background image

WARNING

EXPOSURE TO A PLASMA ARC IS

EXTREMELY HARMFUL TO THE EYES

AND SKIN!

Prolonged exposure to the plas-

ma arc can cause blindness and burns.

Never strike an arc or begin cutting until you

are adequately protected. Wear flameproof

welding gloves, a heavy long sleeved shirt,

cuffless trousers, high topped shoes and a

welding helmet.

3. With the torch in the starting position pull

the trigger and release, and then immedi-

ately pull the trigger again and hold. The

pilot arc will come on until the cutting arc

starts. (Once on, the main arc stays on

as long as the trigger is held down,

unless the torch is withdrawn from the

work or the cutting motion is too slow.)

4. With the torch nozzle perpendicular to

the workpiece, pull (or push) the torch

across the area to be cut at a moderate,

steady pace.

5. To shut the torch off, simply release the

trigger.

Note:

When the trigger is released and the

arc is extinguished, compressed air will con-

tinue to flow for a short period, in order to

cool the torch. DO NOT switch off the

machine until the air has stopped flowing or

damage to the torch may occur.

PIERCING

A “piercing” operation is defined as one

where the plasma arc creates a new pene-

tration in a workpiece. Unlike a Cutting oper-

ation, this means that there is no existing

edge to begin work from. The arc is forced

through the workpiece, thereby creating a

new “edge.” After the initial penetration has

been made, a piercing operation is treated in

the same manner as a cutting operation.

1. Position your index finger on the trigger.

2. Hold the torch approximately 1/4 inch

above the workpiece, with the nozzle ori-

fice directly over the spot on the work-

piece where piercing is desired. It may

be necessary to angle the torch VERY

slightly while at this point to ensure that

sparks and/or spatter will not rebound

into the nozzle cap and nozzle.

WARNING

EXPOSURE TO A PLASMA ARC IS

EXTREMELY HARMFUL TO THE EYES

AND SKIN!

Prolonged exposure to the plas-

ma arc can cause blindness and burns.

Never strike an arc or begin cutting until you

are adequately protected. Wear flameproof

welding gloves, a heavy long sleeved shirt,

cuffless trousers, high topped shoes and a

welding helmet.

3. Pull the trigger and release, and then

immediately pull the trigger again and hold.

4. Lower the tip of the torch to within 1/8

inch of the workpiece or until the main

cutting arc transfers to the workpiece and

sparks start.

4. If you intend only to pierce the workpiece,

release the trigger when the plasma

stream has penetrated the material.

5. For extended cuts, proceed to pull (or

push) the torch across the area to be cut

at a moderate, steady pace.

6. To shut the torch off, simply release the

trigger.

Note:

When the trigger is released and the

arc is extinguished, compressed air will con-

tinue to flow for a short period, in order to cool

the torch. DO NOT switch off the machine

until the air has stopped flowing or damage to

the torch may occur.

RECOMMENDED CUTTING SPEEDS

The cutting speed necessary to produce

good, clean cuts depends on several vari-

ables: Material Type, Material Thickness,

Distance from the material to be cut,

Accuracy of the operator, Line voltage fluctu-

ations and a host of others. Table 3 offers

some general suggestions for cutting speeds,

assuming that all conditions are ideal. Actual

results may vary and it is recommended that

you practice your cuts before beginning work

on any valuable materials.

14

Material

Gauge

Inches 

per minute

Stainless Steel

20

60

Galvanized Steel

18

60

Aluminum

16

20

Carbon Steel

10

10

Table 3

. Cutting Speeds

Содержание WE6494A

Страница 1: ...27 9603 or 419 930 2299 Fax 877 354 0740 www clarkeusa com E mail customer service clarkeusa com 220V PLASMA CUTTER OPERATING MANUAL CAUTION Before using this product read this manual and follow all i...

Страница 2: ...product gets shipped that does not meet our specifications If you have a product that does not work correctly within 30 days of your purchase take the product and the original receipt to the store for...

Страница 3: ...this plasma cutter Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note The following safety alert symbo...

Страница 4: ...power source if the ground prong on power cord plug is bent over broken off or missing Do not allow the unit to be connected to the power source or attempt to operate if the unit cables work area or...

Страница 5: ...clothing that contains oil grease or other flammable substances Do not wear flammable hair preparations Do not work in an area until it is checked and cleared of combustible and or flammable materials...

Страница 6: ...ate to exchange all fumes and gasses generated during the cutting process with fresh air do not plasma cut unless the operator and all bystanders are wearing air supplied respirators Do not heat metal...

Страница 7: ...TING AND WELDING PROCESS obtainable from the National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy MA 02269 9101 Telephone 617 770 3000 Fax 617 770 0700 www nfpa org OSHA Standa...

Страница 8: ...MAL PROTECTION CAUTION Do not constantly exceed the duty cycle or damage to the unit can result If you exceed the duty cycle of the plasma cutter an internal thermal protector will open shutting off a...

Страница 9: ...waste power and heat Scrape away dirt rust scale oil or paint before attaching the ground clamp Ground Cable The ground cable connects the ground clamp to the internal workings of the plasma cutter C...

Страница 10: ...unded have it checked by a qualified electrician Do not cut off the grounding prong or alter the plug in any way and do not use any adapters between the plasma cutter s power cord and the power source...

Страница 11: ...wirl Ring 1 is installed 2 Electrodes 1 is installed 2 Nozzles 1 is installed 2 1 4 Male Coupler 1 Manual Instruction 1 CONNECTING THE AIR SUPPLY 1 Before attaching the air supply to the plasma cutter...

Страница 12: ...re which prevents accidental arcs To light the pilot arc press the torch button release it and press it again within 3 seconds The pilot arc will go out after approximately 2 3 seconds if cutting has...

Страница 13: ...d movement Position the Torch to the Workpiece The plasma torch nozzle should be perpendi cular to the workpiece Excessive angling of the torch can cause the plasma arc to cut into the side wall of th...

Страница 14: ...is desired It may be necessary to angle the torch VERY slightly while at this point to ensure that sparks and or spatter will not rebound into the nozzle cap and nozzle WARNING EXPOSURE TO A PLASMA AR...

Страница 15: ...from the air supply 1 Slowly turn the knurled drain valve on the bottom of the water trap housing counter clockwise as viewed from bottom of unit until it is fully open 2 Allow all condensation to dra...

Страница 16: ...eeds to be replaced when cracks chips or burn spots begin to appear 1 Remove the nozzle cap from the torch by turning it counterclockwise 2 Remove the nozzle 3 Slide the worn swirl ring off of the tor...

Страница 17: ...17 TROUBLESHOOTING...

Страница 18: ...18 18 PLASMA CUTTER MODEL WE6494A WIRING DIAGRAM...

Страница 19: ...19 19 PLASMA CUTTER MODEL WE6494A PARTS LIST...

Страница 20: ...20 PLASMA CUTTER MODEL WE6494A PARTS DIAGRAM...

Страница 21: ...21 PLASMA CUTTER MODEL WE6494A TORCH PARTS LIST...

Страница 22: ...NOTES...

Страница 23: ...NOTES...

Страница 24: ...220V PLASMA CUTTER OPERATING MANUAL Model WE6494A WE6494A M001 1204...

Отзывы: