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Please read and save these instructions. Read carefully before attempting to assemble, install, operate or maintain the product described.
Protect yourself and others by observing all safety information. Failure to comply with instructions could result in personal injury and/or
property damage! Retain instructions for future reference.

IN971503AV 6/03

Operating Instructions & Parts Manual   

Model WG2040, WG2044, WG2045, WG3000

Wire Feed
Arc Welder

BUILT TO LAST

This line of Campbell Hausfeld wire feed
welders is designed to be used on
standard 115V household current. The
welders are equipped with infinite wire
speed control to accurately select the
proper wire feed rate needed for various
welding conditions. Internal components
are thermostatically protected.

This welding system is designed for use
with the Flux Core Arc Welding (FCAW)
or the Gas Metal Arc Welding (GMAW)
process. As delivered from the factory,
this welder can weld with .024” (.6mm)
to .035” (.9mm) diameter wire in MIG

and

.030” (.8mm) to .035” (.9mm)

diameter wire in flux core. A starter
spool of .035” (.9mm) flux core wire is
included.

1. Work Clamp - connect to work piece.

2. Wire Feed Gun

3. Power Cord - plug into 115 volt

outlet.

4. On/Off Switch - illuminates if

thermostat has automatically shut
unit off.

5. Infinite Wire Speed Control - turn

clockwise to increase wire speed and
counterclockwise to decrease wire
speed.

6. Heat Selector - Selects welding

power. Four selections are possible;
low 1, low 2, high 1 and high 2.

Danger means a
hazard that will

cause death or serious injury if the
warning is ignored.

Warning means a
hazard that could

cause death or serious injury if the
warning is ignored.

Caution means a
hazard that may

cause minor or moderate injury if the
warning is ignored. It also may mean a
hazard that will only cause damage to
property.

NOTE: 

Note means any additional

information pertaining to the product
or its proper usage.

!

CAUTION

!

WARNING

!

DANGER

Figure 1 - Welder Components and Controls

See page 7 for supply cable
replacement instructions.

Q

UA

LIT

Y

A

SSURANCE

P

ROG

RA

M

Need

Assistance?

Call Us First!

1-800-746-5641

Unpacking

Welding accessories for the welder
are packed inside the wire feed
compartment. 

When unpacking, inspect

carefully for any damage that may have
occurred during transit. Make sure any
loose fittings and screws, etc. are
tightened before putting unit into service.

Report any missing or damaged
items by calling 1-800-746-5641.

This equipment 
requires a dedicated

115 volt circuit. Refer to the following
chart for correct circuit breaker or fuse
rating. Do not run other appliances, lights
or tools on this circuit while operating
this equipment. Extension cords are not
recommended. Blown fuses and tripped
circuit breakers can result from failure to
comply with this recommendation.

!

CAUTION

Description

CIRCUIT REQUIREMENTS

COMPONENTS AND CONTROLS

General Safety

1

3

6

5

4

2

For parts, manuals, product & service information

visit 

www.chpower.com

© 2003 Campbell Hausfeld/Scott Fetzer

REMINDER: Keep your dated proof of purchase for warranty purposes! Attach it to this manual or file it for safekeeping.

Heat

Circuit  Breaker  or

Selector

Slow Blow Fuse

Low

15 amp

High

20 amp

Содержание WG3000

Страница 1: ...rd that will cause death or serious injury if the warning is ignored Warning means a hazard that could cause death or serious injury if the warning is ignored Caution means a hazard that may cause min...

Страница 2: ...pt to use this equipment at current settings or duty cycles higher than specified on equipment labels Never use an electric arc welder to thaw frozen pipes Flying sparks and hot metal can cause injury...

Страница 3: ...Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Code for Safety in Welding and Cutting CSA Standard W117 2 from Canadian Standards Association Standards Sales 178...

Страница 4: ...rd wraps and handle ends and fasten into cabinet 3 Attach cylinder base to unit as shown Fig 3 1 Loosen hex bolt nut on work clamp 2 Insert cord labeled work clamp on the front panel of the welder thr...

Страница 5: ...ixture of gases The argon and argon mixture use the same thread type The 100 carbon dioxide uses a different thread type An adapter is available at your local welding gas supplier to change between th...

Страница 6: ...clockwise Release trigger 6 Remember to close gas cylinder valve when finished welding 1 Cut retainer stiffeners and detachable handle away from shield Trim the excess plastic to remove sharp edges 2...

