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Total Solution for Industrial Automation

23

Chapter 4 Detail Functions in HMI component

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Содержание CM-HP07CD-AER

Страница 1: ......

Страница 2: ... cause minor injury to the user or damage to the device SAFETY SYMBOLS USED IN THIS PRODUCT MEANS This symbol warns the user of potential hazards This symbol warns the user of uninsulated voltage within the unit that can cause dangerous electric shock Keep this manual nearby the user operating devices so it can be easily checked CIMON Inc is not responsible of any damage or loss caused by not foll...

Страница 3: ...or the purpose of generating an alarm for injury to operators breakdown of devices or production halt Design the system so that it can be hand operated in case the product malfunctions Do not use this product as a control unit on applications requiring extreme stability such as airplane control device aerospace device centralized data processing device nuclear control system medical life support s...

Страница 4: ... turned off before mounting Not doing so could cause an electric shock or damage to the device Do not install the product in an environment where it is exposed to temperatures outside its normal operating range Failure to do so could cause damage to the device or reduce product lifespan Do not convey direct vibration into product Failure to do so could cause electric shock fire or malfunction Make...

Страница 5: ...on Make sure to check device s regular voltage and sequence of terminals Failure to do so may cause fire electric shock or malfunction Make sure to tighten the screw with standard torque 0 5 0 6Nm Loose connections may cause short fire or malfunction In grounding the FG ground terminals be sure to conduct the product D type Class 3 grounding Not doing so could result in electric shock or malfuncti...

Страница 6: ...e battery yourself as improper installation may cause explosion If the battery replacement is required make contact with the product supplier Precautions for test run and repair Caution Do not dissociate the PCB from the product casing or make any modifications to the device Doing so may cause fire electric shock or malfunction When mounting or separating the product make sure to turn off power to...

Страница 7: ...round When supplying power to the product be sure to separate the input output and power cables If exclusive grounding is not possible use a common grounding point Use grounding resistance of your country s applicable standard for the grounding point Do not use common grounding as third method illustrated below since it can lead to electric shock or device breakdown If the device does not function...

Страница 8: ...10 3 Specification 12 3 1 General Specification 12 3 2 Performance Specification 13 3 2 1 HMI Component 13 3 2 2 PLC Component 14 4 Detailed functions of HMI Component 16 4 1 External Interfaces of HMI Component 16 4 1 1 COM1 for RS232C RS422 and RS485 17 4 1 2 COM2 for Communicating Built in PLC 18 4 1 3 Ethernet 19 4 1 4 SD Card 20 4 1 5 USB Host 20 4 2 Installing Xpanel Designer 22 4 3 Project ...

Страница 9: ...Total Solution for Industrial Automation 6 Example of Hybrid Xpanel Project 45 7 Maintenance Work and Repair 53 7 1 Maintenance Work 53 7 2 Repair 54 7 3 Troubleshooting 55 INDEX 68 ...

Страница 10: ...t Also this chapter explains ways to download projects and provides the installation path of our software Xpanel Designer which is required to run the device Chapter 5 explains the structure of the PLC component that is included in the product Also this chapter provides ways to configure the software CICON which is also required to run the device Chapter 6 guides the user through programming examp...

Страница 11: ...er s Manual Figure 1 How to check Xpanel Designer version 2 CICON Run the CICON and click the Help About CICON information located in the upper right side of a menu bar You can check the version of software in the dialog box Figure 2 How to check CICON version ...

Страница 12: ...duction Follow the steps below to determine the version of CPU firmware Run CICON and connect to PLC Click Online About PLC information or the icon shown below You can check the version of CPU firmware in the dialog box Figure 3 How to check PLC S CPU firmware ...

Страница 13: ...choose RS232C or RS485 according to the type of model You can add optional expansion modules on the product As listed in section 1 3 2 3 optional expansion modules are available for Hybrid Xpanel If you need to add more functions up to 2 PLC S expansion modules can be mounted on the optional module Please refer to 1 3 for models and options information Summary Combines both HMI and PLC as one prod...

Страница 14: ...Total Solution for Industrial Automation 5 Chapter 1 Introduction 1 2 Internal Structure of Hybrid Xpanel Figure 4 Internal structure of the product ...

Страница 15: ...M HP07 DUMMY for expansion of PLC S modules CM HP EAA Analog module for HP07 AI 2 channels AO 2 Channels 0 5V 1 5V 0 10V 10 10V 0 20mA 4 20mA CM HP EDR Digital module for HP07 DI 7 points DO 5 points Relay type Please refer to the PLC S AD DA Module in CICON Help to get information about EAA module 1 4 Compatibility of PLC S Modules Hybrid Xpanel is compatible with all of PLC S modules Up to 2 PLC...

