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COMBO COAL & WOOD STOVE 

 

OWNER'S MANUAL 

FOR BURNING BITUMINOUS / ANTHRACITE COAL OR  

HARD, SEASONED NATURAL WOOD 

SAFETY NOTICE  

 

IF THIS HEATER IS NOT PROPERLY INSTALLED, A HOUSE FIRE MAY RESULT.  FOR 
YOUR SAFETY, FOLLOW THE  INSTALLATION  INSTRUCTIONS.  THE  AUTHORITY  HAV-
ING  JURISDICTION   ( SUCH   AS    MUNICIPAL BUILDING  DEPARTMENT,  FIRE  DEPART-
MENT,  FIRE  PREVENTION BUREAU, ect.)  SHOULD  BE CONSULTED  BEFORE  INSTALLA-
TION  TO DETERMINE THE NEED TO OBTAIN A PERMIT.    KEEP THESE INSTRUCTIONS 
FOR FUTURE USE.  
 

  

TESTED AND LISTED TO UL 1482 BY:                      ITS/WARNOCK HERSEY, MIDDLETON, WI 

 

                                                                                                                  

MANUFACTURED BY  

                                                                                                                                                        NEW BUCK CORPORATION -  

                                                                                                                                               SPRUCE PINE, NC  28777

 

Nov 2009

 

Summary of Contents for COMBO COAL & WOOD STOVE

Page 1: ...OLLOW THE INSTALLATION INSTRUCTIONS THE AUTHORITY HAV ING JURISDICTION SUCH AS MUNICIPAL BUILDING DEPARTMENT FIRE DEPART MENT FIRE PREVENTION BUREAU ect SHOULD BE CONSULTED BEFORE INSTALLA TION TO DETERMINE THE NEED TO OBTAIN A PERMIT KEEP THESE INSTRUCTIONS FOR FUTURE USE TESTED AND LISTED TO UL 1482 BY ITS WARNOCK HERSEY MIDDLETON WI MANUFACTURED BY NEW BUCK CORPORATION SPRUCE PINE NC 28777 Nov ...

Page 2: ......

Page 3: ...Masonry Fireplace using 6 Single Wall pipe minimum 24 ga blued or black pipe 16 D Rear Exit to Vertical Ceiling Exit using 6 Single Wall minimum 24 ga blued or black pipe with Elbow or 6 DVL Close Clearance Pipe with Elbow and any Listed 2100 UL 103 HT Chimney 18 E Rear Exit Through Wall Exterior Chimney Outside Residence using 6 Single Wall pipe minimum 24 ga blued or Black pipe or 6 DVL Close Cl...

Page 4: ...ecessary installation requirements and permits which may go beyond these instructions THIS UNIT IS NOT APPROVED FOR MOBILE HOME USE DO NOT INSTALL IN SLEEPING ROOMS NOTE When burning any unit or appliance that combust fuel for heat such as coal oil wood or natural and L P liquid petroleum gas We highly recommend the use of smoke and carbon monoxide detectors in your home Examine the masonry firepl...

Page 5: ...HEMICALS OR FLUIDS TO START THE FIRE DO NOT BURN GARBAGE OR FLAMMABLE FLUIDS Read the complete manual before installing and operating Failure to follow instructions may result in property damage Bodily injury or death CAUTION YOUR CHIMNEY OR FLUE MUST BE CORRECTLY SIZED A CHIMNEY OR FLUE THAT IS TOO SMALL OR LARGE IN DIAMETER OR TOO SHORT CAN CAUSE YOUR STOVE TO SPILL SMOKE WHEN THE DOOR IS OPENED...

Page 6: ...low this procedure 1 Convert specification to R value R value is given no conversion is needed K factor is given with a required thickness T in inches C factor is given R 1 C 2 Determine the R value of the proposed alternate floor protector Use the formula in step 1 to convert values not expressed as R For multiple layers add R values of each layer to determine the overall R value If the overall R...

