaster works continually to improve its products As a resul...

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