background image

3

• Th

  e distribution blower motors may be one of two types. If 

the motor has sealed bearings, no oiling is required.

• 

If the motor is equipped with fi ll holes, the motor should be 
oiled every 90 days with several drops of 30 wt. oil.

• 

If exhaust or attic fans (or similar) are used, they MUST 
NOT create a negative pressure inside the area or room 
where the furnace is installed. Th

  is will starve the furnace of 

combustion air and will not function properly.

CAUTION: CLEANOUT OF THE HEAT EXCHANGER, FLUE 
PIPE, CHIMNEY, AND DRAFT INDUCER IF USED, IS ESPE-
CIALLY IMPORTANT AT THE END OF THE HEATING SEA-
SON TO MINIMIZE CORROSION DURING THE SUMMER 
MONTHS, CAUSED BY ACCUMULATIVE ASH.

NOTE: For further information on using your furnace safely, 
obtain a copy of the National Fire Protection Association pub-
lication “Using Coal and Wood Stoves Safely.” NFPA NO. NW-
8-1974. Th

  e address of the NFPA is 470 Atlantic Ave., Boston, 

Massachusetts 02210.

IMPORTANT

Before installing and using your furnace, please read the follow-
ing pages thoroughly and carefully. If you follow the instructions, 
your furnace will give you safe and more dependable service for 
years to come.

• 

First step: Check your local codes. Th

  is installation must 

comply with their rulings.

• 

Determine if the installation will be as a Central or Supple-
mental Furnace.

• 

Do Not install this furnace in a mobile home or trailer

• 

Always have a smoke or ionization detector and a CO detec-
tor installed in your home.

• 

To prevent injury or damage, do not allow anyone who is 
unfamiliar with the furnace to operate it.

• Th

 is furnace must be installed ONLY in the prescribed 

manner shown in illustrations 1, 2, or 3 under the Instal-
lation Examples in this manual. It is NEVER to be installed 
as a counter-fl ow or down-draft  furnace, or in any manner 
wherein the heated air is directed in a downward fl ow into 
the home or toward to an existing central furnace.

• 

NEVER INSTALL outside the home.

• 

Spend adequate time with your furnace to become well ac-
quainted with the diff erent settings and how each will aff ect 
its burning patterns. It is impossible to state just how each 
setting will aff ect your furnace because of the variations in 
each installation.

LOCATING YOUR FURNACE

Th

  e furnace is to be installed maintaining the clearances speci-

fi ed in the following illustrations.

Do not place the furnace directly on a combustible fl oor. If you 
are placing it on a combustible fl oor,  an  approved  fi re  retar-
dant material, equivalent to 3/8” UL Listed millboard, should 
be placed under the unit. Th

  e material must extend at least 16 

inches beyond the front of the unit and 8 inches on either side of 
the fuel loading door opening. It must also extend underneath 
the chimney connector and to each side of the connector by at 
least 2 inches.

CLEARANCES

REDUCED CLEARANCES

NFPA guidelines and most codes permit reduced clearances to 
combustible walls and ceilings if adequate protection is added. 
A common mistake is to assume that sheet metal, masonry, or 
millboard placed directly against a wall protects it. Materials 
installed in this manner actually provides very little protection. 
Th

  ese materials are good heat conductors, so they will be almost 

as hot on their back side as they are on the exposed side. Th

 ere-

fore, the combustible wall behind is still a fi re hazard.

A wall can be kept cool using these items but only if they are 
mounted and spaced out from the wall by an inch or two to allow 
free air circulation behind the protective panel. Th

 e protective 

panel should also have a gap between the fl oor and ceiling.

Th

  ree rules to follow when constructing wall protectors:

1.  Non-combustibility of all materials including mounting and 

supporting.

2.  A well ventilated air space between protector and wall.

3. Suffi

  cient strength and rigidity so that the protector and air 

space will be durable.

 

CHIMNEY REQUIREMENTS

A fi reclay lined masonry or Class A 103HT All-Fuel Metal Insu-
lated Chimney must be used in all airtight wood furnace instal-
lations. Th

  e minimum recommended fl ue size for this furnace 

is 6 inches, inside diameter. When making new chimney instal-
lations, always follow the chimney manufacturer’s instructions. 
Keep chimney clean and in good condition.

If at all possible, use the factory built, class A 103HT chimney 

PROTECTIVE COVERING 

AND ALL SUPPORTS MUST 

BE NON-COMBUSTIBLE

CONSTRUCTING 

NON-COMBUSTIBLE 

WALLS

2 in [5cm]

FROM FLOOR

2 in. [5cm]

FROM CEILING

1 in [2.5cm]

AIR SPACE

22”

12”

20”

15”

COMBUSTIBLE WALL

COMBUSTIBLE WALL

FLUE

(TOP VIEW)

MINIMUM CLEARANCES 

TO A COMBUSTIBLE 

WALL

CAUTION:

DO NOT store

combustible or

flammable materials or 

liquids near the

furnace.

[50.8cm]

[38.1cm]

[55.9cm]

[30.5cm]

Содержание 1602R

Страница 1: ...e may result For your safety follow these installation instructions Contact local building or fire officials about restrictions and installation requirements in your area This furnace must be installed by a qualified technician Keep these instructions for future reference Installation Operator s Manual SAVE THESE INSTRUCTIONS Certified for installations in the USA and Canada Safety Tested to UL 39...

Страница 2: ...keep the firebox hot enough without overheating your home to burn gases Slow fires can cause excessive creosote build up in smoke pipe chimney and firebox It is better to keep a small intense fire as oppose to a large smol dering fire Be aware that the hotter the fire the less creosote is deposited Weekly cleanings may be necessary in mild weather even though monthly cleaning may be enough dur ing...

Страница 3: ... is to be installed maintaining the clearances speci fied in the following illustrations Do not place the furnace directly on a combustible floor If you are placing it on a combustible floor an approved fire retar dant material equivalent to 3 8 UL Listed millboard should be placed under the unit The material must extend at least 16 inches beyond the front of the unit and 8 inches on either side o...

Страница 4: ...ney connector and chimney should be inspected at least twice monthly during the heating season to determine if a creosote build up has occurred If creosote has accumulated it should be removed to reduce the risk of a chimney fire SMOKE PIPE INSTALLATION Clearances to combustible materials i e paneling ceiling tile sheet rock plaster draperies casements or wood trim etc will vary with the type of f...

Страница 5: ...E This furnace is designed for use as a supplemental heating source When used as a supplementary furnace it is connected in conjunction with an oil gas or electric furnace to the existing duct work which distributes the heated air into several rooms and or areas Though United States Stove Company expressly Does Not rec ommend the use of its furnaces to be installed and or used as a free standing h...

Страница 6: ...xisting plenum will help direct the flow of air from the furnace as well as the flow in the existing furnace Ducting entering the existing plenum at an angle approximately 45 degrees will facilitate air flow from the furnace while diverting air from the existing furnace INSPECT FLUE PIPES FLUE PIPE JOINTS AND FLUE PIPE SEALS REGULARLY TO ENSURE THAT SMOKE AND FLUE GASES ARE NOT DRAWN INTO AND CIR ...

Страница 7: ...ficiency of the furnace is de creased Without a return air system warm air will be drawn into your basement unnecessarily heating unused areas of the home In extreme cases if your basement or utility room is fairly airtight the blowers on the furnace could depressurize the room and pull toxic flue gases from the furnace a gas water heater or gas furnace The fumes could then be distributed througho...

Страница 8: ... attach the door latches to the door latch mounting brackets on the left side of the door frames as illustrated The slots in the brackets and latches are for door seal adjustment Make the proper adjustments then tighten the nuts The door s gasket should be snug against the door frame on the furnace Feed Door Illustration Ash Door Illustration 1 Feed Door Latch 1 Ash Door Latch 4 1 4 20 x 3 4 Hex B...

Страница 9: ...e junction box and insulation using two of the 10 x 1 2 screws provided Make a small slice in the 5 x 5 insulation to allow the wires from the draft blower to protrude then Install it between the cabinet back and junction box with the foil side to the cabinet back Attach the conduit assembly from the limit control to the junction box as shown 5 If not already installed snap the rocker switch into ...

Страница 10: ...me three screws 1 Draft Blower 2 1 4 20 x 1 Hex Bolt 1 Draft Blower Adapter 2 1 4 20 Lock Nut 1 Draft Regulator Canada Only 3 10 24 Kep Nut For Canadian installations you must install the cover plate once you have completed the draft blower installation Using the two self drilling screws provided attach the cover plate to the draft cover located just below the Feed Door BAFFLE BRICK REPLACEMENT If...