Страница 7: ...r replace any cord if damaged WARNING Model WG2040 WG2044 WG2045 WG3000 Maintenance Supply Cable Replacement 1 Verify that welder is OFF and power cord disconnected 2 Remove welder cover to expose the...

Страница 8: ...ngle becomes an increasingly important factor in obtaining a satisfactory weld Weld angle involves two positions travel angle and work angle Travel angle is the angle in the line of welding and may va...

Страница 9: ...uire different techniques such as a weaving pass circular pass and jogging A higher skill level is required to complete these welds Overhead welding is the least desirable position as it is the most d...

Страница 10: ...10 Wire Feed Arc Welder www chpower com Figure 19 Wiring Schematic...

Страница 11: ...10 range 2 Increase the travel speed or reduce heat settings 1 Tune in correct setting 2 Replace contact tip 3 Reverse polarity 4 Increase tension 5 Replace gas bottle No output Wire tangles at drive...

Страница 12: ...007AV 1 31 Strain relief WC102000AV 2 32 M6 1 0 x 25mm Machine screw 2 33 Handle caps WC301802AV 2 34 Liner coated metal WC600208AV 1 35 Cylinder base WC704700AV 1 36 Polarity cap Red WC704000AV 1 37...

Страница 13: ...a joint between two overlapping members in parallel planes Open Circuit Voltage OCV the voltage between the electrode and the work clamp of the welding machine when no current is flowing not welding T...

Страница 14: ...SULT FROM ANY DEFECT FAILURE OR MALFUNCTION OF THE CAMPBELL HAUSFELD PRODUCT Some states do not allow limitations on how long an implied warranty lasts so above limitations may not apply to you C This...

Страница 15: ...pi ces internes sont prot g es par un thermostat Ce syst me de soudure est con u pour tre utilis dans le proc d de soudage l arc avec fil lectrode fourr Flux Core Arc Welding FCAW ou de soudage l arc...

Страница 16: ...iques Si vous tes accroupis genoux ou aux l vations s assurer que toutes les pi ces conductrices soient isol es Porter des v tements protecteurs convenables et prendre ses pr cautions contre les chute...

Страница 17: ...ipulation S r des Bouteilles de Gaz Comprim Brochure CGA P 1 de l Association Compressed Gas Association 1235 Jefferson Davis Highway Suite 501 Arlington VA 22202 Code pour la S curit concernant le So...

Страница 18: ...moire 3 Fixer la base de la bouteille au mod le tel qu indiqu Fig 3 1 Desserrer le boulon hexagonal sur la pince de soudeur 2 Introduire le cordon marqu work sur le panneau sup rieur du soudeur traver...

Страница 19: ...lumeau Installer la buse en tournant dans le sens des aiguilles d une montre voir figure 6 Couper le fil environ 1 4 po 0 635 cm de l extr mit de la buse Le facteur d utilisation de soudage est le pou...

Страница 20: ...enue de lentille du masque avec un tournevis 20 Fr Soudeur l Arc Aliment en Fil r gulier en for ant contre le masque et le poteau du dispositif de retenue de la lentille 2 Retirer la pellicule protect...

Страница 21: ...fil ferm sauf pendant le changement du fil 1 V rifier la condition des c bles de soudage et r parer ou remplacer imm diatement les c bles dont l isolation est endommag 2 V rifier la condition du cordo...

Страница 22: ...udures avec la Figure 15 TYPE ET TAILLE DE FILS Le choix correct du fil comprend une vari t de facteurs telles que la position de soudage le mat riel de l objet de travail l paisseur et la condition d...

Страница 23: ...de remplissage et la passe de finition Si les pi ces sont paisses il peut tre n cessaire de bisauter les bords qui sont unis un angle de 60 Enlever la scorie avant chaque passe pour le proc d Sans Gaz...

Страница 24: ...assurer que tous les raccordements soient s rs et que la surface d attache soit propre 3 Remplacer l interrupteur 4 R duire la charge sur le circuit rajuster le disjoncteur ou remplacer le fusible 1 U...

Страница 25: ...ement constante 2 Augmenter le r glage de chaleur de sortie 3 Utiliser le gaz pour la m thode MIG ou remplir la bouteille 4 Utiliser le gaz Argon 100 seulement 5 N utilisez pas un cordon prolongateur...

