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5

• To prevent an arc flash from being creat-

ed on contact do not allow the uninsulat-

ed portion of the cutting torch to touch

the ground clamp or grounded work.

• Provide bystanders with shields or

helmets fitted with a #8 shade filter lens.

• Wear protective clothing. The intense

light of the cutting arc can burn the skin

in much the same way as the sun, even

through light-weight clothing. Wear dark

clothing of heavy material. The shirt worn

should be long sleeved and the collar

kept buttoned to protect chest and neck.

• Protect against REFLECTED ARC RAYS.

Arc rays can be reflected off shiny surfaces

such as a glossy painted surface,

aluminum, stainless steel, and glass. It is

possible for your eyes to be injured by

reflected arc rays even when wearing a

protective helmet or shield. If working with

a reflective surface behind you, arc rays

can bounce off the surface, then off the fil-

ter lens on the inside of your helmet or

shield, then into your eyes. If a reflective

background exists in your work area, either

remove it or cover it with something non-

flammable and non-reflective. Reflective

arc rays can also cause skin burn in addi-

tion to eye injury.

FIRE HAZARDS

WARNING

FIRE OR EXPLOSION CAN CAUSE

DEATH, INJURY, AND PROPERTY DAM-

AGE!

To reduce the risk of death, injury, or

property damage from fire or explosion, read,

understand, and follow the following safety

instructions. In addition, make certain that

anyone else that uses this equipment, or is a

bystander in the work area, understands and

follows these safety  instructions as well.

REMEMBER! Plasma arc cutting, by nature

produces sparks, hot spatter, molten metal

drops, hot slag, and hot metal parts that can

start fires, burn skin, and damage eyes.

• Do not wear gloves or other clothing that

contains oil, grease, or other 

flammable substances.

• Do not wear flammable hair 

preparations.

• Do not work in an area until it is checked

and cleared of combustible and/or

flammable materials. BE AWARE that

sparks and slag can fly 35 feet and can

pass through small cracks and openings.

If work and combustibles cannot be

separated by a minimum of 35 feet,

protect against ignition with suitable,

snug-fitting, fire resistant, covers or

shields.

• Do not plasma cut on walls until checking

for and removing combustibles touching

the other side of the walls.

• Do not weld, cut, or perform other such

work on used barrels, drums, tanks, or

other containers that had contained a

flammable or toxic substance. The

techniques for removing flammable sub-

stance and vapors, to make a used

container safe for welding or cutting, are

quite complex and require special

education and training.

• Do not strike an arc on a compressed

gas or air cylinder or other pressure

vessel. Doing so will create a brittle area

that can result in a violent rupture

immediately or at a later time as a result

of rough handling.

• Do not weld or cut in an area where the

air may contain flammable dust (such as

grain dust), gas, or liquid vapors (such as

gasoline).

• Do not handle hot metal, such as the work

piece or electrode stubs, with bare hands.

• Wear leather gloves, heavy long sleeve

shirt, cuffless trousers, high-topped

shoes, helmet, and cap. As necessary,

use additional protective clothing such as

leather jacket or sleeves, fire resistant

leggings, or apron. Hot sparks or metal

can lodge in rolled up sleeves, trouser

cuffs, or pockets. Sleeves and collars

should be kept buttoned and pockets

eliminated from the shirt front.

• Have fire extinguisher equipment handy

for immediate use! A portable chemical

fire extinguisher, type ABC, is

recommended.

• Wear ear plugs when working overhead

to prevent spatter or slag from falling

into ear.

• Make sure work area has a good, solid,

Содержание WE6494A

Страница 1: ...27 9603 or 419 930 2299 Fax 877 354 0740 www clarkeusa com E mail customer service clarkeusa com 220V PLASMA CUTTER OPERATING MANUAL CAUTION Before using this product read this manual and follow all i...

Страница 2: ...product gets shipped that does not meet our specifications If you have a product that does not work correctly within 30 days of your purchase take the product and the original receipt to the store for...

Страница 3: ...this plasma cutter Failure to comply with these instructions could result in personal injury and or property damage RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE Note The following safety alert symbo...

Страница 4: ...power source if the ground prong on power cord plug is bent over broken off or missing Do not allow the unit to be connected to the power source or attempt to operate if the unit cables work area or...

Страница 5: ...clothing that contains oil grease or other flammable substances Do not wear flammable hair preparations Do not work in an area until it is checked and cleared of combustible and or flammable materials...

Страница 6: ...ate to exchange all fumes and gasses generated during the cutting process with fresh air do not plasma cut unless the operator and all bystanders are wearing air supplied respirators Do not heat metal...

Страница 7: ...TING AND WELDING PROCESS obtainable from the National Fire Protection Association 1 Batterymarch Park P O Box 9101 Quincy MA 02269 9101 Telephone 617 770 3000 Fax 617 770 0700 www nfpa org OSHA Standa...

Страница 8: ...MAL PROTECTION CAUTION Do not constantly exceed the duty cycle or damage to the unit can result If you exceed the duty cycle of the plasma cutter an internal thermal protector will open shutting off a...

Страница 9: ...waste power and heat Scrape away dirt rust scale oil or paint before attaching the ground clamp Ground Cable The ground cable connects the ground clamp to the internal workings of the plasma cutter C...

Страница 10: ...unded have it checked by a qualified electrician Do not cut off the grounding prong or alter the plug in any way and do not use any adapters between the plasma cutter s power cord and the power source...

Страница 11: ...wirl Ring 1 is installed 2 Electrodes 1 is installed 2 Nozzles 1 is installed 2 1 4 Male Coupler 1 Manual Instruction 1 CONNECTING THE AIR SUPPLY 1 Before attaching the air supply to the plasma cutter...

Страница 12: ...re which prevents accidental arcs To light the pilot arc press the torch button release it and press it again within 3 seconds The pilot arc will go out after approximately 2 3 seconds if cutting has...

Страница 13: ...d movement Position the Torch to the Workpiece The plasma torch nozzle should be perpendi cular to the workpiece Excessive angling of the torch can cause the plasma arc to cut into the side wall of th...

Страница 14: ...is desired It may be necessary to angle the torch VERY slightly while at this point to ensure that sparks and or spatter will not rebound into the nozzle cap and nozzle WARNING EXPOSURE TO A PLASMA AR...

Страница 15: ...from the air supply 1 Slowly turn the knurled drain valve on the bottom of the water trap housing counter clockwise as viewed from bottom of unit until it is fully open 2 Allow all condensation to dra...

Страница 16: ...eeds to be replaced when cracks chips or burn spots begin to appear 1 Remove the nozzle cap from the torch by turning it counterclockwise 2 Remove the nozzle 3 Slide the worn swirl ring off of the tor...

Страница 17: ...17 TROUBLESHOOTING...

Страница 18: ...18 18 PLASMA CUTTER MODEL WE6494A WIRING DIAGRAM...

Страница 19: ...19 19 PLASMA CUTTER MODEL WE6494A PARTS LIST...

Страница 20: ...20 PLASMA CUTTER MODEL WE6494A PARTS DIAGRAM...

Страница 21: ...21 PLASMA CUTTER MODEL WE6494A TORCH PARTS LIST...

Страница 22: ...NOTES...

Страница 23: ...NOTES...

Страница 24: ...220V PLASMA CUTTER OPERATING MANUAL Model WE6494A WE6494A M001 1204...

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