Page 7: ...ector and ceiling CHIMNEY This room heater must be connected to 1 A chimney complying with the requirements for Type HT Chimneys Factory Built Residential Type and Building Heating Appliance UL 103 2 A code approved masonry chimney with a flue liner Your stove will operate satisfactorily with any listed factory built chimney or any masonry flue or chimney meeting the NFPA 211 Codes A round chimney...

Page 8: ...Figure 1 Figure 3 CHIMNEY HEIGHT CHIMNEY CONNECTION Figure 2 MEASUREMENT POINTS Page 6 ...

Page 9: ... manufacturer and install 1 ceiling support package 2 wall pass through 3 T section package 4 firestops when needed 5 insulation shield 6 roof flashing 7 chimney cap Two methods of chimney installation 1 Rear exit through wall exterior chimney outside residence See figure 4 Page 8 2 Rear exit to vertical ceiling exit See figure 5 Page 8 Components illustrated may not look like system you choose bu...

Page 10: ...stible ceiling Combustible wall Chimney connector Figure 4 22 Figure 5 LISTED 2100 UL 103 HT TYPE CHIMNEY ASSEMBLY REFER TO MANUFACTURERS INSTALLATION INSTRUCTIONS LISTED 2100 UL 103 HT TYPE CHIMNEY T BOX ASSEMBLY AND CHIMNEY REFER TO MANUFACTURERS INSTALLATION INSTRUCTIONS Page 8 ...

Page 11: ...sult your local code for proper procedures This model is designed for connection to any Listed 2100 UL 103 HT TYPE chimney also any Listed UL DVL Close Clearance Pipe Follow pipe manufactures instructions carefully CHIMNEY This room heater must be converted to 1 a chimney complying with the requirements for Type HT chimneys in the Standard for Chimneys Factory Built Residential Type and Building H...

Page 12: ...ugh system and is exposed to flue gases shall be constructed of stainless steel or other equivalent material that will resist corrosion softening or cracking from flue gases at temperatures up to 1800o F In addition a connector to a masonry chimney shall extend through the wall to the inner face or liner but not beyond and shall be firmly cemented to masonry EXCEPTION A thimble may be used to faci...

Page 13: ...length of horizontal flue pipe to wall CEILING CLEAN OUT DOOR MASONRY FLUE LINERS NOTE MINIMUM CLEARANCES FROM TOP OF UNIT TO MANTEL OR MANTEL SUPPORTS 21 MINIMUM MASONRY CHIMNEY A E B F D G FRONT OF STOVE G H F I A B Clearances to Combustibles and also Masonry Materials 6 Single Wall pipe minimum 24 ga blued or black pipe A B C D E F G H I J 19 30 NA 21 NA 16 8 8 10 16 Figure 6 Figure 7 D FLOOR P...

Page 14: ...length of horizontal flue pipe to wall CEILING CLEAN OUT DOOR MASONRY FLUE LINERS NOTE MINIMUM CLEARANCES FROM TOP OF UNIT TO MANTEL OR MANTEL SUPPORTS 21 MINIMUM MASONRY CHIMNEY A E B F D G FRONT OF STOVE G H F I A B Clearances to Combustibles and also Masonry Materials 6 DVL Close Clearance pipe A B C D E F G H I J 15 22 NA 21 NA 16 8 8 10 16 Figure 8 Figure 9 D J FLOOR PROTECTOR MINIMUM R VALUE...

Page 15: ...hat will resist corrosion softening or cracking from flue gases at temperatures up to 1800o F In addition a connector to a masonry chimney shall extend through the wall to the inner face or liner but not beyond and shall be firmly cemented to masonry EXCEPTION A thimble may be used to facilitate removal of the chimney connector for cleaning in which case the thimble shall be permanently cemented i...

Page 16: ...d or black pipe with Elbows Minimum Clearance to Combustibles and Non Combustibles NOTE All clearances are to combustibles with minimum floor protector NOTE Floor protector must extend length of horizontal flue pipe to wall A E B F D G FRONT OF STOVE G H F I A B Clearances to Combustibles and also Masonry Materials 6 Single Wall pipe minimum 24 ga blued or black pipe A B C D E F G H I J 19 30 22 N...