Страница 26: ...007AV 1 31 Soulagement de tension WC102000AV 2 32 Vis m canique M6 1 0 x 25mm 2 33 Capuchons de manche WC301802AV 2 34 Chemise m tal enrob WC600208AV 1 35 Base de cylindre WC704700AV 1 36 Capuchon de...

Страница 27: ...ces en chevauchement Tension au Repos la tension entre l lectrode et le collier de mise la terre quand il n y a pas de flux de courant pas de soudage Ceci d termine la vitesse auquelle l arc est amor...

Страница 28: ...nes Provinces n autorisent pas l exclusion ni la limitation des dommages fortuits ou indirects La limitation ou exclusion pr c dente peut donc ne pas s appliquer C Les accessoires qui sont compris ave...

Страница 29: ...tido contrario al de las agujas del reloj para disminuir la velocidad del cable 6 Selector de calor selecciona la energ a para soldar Hay cuatro selecciones posibles baja 1 baja 2 alta 1 y alta 2 Peli...

Страница 30: ...es de corriente o ciclos de trabajo mayores a los especificados en los r tulos del equipo Nunca utilice una soldadora por arco lectrica para deshielar tuber as congeladas Las chispas que saltan y el m...

Страница 31: ...s Hojas de Datos de Materiales de Seguridad y las instrucciones del fabricante para metales cable recubrimientos y limpiadores UBICACI N La selecci n de la ubicaci n correcta puede aumentar considerab...

Страница 32: ...ble de soldadura aseg rese de que a El di metro del cable de soldar coincide con la ranura del rodillo del mecanismo de alimentaci n Ver Fig 5 El rodillo de alimentaci n est marcado con medidas decima...

Страница 33: ...pueden continuar cuando la luz amarilla ya no est encendida Para cambiar entre cable fundente y cable MIG se debe cambiar la polaridad 1 Abra la puerta de alimentaci n del cable 2 Coloque los conecto...

Страница 34: ...conectar el mango coloque la m scara sobre una superficie plana y presione el mango hasta que calce Vea la Figura 10 34 Sp Soldadora Por Arco Con Alimentaci n de Cable completamente la tuerca tensora...

Страница 35: ...uelte el gatillo y corte el cable en la longitud correcta 10 Coloque la pistola de alimentaci n de cable cerca de la pieza de trabajo b jese el casco bajando la cabeza o col quese la careta de mano y...

Страница 36: ...l ngulo de la boquilla se convierte en un factor cada vez m s importante para obtener una soldadura satisfactoria El ngulo de soldadura involucra dos posiciones ngulo de propagaci n y ngulo de trabajo...

Страница 37: ...dependiendo de la posici n Todos los trabajos deben realizarse en la posici n plana si es posible Para aplicaciones espec ficas consulte un manual t cnico de soldadura por arco PASADAS DE SOLDADURA Al...

Страница 38: ...e la soldadora se enfr e cuando el bombillo se apague 2 Cerci rese de que las conexiones est n bien hechas y de que la superficie est limpia 3 Reemplace el interruptor 4 Reduzca la carga del circuito...

Страница 39: ...soldar con gases inertes MIG o llene la boqtella 4 Use s lo 100 Arg n 5 Nunca use cordones de extensi n de m s de 6 10 m 20 pies 6 Limpie bien la superficie con un cepillo de acero inoxidable s lament...

Страница 40: ...oscilante WC500007AV 1 31 Anclaje WC102000AV 2 32 Tornillo de la m quina M6 1 0 x 25mm 2 33 Tapas del asa WC301802AV 2 34 Revestimiento coated metal WC600208AV 1 35 Base del cilindro WC704700AV 1 36 T...

Страница 41: ...able es s lido y se utiliza un gas inerte como protecci n Soldadura por arco de tungsteno de gas GTAW tambi n llamado TIG es un proceso de soldadura utilizado con un equipo soldador con un generador d...

Страница 42: ...DE CAMPBELL HAUSFELD Algunos estados no permiten la exclusi n o limitaci n de los da os incidentales o derivados por lo que esta restricci n tal vez no rija para Ud C Esta garant a no se aplica a cua...

Страница 43: ...Notes Notes Notas 43 Model WG2040 WG2044 WG2045 WG3000 Mod le WG2040 WG2044 WG2045 WG3000 Modelo WG2040 WG2044 WG2045 WG3000...

Страница 44: ...Notes Notes Notas 44 Wire Feed Arc Welder Soudeur l Arc Aliment en Fil Soldadora Por Arco Con Alimentaci n de Cable...

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