Страница 16: ... RTD PT100 JPT100 PT1000 NI1000 CM3 SP04ETO 4 points TC K J E T B R S N 1 4 3 Communication module Model Type Protocol CM3 SP02ERS RS232C 1 channel RS422 RS485 1 channel CICON CIMON HMI MODBUS RTU Slave Master Protocol program CM3 SP02ERR RS232C 2 channels CICON CIMON HMI MODBUS RTU Slave Master Protocol program CM3 SP02EET Ethernet 10BaseT 100BaseTX CICON CIMON HMI MODBUS RTU Slave Master Protoco...

Страница 17: ...Total Solution for Industrial Automation 8 Hybrid Xpanel User s Manual 2 Hybrid Xpanel Installation 2 1 Appearance of Hybrid Xpanel Figure 5 Appearance of product ...

Страница 18: ...Total Solution for Industrial Automation 9 Chapter 2 Hybrid Xpanel Installation 2 2 Dimensions of Hybrid Xpanel Figure 6 Dimension of product ...

Страница 19: ...panel User s Manual 2 3 Installation of Hybrid Xpanel Insert Hybrid Xpanel into the panel cut from the front side as shown below Insert the installation fasteners into the insertion slots at the top and bottom of unit which are marked in the figure below ...

Страница 20: ... rear of the insertion slots Use a screwdriver to tighten each fastener screw and secure the Hybrid Xpanel in place Be sure to install the product using screws which are enclosed in the package Figure 7 Installation of product Caution Please refrain from screwing further after product is securely fastened to avoid damaging the product ...

Страница 21: ...0pps 4 9 0 5G 9 8 1G Shock Endurance Maximum shock acceleration 147 15G Duration time 11ms Pulse wave a sine half wave pulse 3 times for each direction X Y Z total on 3 times IEC61131 2 Noise Immunity Square wave impulse noise 2kV For 10 consecutive minutes CIMON Internal Test Standard Electrostatic Discharge Immunity Voltage 4kV Discharge by contact 8kV Air Discharge IEC61131 2 IEC61000 4 2 Radia...

Страница 22: ... Space 128MByte SLC NAND Flash SD Card 1 SD slot None 1 SD slot None COM1 HMI RS232C RS422 RS485 COM2 HMI RS232C Internal Channel 1 PLC RS232C RS485 Channel 2 PLC RS232C Internal Ethernet 10 100 BaseT None 10 100 BaseT None USB Host 1 port Tool Port 1 USB device Audio 1 port None 1 port None Voltage A AC100 240V D DC24V Power Consumption 9 6W OS Windows CE 6 0 Dimension mm 185 x 127 x 80 5 Panel C...

Страница 23: ...Step Number of I O Point 384 Points Run mode Run Stop Remote Run Remote Stop Data preservation against power failure Setting data and conservation Latch in K device Count of Program Block 127 Blocks of Program max 127 Scan 4 types of scan programs including standard scan program Subroutine Hot Cold initialization Periodic interrupts Periodic Interrupts Able to register for scan program form up to ...

Страница 24: ...IT T 512 points T0000 T0511 BIT C 512 points C0000 C0511 BIT S 100 states x 100 set 00 00 99 99 D 10000 words D0000 D9999 WORD Z 1024 words Call Stack Z0000 Z0063 Z1000 Z1063 WORD R 16 points Index High speed Counter 20Kpps 2 phase 2 channels 10kpps when operating 2 channels together 1 Phase pulse input Direction signal PID 32 channels Auto tuning RTC Operated by internal battery CR2032 Backup Com...

Страница 25: ...ion interfaces in HMI component are used to connect with other external devices Hybrid Xpanel provides a RS232C RS422 and RS485 serial port for communication with external devices a COM2 port for communication with internal PLC component and an Ethernet port for Ethernet communication Mini USB is used for both HMI component and PLC component for programming Notice Please be advised that you may no...

Страница 26: ... N or 1 N serial communication By using identical signal system as RS422 it shows good noise characteristic as well It is able to extend communication cable up to 1KM depending on the transmission speed Table 1 RS232C RS422 RS485 comparison Notice Please note that you cannot use RS232C to RS422 and RS485 converter USB with Hybrid Xpanel You can use only one of three types of serial communication l...

Страница 27: ...vice and set the settings as below to communicate with built in PLC Notice If communication settings are different between Hybrid Xpanel and built in PLC communication will not be possible Only the settings shown in the above figure can lead to successful communication When making a CICON project through Hybrid Xpanel communication parameters are automatically set as the figure below Users cannot ...

Страница 28: ...Port 1 Orange White Orange White 1 2 Orange White Orange 2 3 Green White Green white 3 4 Blue Blue 4 5 Blue White Blue White 5 6 Green Green 6 7 Brown White Brown White 7 8 Brown Brown 8 Table 3 RJ45 Direct cable Host Hub Cable No Color Color No Port 1 Orange White Green White 1 2 Orange Green 2 3 Green White Orange White 3 4 Blue Blue 4 5 Blue White Blue White 5 6 Green Orange 6 7 Brown White Bro...