Page 17: ...nce pipe with Elbows Minimum Clearance to Combustibles and Non Combustibles NOTE All clearances are to combustibles with minimum floor protector NOTE Floor protec tor must extend length of horizontal flue pipe to wall A E B F D G FRONT OF STOVE G H F I A B Clearances to Combustibles and also Masonry Materials 6 DVL Close Clearance pipe A B C D E F G H I J 16 22 14 NA NA 16 8 8 10 16 Figure 12 J FL...

Page 18: ... entering the fireplace chamber 5 Remove or wire open the fire place damper See Page 17 6 A noncombustible sealing plate must be installed to close and seal the openig of the fire place A hole diameter of the pipe used must be cut into the sealing plate to faciltate a place for the stove pipe to go through into the fireplace flue Note the pipe must go above the damper 2 to have proper flow See Pag...

Page 19: ...stibles with minimum floor protector NOTE Floor protector must extend length of horizontal flue pipe to wall NOTE MINIMUM CLEARANCES FROM TOP OF UNIT TO MANTEL OR MANTEL SUPPORTS 21 MINIMUM SEALING PLATE SINGLE WALL PIPE 8 29 HEARTH Figure 15 min 2 D A E B F D G FRONT OF STOVE G H F I A B Figure 14 MANTLE SIDE TRIM E J FLOOR PROTECTOR MINIMUM R VALUE OF 1 8 Page 17 ...

Page 20: ...llation types require the use of certain chimney types Please follow these instructions exactly HOW TO LOCATE CHIMNEY EXIT AND INSTALL NOTE For minimum clearances See Page 19 Figure 16 and Figure 17 1 Suspend a plumb bob from the ceiling above the unit so that the weight is hanging in the center of the flue exit A small weight on a string will serve as a plumb bob Mark the ceiling where the string...

Page 21: ... or black pipe A B C D E F G H I J 19 30 22 NA NA 16 8 8 10 16 Clearances to Combustibles and also Masonry Materials 6 DVL Close Clearance pipe A B C D E F G H I J 16 22 14 NA NA 16 8 8 10 16 NOTE All clearances are to combustibles with minimum floor protector NOTE Floor protector must extend length of horizontal flue pipe to wall Figure 16 J FLOOR PROTECTOR MINIMUM R VALUE OF 1 8 C Figure 17 6 Si...

Page 22: ...ue liner CAUTION Certain installation types require the use of certain chimney types Please follow these instructions exactly HOW TO LOCATE CHIMNEY EXIT AND INSTALL NOTE For minimum clearances See Page 21 Figure 18 and Figure 19 1 Mark the plumb line on the wall directly behind the center of the heater See Page 21 2 Place the horizontal portion of the heater pipe in position and project a point on...

Page 23: ...100 UL HT T Box assembly Minimum Clearance to Combustibles Clearances to Combustibles and also Masonry Materials 6 Single Wall pipe minimum 24 ga blued or black pipe A B C D E F G H I J 19 30 NA NA NA 16 8 8 10 16 Clearances to Combustibles and also Masonry Materials 6 DVL Close Clearance pipe A B C D E F G H I J 16 22 NA NA NA 16 8 8 10 16 Figure 18 J FLOOR PROTECTOR MINIMUM R VALUE OF 1 8 Combus...

Page 24: ...ith a brick wall metal ties are used to anchor the brick to the wall and maintain the 1 air space To avoid excessive heat transmission the spacers or wall ties should not be placed directly behind the heater or chimney connector The 1 space provides free air circulation For best insulating results it is essential that there are openings completely around the system including the bottom so that coo...

Page 25: ...ER KEEP ALL SUCH LIQUIDS WELL AWAY FROM THE STOVE WHEN IT IS IN USE ALL FLUIDS OF THIS TYPE GIVE OFF VOLATILE FUMES AND CAN AND WILL EXPLODE DON T TAKE A CHANCE WITH THE SAFETY OF YOUR HOME AND FAMILY CAUTION CREOSOTE AND SOOT The Combo Coal Wood Stove has been designed to burn coal This conforms to United States Government Protection Agency regulations for coal stoves NOTE A draft reading of 025 ...

