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INTRODUCTION

Th

  ank You for your purchase of a U.S. Stove Wood/Coal Burning 

Gravity Style (Up-Flow) Furnace. Your decision to buy our fur-
nace was undoubtedly reached aft er much careful thought and 
consideration. We are very proud you chose this furnace and 
trust you will receive the comfort and economy that others real-
ize when heating with a U.S. Stove product.

Your dealer is important in your experience with the furnace 
not only with the purchase, but for recommendations for profes-
sional installation in your home. Th

 e qualifi ed professional in-

staller has been expertly trained in solid-fuel furnace installation 
to assure the safety and comfort for your family while saving you 
money. Trust your experienced installer. He is a specialist in this 
fi eld. 

DISCLAIMER NOTICE 

Th

  e BTU ranges and heating capacity specifi cations are provided 

as a guide and in no way guarantee the output or capacity of 
this unit. Th

  e actual BTU output depends on the type of fuel be-

ing burned and its conditions, the thermostat setting, the draft  
adjustment and the chimney to which the unit is attached. Th

 e 

actual area that this unit will heat depends on factors such as 
the conditions of the building, heat loss, type of construction, 
amount of insulation, type of air movement, the location of the 
unit and more importantly the duct work and return air facility.

Warning: Do not alter this appliance in any way other than speci-

fi ed in these instructions. Doing so may void your warranty.

GENERAL NOTES

• 

Equip your home with fi re extinguishers and smoke detec-
tors appropriately located.

• Th

  e furnace is designed to burn air dried wood and coal at a 

predetermined fi ring rate.

• 

Do not burn garbage, gasoline, naphtha, engine oil or other 
inappropriate materials. Plastics, when burned, form hydro-
fl uoric and hydrochloric acids which will damage and de-
stroy your furnace pipe and chimney. Th

  e burning of trash 

or oil can result in an extremely hot fi re and is sometimes 
a cause of chimney fi res.  NEVER BURN GREEN WOOD 
OR TIRES. 

• 

Solid-fuel burning appliances  need to be cleaned frequently 
because soot, creosote, and ash may accumulate. Establish 
a routine for storage of fuel, fi ring techniques, and care for 
the appliance.

• 

Keep Ash and Fuel loading doors closed during operation. 
Check the fi t on the load door as it must fi t tightly. If it does 
not, check for deterioration or wear of the ceramic rope seal. 
Maintain all seals in good condition.

•  Do not store fuel or other combustible material within 

marked installation clearances or within the space required 
for re-fueling and routine maintenance.

• 

Wood should be placed directly onto the cast iron shaker 
grate of the furnace. Do not use additional grates and/or 
irons.

• Slow 

fi res: It is not recommended burning the furnace any 

more than necessary early in the fall and late spring, as you 
cannot keep the fi rebox hot enough (without overheating 

your home) to burn gases. Slow fi res can cause excessive 
creosote build-up in smoke pipe, chimney and fi rebox. It is 
better to keep a small, intense fi re as oppose to a large smol-
dering fi re. Be aware that the hotter the fi re, the less creosote 
is deposited. Weekly cleanings may be necessary in mild 
weather, even though monthly cleaning may be enough dur-
ing the coldest months.

• 

Inspect and clean your chimney and stove pipe regularly. 
Check daily for creosote build-up until experience shows 
how oft en cleaning is necessary.

• 

Do not over draft  the furnace! It is designed to operate at .06 
inches of water column and must be set with a draft  gauge to 
maintain a steady draft . (Barometric Damper recommend-
ed.) If allowed to operate at a higher rate, it could cause a 
solid fuel fi re to burn out of control.

• 

Never over fi re your furnace. Over fi ring could result in 
damage to the heat exchanger and cause dangerous opera-
tion. Over fi ring occurs when the ash door is left  open dur-
ing operation or a highly volatile fuel, i.e. large amounts 
of small kindling, is used. If any portion of the connector 
pipe glows orange or red, you are in an over-fi ring situation. 
Have a clearly understood plan for such a situation.

• 

In event of a chimney fi re, completely shut all draft  controls 
and call your fi re department immediately. Alert everyone 
in the house. If the fi re is still burning vigorously, throw bak-
ing soda into fi rebox or discharge a fi re extinguisher into 
the fi rebox. Aft er chimney fi re is over, completely inspect 
system for damage before further use.

• 

NEVER throw water on the fi re or at the furnace, as rapidly 
expanding steam could result in a severe scalding.

