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6

safe floor, preferably concrete or mason-

ry, not tiled, carpeted, or made of any

other flammable material.

• Protect flammable walls, ceilings, 

and floors with heat resistant covers 

or shields.

• Check work area to make sure  it is free

of sparks, glowing metal or 

slag, and flames before leaving the 

work area.

PLASMA ARC HAZARDS

WARNING

THE HEAT FROM THE PLASMA ARC CAN

CAUSE SERIOUS BURNS. THE FORCE

OF THE ARC ADDS GREATLY TO THE

BURN HAZARD. THE INTENSELY HOT

AND POWERFUL ARC CAN QUICKLY CUT

THROUGH GLOVES AND TISSUE.

• Keep away from the torch tip.

• Do not grip material near the cutting path.

• The pilot arc can cause burns - keep

away from torch tip when trigger is

pressed.

• Wear proper flame retardant clothing cov-

ering all exposed body areas.

• Point torch away from your body and

toward work when pressing the

torch trigger

• Turn off power source and disconnect

input power before disassembling torch

or changing torch parts.

FUME HAZARDS

WARNING

FUMES, GASSES, AND VAPORS CAN

CAUSE DISCOMFORT, ILLNESS, AND

DEATH!

To reduce the risk of discomfort,

illness, or death, read, understand, and

follow the following safety instructions. In

addition, make certain that anyone else that

uses this equipment or is a bystander in the

work area, understands and follows these

safety instructions as well.

• Do not work in an area until it is checked

for adequate ventilation as described in

ANSI standard #Z49.1. If ventilation is

not adequate to exchange all fumes and

gasses generated during the cutting

process with fresh air, do not plasma cut

unless the operator and all bystanders

are wearing air-supplied respirators.

• Do not heat metals coated with, or that

contain, materials that produce toxic

fumes (such as galvanized steel), unless

the coating is removed. Make certain the

area is well ventilated, and the operator

and all bystanders are wearing air-sup-

plied respirators.

• Do not weld, cut, or heat lead, zinc,

cadmium, mercury, beryllium, or similar

metals without seeking professional

advice and inspection of the ventilation of

the work area. These metals produce

EXTREMELY TOXIC fumes which can

cause discomfort, illness, and death.

• Do not weld or cut in areas that are near

chlorinated solvents. Vapors from

chlorinated hydrocarbons, such as

trichloroethylene and perchloroethylene,

can be decomposed by the heat of an

electric arc or its ultraviolet radiation.

These actions can cause PHOSGENE, a

HIGHLY TOXIC gas to form, along with

other lung and eye-irritating gasses. Do

not weld or cut where these solvent

vapors can be drawn into the work area

or where the ultraviolet radiation can

penetrate to areas containing even very

small amounts of these vapors.

• Do not weld or cut in a confined area

unless it is being ventilated or the opera-

tor (and anyone else in the area) is wear-

ing an air-supplied respirator.

• Stop working if you develop momentary

eye, nose, or throat irritation as this

indicates inadequate ventilation. Stop

work and take necessary steps to

improve ventilation in the work area. Do

not resume work if physical discomfort

persists.

Содержание WE6494A

Страница 1: ...27 9603 or 419 930 2299 Fax 877 354 0740 www clarkeusa com E mail customer service clarkeusa com 220V PLASMA CUTTER OPERATING MANUAL CAUTION Before using this product read this manual and follow all i...

Страница 2: ...product gets shipped that does not meet our specifications If you have a product that does not work correctly within 30 days of your purchase take the product and the original receipt to the store for...

Страница 3: ...this plasma cutter Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note The following safety alert symbo...

Страница 4: ...power source if the ground prong on power cord plug is bent over broken off or missing Do not allow the unit to be connected to the power source or attempt to operate if the unit cables work area or...

Страница 5: ...clothing that contains oil grease or other flammable substances Do not wear flammable hair preparations Do not work in an area until it is checked and cleared of combustible and or flammable materials...

Страница 6: ...ate to exchange all fumes and gasses generated during the cutting process with fresh air do not plasma cut unless the operator and all bystanders are wearing air supplied respirators Do not heat metal...

Страница 7: ...TING AND WELDING PROCESS obtainable from the National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy MA 02269 9101 Telephone 617 770 3000 Fax 617 770 0700 www nfpa org OSHA Standa...

Страница 8: ...MAL PROTECTION CAUTION Do not constantly exceed the duty cycle or damage to the unit can result If you exceed the duty cycle of the plasma cutter an internal thermal protector will open shutting off a...

Страница 9: ...waste power and heat Scrape away dirt rust scale oil or paint before attaching the ground clamp Ground Cable The ground cable connects the ground clamp to the internal workings of the plasma cutter C...

Страница 10: ...unded have it checked by a qualified electrician Do not cut off the grounding prong or alter the plug in any way and do not use any adapters between the plasma cutter s power cord and the power source...

Страница 11: ...wirl Ring 1 is installed 2 Electrodes 1 is installed 2 Nozzles 1 is installed 2 1 4 Male Coupler 1 Manual Instruction 1 CONNECTING THE AIR SUPPLY 1 Before attaching the air supply to the plasma cutter...

Страница 12: ...re which prevents accidental arcs To light the pilot arc press the torch button release it and press it again within 3 seconds The pilot arc will go out after approximately 2 3 seconds if cutting has...

Страница 13: ...d movement Position the Torch to the Workpiece The plasma torch nozzle should be perpendi cular to the workpiece Excessive angling of the torch can cause the plasma arc to cut into the side wall of th...

Страница 14: ...is desired It may be necessary to angle the torch VERY slightly while at this point to ensure that sparks and or spatter will not rebound into the nozzle cap and nozzle WARNING EXPOSURE TO A PLASMA AR...

Страница 15: ...from the air supply 1 Slowly turn the knurled drain valve on the bottom of the water trap housing counter clockwise as viewed from bottom of unit until it is fully open 2 Allow all condensation to dra...

Страница 16: ...eeds to be replaced when cracks chips or burn spots begin to appear 1 Remove the nozzle cap from the torch by turning it counterclockwise 2 Remove the nozzle 3 Slide the worn swirl ring off of the tor...

Страница 17: ...17 TROUBLESHOOTING...

Страница 18: ...18 18 PLASMA CUTTER MODEL WE6494A WIRING DIAGRAM...

Страница 19: ...19 19 PLASMA CUTTER MODEL WE6494A PARTS LIST...

Страница 20: ...20 PLASMA CUTTER MODEL WE6494A PARTS DIAGRAM...

Страница 21: ...21 PLASMA CUTTER MODEL WE6494A TORCH PARTS LIST...

Страница 22: ...NOTES...

Страница 23: ...NOTES...

Страница 24: ...220V PLASMA CUTTER OPERATING MANUAL Model WE6494A WE6494A M001 1204...

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