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9

Handle

– Rugged, top mounted handle

allows for easy transport of your plasma 

cutter.

Power Indicator Lamp

- This lamp will light

whenever Power Switch (on back of unit) is

turned to the ON position.

Pneumatic Protection Indicator Lamp -

This plasma cutter includes a pneumatic pro-

tection device, designed to prevent damage

to the unit when there is no air supply or low

air pressure on intake. Lamp will light when

pneumatic protection device intervenes.

Thermal Overload Protection Lamp - 

When

duty cycle has been exceeded an internal

thermal protector switch will open. This lamp

will light when thermal protection engages.

Power Cord

– This is a standard 50 amp

220 volt power cord. (Make sure you are

using a properly grounded 220 Vac, 60Hz,

single phase, 25 amp power source.)

Ground Clamp

– Attaching the ground

clamp to your workpiece “completes” the

electrical current circuit. You must attach the

ground clamp to the metal you are cutting. If

the ground clamp is not connected to the

metal workpiece you intend to cut, the plas-

ma cutter will not have a completed circuit

and you will be unable to cut. A poor connec-

tion at the ground clamp will waste power

and heat. Scrape away dirt, rust, scale, oil or

paint before attaching the ground clamp.

Ground Cable

– The ground cable connects

the ground clamp to the internal workings of

the plasma cutter.

Cutting Torch and Cable

– The cutting

torch controls the delivery of the plasma arc

to the material to be cut. Compressed air

and electricity is fed through the cable and

cutting torch when the trigger is pulled. An

electrode and cutting nozzle must be proper-

ly installed (as described later in this manual)

prior to cutting.

Power Switch

– This switch turns the unit

ON and OFF. (Make sure the power switch is

in the OFF position before performing any

maintenance on the unit.)

Air Pressure Gauge - 

This gauge displays

the psi of air leaving the unit. To adjust the

air pressure, use the Air Pressure Regulator.

Air Pressure Regulator

- Turn regulator

clockwise to increase air pressure, counter-

clockwise to decrease air pressure. 

Air Inlet

- Accepts threaded male coupling or

threaded male quick connector. Incoming air

should be regulated at 65 psi.

Water Trap

- Check the water trap regularly.

Whenever the unit is not used for a week or

more, the compressed air should be discon-

nected completely. To drain condensation

turn the knurled nut on the bottom of the fil-

ter counter-clockwise.

KNOW YOUR PLASMA CUTTER

Figure 1.

Model WE6494A Plasma Cutter

Содержание WE6494A

Страница 1: ...27 9603 or 419 930 2299 Fax 877 354 0740 www clarkeusa com E mail customer service clarkeusa com 220V PLASMA CUTTER OPERATING MANUAL CAUTION Before using this product read this manual and follow all i...

Страница 2: ...product gets shipped that does not meet our specifications If you have a product that does not work correctly within 30 days of your purchase take the product and the original receipt to the store for...

Страница 3: ...this plasma cutter Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note The following safety alert symbo...

Страница 4: ...power source if the ground prong on power cord plug is bent over broken off or missing Do not allow the unit to be connected to the power source or attempt to operate if the unit cables work area or...

Страница 5: ...clothing that contains oil grease or other flammable substances Do not wear flammable hair preparations Do not work in an area until it is checked and cleared of combustible and or flammable materials...

Страница 6: ...ate to exchange all fumes and gasses generated during the cutting process with fresh air do not plasma cut unless the operator and all bystanders are wearing air supplied respirators Do not heat metal...

Страница 7: ...TING AND WELDING PROCESS obtainable from the National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy MA 02269 9101 Telephone 617 770 3000 Fax 617 770 0700 www nfpa org OSHA Standa...

Страница 8: ...MAL PROTECTION CAUTION Do not constantly exceed the duty cycle or damage to the unit can result If you exceed the duty cycle of the plasma cutter an internal thermal protector will open shutting off a...

Страница 9: ...waste power and heat Scrape away dirt rust scale oil or paint before attaching the ground clamp Ground Cable The ground cable connects the ground clamp to the internal workings of the plasma cutter C...

Страница 10: ...unded have it checked by a qualified electrician Do not cut off the grounding prong or alter the plug in any way and do not use any adapters between the plasma cutter s power cord and the power source...

Страница 11: ...wirl Ring 1 is installed 2 Electrodes 1 is installed 2 Nozzles 1 is installed 2 1 4 Male Coupler 1 Manual Instruction 1 CONNECTING THE AIR SUPPLY 1 Before attaching the air supply to the plasma cutter...

Страница 12: ...re which prevents accidental arcs To light the pilot arc press the torch button release it and press it again within 3 seconds The pilot arc will go out after approximately 2 3 seconds if cutting has...

Страница 13: ...d movement Position the Torch to the Workpiece The plasma torch nozzle should be perpendi cular to the workpiece Excessive angling of the torch can cause the plasma arc to cut into the side wall of th...

Страница 14: ...is desired It may be necessary to angle the torch VERY slightly while at this point to ensure that sparks and or spatter will not rebound into the nozzle cap and nozzle WARNING EXPOSURE TO A PLASMA AR...

Страница 15: ...from the air supply 1 Slowly turn the knurled drain valve on the bottom of the water trap housing counter clockwise as viewed from bottom of unit until it is fully open 2 Allow all condensation to dra...

Страница 16: ...eeds to be replaced when cracks chips or burn spots begin to appear 1 Remove the nozzle cap from the torch by turning it counterclockwise 2 Remove the nozzle 3 Slide the worn swirl ring off of the tor...

Страница 17: ...17 TROUBLESHOOTING...

Страница 18: ...18 18 PLASMA CUTTER MODEL WE6494A WIRING DIAGRAM...

Страница 19: ...19 19 PLASMA CUTTER MODEL WE6494A PARTS LIST...

Страница 20: ...20 PLASMA CUTTER MODEL WE6494A PARTS DIAGRAM...

Страница 21: ...21 PLASMA CUTTER MODEL WE6494A TORCH PARTS LIST...

Страница 22: ...NOTES...

Страница 23: ...NOTES...

Страница 24: ...220V PLASMA CUTTER OPERATING MANUAL Model WE6494A WE6494A M001 1204...

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