• 

Do not allow ashes to build up higher than 2” above grates. 
Never allow the ashes in the ash pan touch the grate section. 
REMOVE ASHES FREQUENTLY!

• 

Be extremely careful when removing the furnace ash pan; it 
can get very hot.

• 

CAUTION: Ashes should be placed in a steel/metal con-
tainer with a tight fi tting lid. Th

  e closed container of ash-

es should be placed on a non-combustible fl oor or on the 
ground well away from all combustible materials pending 
fi nal disposal. If the ashes are disposed of by burial in soil or 
otherwise locally dispersed, they should be retained in the 
closed  container until all coals have thoroughly cooled. Do 
not place other waste inside this container. 

• 

With new steel, there is a small amount of oil or dirt on the 
metal. You may smell an odor. Th

  is is normal during the 

fi rst operation. You may want to assemble the furnace out of 
doors and build a small fi re in it to “burn off ” this dirt and 
oil before installing the unit. 

• 

When tending the fi rebox always pull the baffl

  e slide rod out 

prior to opening load door. Open load door slowly to avoid 
a “fl ash back”. Aft er closing load door, push the baffl

  e slide 

rod to the rear.

• 

Inspect air fi lters regularly. Th

  e air fi lter in the fi lter  box 

should be changed at least every 30 days.

• 

Oil motor on forced air draft  every 90 days with a few drops 
of 30 wt. oil.

Содержание 1602R

Страница 1: ...e may result For your safety follow these installation instructions Contact local building or fire officials about restrictions and installation requirements in your area This furnace must be installed by a qualified technician Keep these instructions for future reference Installation Operator s Manual SAVE THESE INSTRUCTIONS Certified for installations in the USA and Canada Safety Tested to UL 39...

Страница 2: ...keep the firebox hot enough without overheating your home to burn gases Slow fires can cause excessive creosote build up in smoke pipe chimney and firebox It is better to keep a small intense fire as oppose to a large smol dering fire Be aware that the hotter the fire the less creosote is deposited Weekly cleanings may be necessary in mild weather even though monthly cleaning may be enough dur ing...

Страница 3: ... is to be installed maintaining the clearances speci fied in the following illustrations Do not place the furnace directly on a combustible floor If you are placing it on a combustible floor an approved fire retar dant material equivalent to 3 8 UL Listed millboard should be placed under the unit The material must extend at least 16 inches beyond the front of the unit and 8 inches on either side o...

Страница 4: ...ney connector and chimney should be inspected at least twice monthly during the heating season to determine if a creosote build up has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire SMOKE PIPE INSTALLATION Clearances to combustible materials i e paneling ceiling tile sheet rock plaster draperies casements or wood trim etc will vary with the type of f...

Страница 5: ...E This furnace is designed for use as a supplemental heating source When used as a supplementary furnace it is connected in conjunction with an oil gas or electric furnace to the existing duct work which distributes the heated air into several rooms and or areas Though United States Stove Company expressly Does Not rec ommend the use of its furnaces to be installed and or used as a free standing h...

Страница 6: ...xisting plenum will help direct the flow of air from the furnace as well as the flow in the existing furnace Ducting entering the existing plenum at an angle approximately 45 degrees will facilitate air flow from the furnace while diverting air from the existing furnace INSPECT FLUE PIPES FLUE PIPE JOINTS AND FLUE PIPE SEALS REGULARLY TO ENSURE THAT SMOKE AND FLUE GASES ARE NOT DRAWN INTO AND CIR ...

Страница 7: ...ficiency of the furnace is de creased Without a return air system warm air will be drawn into your basement unnecessarily heating unused areas of the home In extreme cases if your basement or utility room is fairly airtight the blowers on the furnace could depressurize the room and pull toxic flue gases from the furnace a gas water heater or gas furnace The fumes could then be distributed througho...

Страница 8: ... attach the door latches to the door latch mounting brackets on the left side of the door frames as illustrated The slots in the brackets and latches are for door seal adjustment Make the proper adjustments then tighten the nuts The door s gasket should be snug against the door frame on the furnace Feed Door Illustration Ash Door Illustration 1 Feed Door Latch 1 Ash Door Latch 4 1 4 20 x 3 4 Hex B...

Страница 9: ...e junction box and insulation using two of the 10 x 1 2 screws provided Make a small slice in the 5 x 5 insulation to allow the wires from the draft blower to protrude then Install it between the cabinet back and junction box with the foil side to the cabinet back Attach the conduit assembly from the limit control to the junction box as shown 5 If not already installed snap the rocker switch into ...

Страница 10: ...me three screws 1 Draft Blower 2 1 4 20 x 1 Hex Bolt 1 Draft Blower Adapter 2 1 4 20 Lock Nut 1 Draft Regulator Canada Only 3 10 24 Kep Nut For Canadian installations you must install the cover plate once you have completed the draft blower installation Using the two self drilling screws provided attach the cover plate to the draft cover located just below the Feed Door BAFFLE BRICK REPLACEMENT If...

Страница 11: ...good indicator if wood is ready to burn is to check the piece ends If there are cracks radiating in all directions from the center then the wood should be dry enough to burn If your wood sizzles in the fire even though the surface is dry it may not be fully cured and should be seasoned longer There are ONLY two types of coal allowed for use in this furnace Bitu minous Coal soft coal and Anthracite...

Страница 12: ...reful not to mix the coal as this increas es the chances of forming clinkers When shaking the grate s be gentle Just a few short movements a couple of cranks is better than a lot of agitation The objective is to remove a small amount of the ashes without disturbing the fire Stop when you see a glow in the ashes or the first red coals fall into the ash pan Excessive shaking wastes fuel and can expo...

Страница 13: ...lose the load door and push the slide Baffle rod to rear Close the spin draft cap on ash door leaving it cracked about the diameter of a dime The forced air draft cycles on demand from the wall thermostat Setting the U S Stove thermostat four degrees higher than your existing thermostat is recommended In operation the power draft blower will run until the U S Stove thermostat temperature setting i...

Страница 14: ...escape the firebox so as not to damage any electrical components If the bypass damper is one that is designed to fall closed when the blowers are not running and there is no way to open the pas sage you will need to shut off all combustion air to the appli ance Observe the furnace operation closely and often until power is restored CAUTION To avoid excessive temperatures do not operate with fuel d...

Страница 15: ... all cinders have thoroughly cooled SMOKE AND CO MONITORS Burning wood naturally produces smoke and carbon monoxide CO emissions CO is a poisonous gas when exposed to elevated concentrations for extended periods of time While the modern combustion systems in heaters drastically reduce the amount of CO emitted out the chimney exposure to the gases in closed or confined areas can be dangerous Make s...

Страница 16: ...himney D Check chimney draft make sure chimney flue pipe is clean and chimney is of adequate height E Make sure you re not suffocating the fire with excessive amounts of unburned wood F Slide baffle should be pulled out prior to load door opening 4 Problem Distribution blower vibrating Solution A Tighten blower wheel to motor shaft B Check for bad fan bearings 5 Problem Distribution blower continu...

Страница 17: ...17 11 12 13 16 15 17 14 7 10 5 2 3 6 32 31 4 3 2 1 37 3 8 9 24 26 25 27 17 16 3 19 18 20 28 29 30 36 21 22 34 34 35 23 33 PARTS DIAGRAM ...

Страница 18: ...Flue Collar Ring 22761 1 24 Smoke Curtain 23800 1 25 Smoke Door Clip 23787 2 26 Carriage Bolt 1 4 20 x 1 1 4 Long 83445 2 27 Kep Nut 1 4 20 83250 2 28 Cabinet Side Left 68821 1 29 Insulation Side C98771 2 30 Insulation Retainer 83884 41 31 Cabinet Side Right 68822 1 N S Cabinet Side Back 1800 69002 2 32 Receptacle Snap In 80351 1 33 Cabinet Back 69573 1 34 Insulation Panel C98871 2 35 Cabinet Top ...

Страница 19: ...ld air return or filter box will increase the life of your blow ers and offer filtered distribution air for your home U S Stove offers the model UFB908 as an option and can be purchased from your local dealer The UFB908 utilizes a standard 16 x 20 filter that can be purchased from your local dealer or any hardware duct work supply store When installing a UFB908 follow the installation instructions...

Страница 20: ...plumbed to your existing hot water system Choose one of the three methods described in the Hot Water Coil instructions 6 Remove knockouts from the access panel and re attach to the furnace enclosure Have a qualified plumber connect your domestic hot water pipe to the coil with the appropriate fittings In the unlikely event that your furnace overfires a condition evidenced by elbows stove pipes and...

Страница 21: ...nual in a safe place for future reference When placing an order or for warranty claims please provide the following information found on the Certification Plate located below the ash door PART NUMBER PART DESCRIPTION MODEL NUMBER 1602R SERIAL NUMBER______________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 80 750 2723 ...

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