Страница 11: ...good indicator if wood is ready to burn is to check the piece ends If there are cracks radiating in all directions from the center then the wood should be dry enough to burn If your wood sizzles in the fire even though the surface is dry it may not be fully cured and should be seasoned longer There are ONLY two types of coal allowed for use in this furnace Bitu minous Coal soft coal and Anthracite...

Страница 12: ...reful not to mix the coal as this increas es the chances of forming clinkers When shaking the grate s be gentle Just a few short movements a couple of cranks is better than a lot of agitation The objective is to remove a small amount of the ashes without disturbing the fire Stop when you see a glow in the ashes or the first red coals fall into the ash pan Excessive shaking wastes fuel and can expo...

Страница 13: ...lose the load door and push the slide Baffle rod to rear Close the spin draft cap on ash door leaving it cracked about the diameter of a dime The forced air draft cycles on demand from the wall thermostat Setting the U S Stove thermostat four degrees higher than your existing thermostat is recommended In operation the power draft blower will run until the U S Stove thermostat temperature setting i...

Страница 14: ...escape the firebox so as not to damage any electrical components If the bypass damper is one that is designed to fall closed when the blowers are not running and there is no way to open the pas sage you will need to shut off all combustion air to the appli ance Observe the furnace operation closely and often until power is restored CAUTION To avoid excessive temperatures do not operate with fuel d...

Страница 15: ... all cinders have thoroughly cooled SMOKE AND CO MONITORS Burning wood naturally produces smoke and carbon monoxide CO emissions CO is a poisonous gas when exposed to elevated concentrations for extended periods of time While the modern combustion systems in heaters drastically reduce the amount of CO emitted out the chimney exposure to the gases in closed or confined areas can be dangerous Make s...

Страница 16: ...himney D Check chimney draft make sure chimney flue pipe is clean and chimney is of adequate height E Make sure you re not suffocating the fire with excessive amounts of unburned wood F Slide baffle should be pulled out prior to load door opening 4 Problem Distribution blower vibrating Solution A Tighten blower wheel to motor shaft B Check for bad fan bearings 5 Problem Distribution blower continu...

Страница 17: ...17 11 12 13 16 15 17 14 7 10 5 2 3 6 32 31 4 3 2 1 37 3 8 9 24 26 25 27 17 16 3 19 18 20 28 29 30 36 21 22 34 34 35 23 33 PARTS DIAGRAM ...

Страница 18: ...Flue Collar Ring 22761 1 24 Smoke Curtain 23800 1 25 Smoke Door Clip 23787 2 26 Carriage Bolt 1 4 20 x 1 1 4 Long 83445 2 27 Kep Nut 1 4 20 83250 2 28 Cabinet Side Left 68821 1 29 Insulation Side C98771 2 30 Insulation Retainer 83884 41 31 Cabinet Side Right 68822 1 N S Cabinet Side Back 1800 69002 2 32 Receptacle Snap In 80351 1 33 Cabinet Back 69573 1 34 Insulation Panel C98871 2 35 Cabinet Top ...

Страница 19: ...ld air return or filter box will increase the life of your blow ers and offer filtered distribution air for your home U S Stove offers the model UFB908 as an option and can be purchased from your local dealer The UFB908 utilizes a standard 16 x 20 filter that can be purchased from your local dealer or any hardware duct work supply store When installing a UFB908 follow the installation instructions...

Страница 20: ...plumbed to your existing hot water system Choose one of the three methods described in the Hot Water Coil instructions 6 Remove knockouts from the access panel and re attach to the furnace enclosure Have a qualified plumber connect your domestic hot water pipe to the coil with the appropriate fittings In the unlikely event that your furnace overfires a condition evidenced by elbows stove pipes and...

Страница 21: ...nual in a safe place for future reference When placing an order or for warranty claims please provide the following information found on the Certification Plate located below the ash door PART NUMBER PART DESCRIPTION MODEL NUMBER 1602R SERIAL NUMBER______________ United States Stove Company 227 Industrial Park Road P O Box 151 South Pittsburg TN 37380 80 750 2723 ...

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