Page 26: ...h the proper fuel you intend to burn WOOD AIR SLIDE ADJUSTER PLATE NOTCH TO BOTTOM AIR SLIDE ADJUSTER PLATE KNOB WOOD AIR SLIDE ADJUSTER PLATE CLOSED OPERATION FOR BURNING WOOD FUEL WOOD AIR SLIDE ADJUSTER PLATE NOTCH TO BOTTOM AIR SLIDE ADJUSTER PLATE KNOB WOOD AIR SLIDE ADJUSTER PLATE WITH NOTCH OPEN SIDE VIEW OF CAST ASH DOOR AND INSTALLED WOOD AIR SLIDE ADJUSTER PLATE Page 24 ...

Page 27: ...e stove during use 4 Light paper and close fuel door 5 Wood After Lighting kindling and embers and a coal bed have been established load the heater with wood 6 Repeat this process until the firebox is filled NEVER fill box over top of fire brick 7 Reduce the air control on ash door to your desired comfort zone Never leave the feed door of the stove open longer than necessary when refueling This wi...

Page 28: ...JUSTER PLATE 1 Find the coal air slide adjuster plate package inside the fire box and remove Open contents SEE BELOW 2 Open the front cast ash door and remove the wood air slider adjuster plate from inside of door by unscrewing the air slide adjuster knob SEE BELOW Note there is NO NOTCH in the coal air slide adjuster plate Place the coal air slide adjuster plate in place of the wood slide adjuste...

Page 29: ...able liquid in your stove to start or freshen up the fire Keep all such materials away from the stove during use 4 Light paper and close fuel door 5 Coal After Lighting kindling and embers and a coal bed have been established load the heater with wood 6 Repeat this process until the firebox is filled NEVER fill box over top of fire brick 7 Reduce the air control on ash door to your desired comfort...

Page 30: ...of Unit right side of ash dump door and turn counter clockwise to open clock wise to close See Figure 22 NOTE Combo Coal Stove is painted with a specially formulated high temperature paint that cures during the first two or three firings You may notice a slight smoking effect and an odor of burning paint when building the first fires This is normal Do not be alarmed In some cases these fumes will ...

Page 31: ...not try to force the handle Damage to the grates may result Lift the handle clear of the restraint channel and gently jiggle it loose If this does not work allow the stove to burn normally for an hour or two and the unburned coal will burn itself out If you still have no success lift the handle clear of the restraint channel and move the handle up and down dumping a portion of the ash and fire int...

Page 32: ...r Connect black wire from the power cord to a thermostat wire Connect black motor wire to the other thermostat wire Do not route power cord over or under the unit See Figure 23 D Center Motor Cage over motor and use the supplied self tapping screws to screw and secure motor to rear shield See Figure 23 Do not route power cord over or under the unit POWER CORD WITH ROUND TWO THERMOSTAT WIRES GO THR...

Page 33: ...r at its option any part defective in materials or workmanship The cost of parts only are included The customer pays any labor or transportation charges required THEREAFTER B Period 2 For the period after the first year from the date of purchase and extending for 5 years as long as the Combo Coal Wood Stove is owned by the original purchaser NBC will repair or replace at it s option any part defec...

Page 34: ...e duration of the Express Warranty C New Buck Corporation is not liable for indirect incidental or consequential damages in connection with the use of the product including any cost or expense of providing substitute equipment or service during periods of malfunction or non use Some states do not allow the exclusion of incidental or consequential damages so the above exclusion may not apply to you...

Page 35: ...er for warranty coverage to begin to New Buck Corporation P O Box 69 200 Ethan Allen Drive Spruce Pine NC 28777 PLEASE NOTE The Owner Registration Card must contain the Authorized Combo Coal Wood Stove Dealer Number and the Certified Installer s number if applicable for warranty coverage to begin Warranty Card Not Available On Replacement Or Online Manuals ...

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