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14
MAINTENANCE
INSPECTION AND MAINTENANCE SCHEDULE
It is very important to inspect and maintain your motorcycle regularly. Follow the guidelines in the chart below. The intervals
between periodic services in months are shown. At the end of each interval, be sure to perform and document the maintenance
listed. Only an authorized Cleveland CycleWerks service center may maintain, replace, or repair emission control devices and
systems.
WARNING:
Failing to perform recommended maintenance or performing maintenance improperly can lead to an accident and cause serious
personal injury, cause noncompliance to emissions regulations, and may void your warranty. If you are not sure how to perform
the maintenance items below, contact your CCW authorized service center or Cleveland CycleWerks.
Item
Weekly
Monthly
Quarterly
Yearly
Fuel Lines
I
L
I
Air Cleaner *
C
C
I
I
Throttle Controls *
I
A
I
A
Spark Plug
C
I
R
Valve Clearance *
I
I
I
Engine Lubricant *
Gearbox Lubricant *
During running-in period, replace every 150 miles.
After running-in period, replace every 600 miles.
Engine Lubricant *
Filter Screen
C
C
I
I
Carburetor
C
C
C
C
Drive Chain *
I
A
L
Battery *
I
Brake Shoe
I
Brake System *
I
I
Electric Parts
I
Bolts, Nuts, Fasteners
*
I
L
I
Gear in Gearbox
I
I
Fuel Tank
I
I
Tire Pressure Wear *
I
Steering System *
A
Chassis *
L
I
I = Inspect and clean, adjust, lubricate, or replace as necessary
C = Clean
R = Replace
L = Lubricate A= Adjust
*
1st Scheduled maintenance is crucial to the longevity of your motor. 1st scheduled maintenance should be performed between 150-‐500
miles. This maintenance should include the following items:
1. Visual and performance inspection of: Air cleaner, throttle controls, brake system, all bolts and fasteners, tire pressure and wear pattern,
steering system’s proper operation and actuation, chassis inspection.
2. Oil should be changed with approved SAE standard Oil listed in this manual, Oil Filter removed, cleaned and inspected.
3. Valve clearance should be checked to make sure it is within proper manufacturer specification. Valve clearance is typically acceptable at
0.04 -‐ 0.06mm intake and .05-‐.06mm exhaust. Please have all maintenance performed by authorized service center. Tampering with your
motorcycle may void applicable warranty.