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8

DESCRIPTION

Your new Plasma Cutter is designed as a

clean, distortion free means of cutting

through metal, up to 3/16 inch thick.The

plasma cutter power generator consists of a

transformer, a rectifying unit, and a PC

Board. The PC Board controls the unit safe-

guards and governs the work cycles of the

various components which make up the unit,

such as the solenoid valve, the power con-

tactor, etc. Table 1 lists your Plasma Cutter

specifications.

Table 1.

Plasma Cutter Specifications

Primary (input) volts 

220 Vac

Primary (input) Amps 

25

Phase Single

Frequency 60Hz

Secondary (output) volts 

100

Secondary (CSA output) amps 

25

Open Circuit Volts (Max.) 

300 Vdc

Duty Cycle Rating 

15%

PLASMA CUTTER OPERATING

CHARACTERISTICS

DUTY CYCLE

The duty cycle rating of a plasma cutter

defines how long the operator can cut and

how long the unit must be rested and cooled.

Duty cycle is expressed as a percentage of

10 minutes and represents the maximum

cutting time allowed. The balance of the 10-

minute cycle is required for cooling.

This plasma cutter has a duty cycle rating of

15% at the rated output. This means that you

can cut for 1.5 minutes out of 10 with the

remaining 8.5 minutes required for cooling. 

INTERNAL THERMAL PROTECTION
CAUTION

Do not constantly exceed the duty cycle or

damage to the unit can result.

If you exceed the duty cycle of the plasma

cutter, an internal thermal protector will open,

shutting off all functions except the cooling

fan. If this happens, DO NOT SHUT OFF

THE UNIT. Leave the unit turned on with the

fan running. After cooling, the thermal protec-

tor will automatically reset and the unit will

function normally again. However you should

wait at least ten minutes after the thermal

protector opens before resuming work. You

must do this even if the thermal protector

resets itself before the ten minutes is up or

you may experience less than specified duty

cycle performance.

PNEUMATIC PROTECTION

A pneumatic device prevents damage to the

torch due to switching on with either no air

supply or low air pressure. An amber light on

the front panel lights up when the pneumatic

device intervenes. (See Figure 1)

ELECTRIC SHOCK PROTECTION

An electric shock protection device prevents

the operator from coming into contact with

electrically live parts of the torch (such as the

electrode, etc.). This consists of a safety

device, built into the body of the torch, which

breaks the main power circuit when the end

part of the torch is removed to replace the

electrode or the nozzle.

Note: 

When the electrical protection device

is activated, the unit is prevented from 

operating.

PLASMA CUTTER SPECIFICATIONS

Содержание WE6494A

Страница 1: ...27 9603 or 419 930 2299 Fax 877 354 0740 www clarkeusa com E mail customer service clarkeusa com 220V PLASMA CUTTER OPERATING MANUAL CAUTION Before using this product read this manual and follow all i...

Страница 2: ...product gets shipped that does not meet our specifications If you have a product that does not work correctly within 30 days of your purchase take the product and the original receipt to the store for...

Страница 3: ...this plasma cutter Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note The following safety alert symbo...

Страница 4: ...power source if the ground prong on power cord plug is bent over broken off or missing Do not allow the unit to be connected to the power source or attempt to operate if the unit cables work area or...

Страница 5: ...clothing that contains oil grease or other flammable substances Do not wear flammable hair preparations Do not work in an area until it is checked and cleared of combustible and or flammable materials...

Страница 6: ...ate to exchange all fumes and gasses generated during the cutting process with fresh air do not plasma cut unless the operator and all bystanders are wearing air supplied respirators Do not heat metal...

Страница 7: ...TING AND WELDING PROCESS obtainable from the National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy MA 02269 9101 Telephone 617 770 3000 Fax 617 770 0700 www nfpa org OSHA Standa...

Страница 8: ...MAL PROTECTION CAUTION Do not constantly exceed the duty cycle or damage to the unit can result If you exceed the duty cycle of the plasma cutter an internal thermal protector will open shutting off a...

Страница 9: ...waste power and heat Scrape away dirt rust scale oil or paint before attaching the ground clamp Ground Cable The ground cable connects the ground clamp to the internal workings of the plasma cutter C...

Страница 10: ...unded have it checked by a qualified electrician Do not cut off the grounding prong or alter the plug in any way and do not use any adapters between the plasma cutter s power cord and the power source...

Страница 11: ...wirl Ring 1 is installed 2 Electrodes 1 is installed 2 Nozzles 1 is installed 2 1 4 Male Coupler 1 Manual Instruction 1 CONNECTING THE AIR SUPPLY 1 Before attaching the air supply to the plasma cutter...

Страница 12: ...re which prevents accidental arcs To light the pilot arc press the torch button release it and press it again within 3 seconds The pilot arc will go out after approximately 2 3 seconds if cutting has...

Страница 13: ...d movement Position the Torch to the Workpiece The plasma torch nozzle should be perpendi cular to the workpiece Excessive angling of the torch can cause the plasma arc to cut into the side wall of th...

Страница 14: ...is desired It may be necessary to angle the torch VERY slightly while at this point to ensure that sparks and or spatter will not rebound into the nozzle cap and nozzle WARNING EXPOSURE TO A PLASMA AR...

Страница 15: ...from the air supply 1 Slowly turn the knurled drain valve on the bottom of the water trap housing counter clockwise as viewed from bottom of unit until it is fully open 2 Allow all condensation to dra...

Страница 16: ...eeds to be replaced when cracks chips or burn spots begin to appear 1 Remove the nozzle cap from the torch by turning it counterclockwise 2 Remove the nozzle 3 Slide the worn swirl ring off of the tor...

Страница 17: ...17 TROUBLESHOOTING...

Страница 18: ...18 18 PLASMA CUTTER MODEL WE6494A WIRING DIAGRAM...

Страница 19: ...19 19 PLASMA CUTTER MODEL WE6494A PARTS LIST...

Страница 20: ...20 PLASMA CUTTER MODEL WE6494A PARTS DIAGRAM...

Страница 21: ...21 PLASMA CUTTER MODEL WE6494A TORCH PARTS LIST...

Страница 22: ...NOTES...

Страница 23: ...NOTES...

Страница 24: ...220V PLASMA CUTTER OPERATING MANUAL Model WE6494A WE6494A M001 1204...

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