Страница 29: ... with Hybrid Xpanel you may use projects created in Xpanel Designer or CICON Also you may upload application programs from Hybrid Xpanel to PC via USB memory stick You can use a generic mouse or keyboard through this interface Notice Please note that you cannot use RS232C to RS422 and RS485 converter USB with Hybrid Xpanel Make sure to format the USB in FAT32 so that Hybrid Xpanel can recognize th...

Страница 30: ...1 Chapter 4 Detail Functions in HMI component Follow the direction to configure the USB format as FAT32 1 Connect the USB to PC Right click on USB drive and select Format 2 Configure the File system as FAT32 Default and start formatting the USB ...

Страница 31: ...l which can be found in the same directory 4 3 Project Download Here are ways to run projects that are created in Xpanel Designer Projects can be downloaded and transferred via mini USB Ethernet and removable disk Each method is described below Download by USB Location of mini USB port Mini USB port is located next to the USB port as shown in the figure Install ActiveSync Window XP OS ActiveSync a...

Страница 32: ...ce Center Windows 7 8 10 OS Download Windows Mobile Device Center in Microsoft website Sometimes the program does not operate correctly in Windows 10 OS In this case perform the following procedure 1 Start application Services from the start menu of Windows 2 Select Windows Mobile 2003 based devices within Services ...

Страница 33: ...Log on as Local system account in Log On tab 4 Click OK and reboot the system After restarting the PC the program will operate normally Install driver software for Hybrid Xpanel The driver software will be automatically downloaded when you connect PC and Hybrid Xpanel using mini USB ...

Страница 34: ...wnload to Xpanel to download the project Notice Please note that only one Hybrid Xpanel can be connected to a PC at a time even if the PC has two or more unused USB ports The project will not operate correctly if the version of the Xpanel Designer that was used to create the project is different from the version of the Xpanel Designer that is running the project Update or downgrade the software un...

Страница 35: ...oad by Ethernet Checking IP address of PC 1 Go to Window Run and enter cmd on the input screen 2 Enter ipconfig on the command screen to check the PC s Ethernet setup Checking IP address of Hybrid Xpanel 3 Click as numbered sequence Xpanel Config dialog box appears 4 Select Exit ...

Страница 36: ...nd the gateway will take the form 172 30 YYY YYY If the subnet mask is 255 255 255 0 IP address could take the form 172 30 153 XXX and the gateway will take the form 172 30 153 YYY Each of XXX and YYY is a number in range of 0 255 Duplicate IP addresses are not allowed 6 Select Apply this new setting to save changes A system reboot is required for changes to be applied 7 Select X button if you wan...

Страница 37: ...you wish to download a project You can see information of the selected Xpanel on a pop up box 5 Go to Online Download to Xpanel to download the project Notice The project will not operate correctly if the version of the Xpanel Designer that was used to create the project is different from the version of the Xpanel Designer that is running the project Update or downgrade the software until both ver...

Страница 38: ... removable disk 1 Connect a removable disk on the PC and run Xpanel Designer 2 Go to Online Copy project to removable memory and input or select the path where you want to save the project If you wish to download the editable project from the device select Download the Editing project Notice Make sure to specify the disk s directory when you save the project ...

Страница 39: ... you will see projects in removable disk that can be uploaded 3 Click a project to update on the list and select Project Update Notice When you select Project Update the project and application program in the Hybrid Xpanel will be deleted first Project Update button will be deactivated when the procedure starts and reactivated when update is complete All file update OK message will appear when upd...

Страница 40: ...way is described below Open with Xpanel Designer 1 Go to Online Upload from Xpanel located in the upper right side of the menu bar 2 Choose a connection method 3 Select the project directory from your Hybrid Xpanel If you want to upload logged data together check Upload A Logged Data 4 Specify where you want to save the project file 5 Below message will appear when the conversion is completed Sele...

Страница 41: ...rage Xpanel in Ethernet Loader dialog box 2 A check mark inside the box will indicate the media type that is connected A Success message will appear when you select Project Upload and upload is completed 3 Hybrid Xpanel project file is copied to Upload folder located in USB or SD card 4 Connect USB or SD card to the PC Go to Online Upload from Storage in Xpanel Designer ...

Страница 42: ...nt 5 Specify the project path of copied project file Project file located in Hybrid Xpanel will appear on the list 6 Specify the path and select OK to convert save and open editable project 7 A message will appear when conversion is completed Click OK to open the converted project file ...

Страница 43: ...he model Notice Either RS232C or RS485 is supported on the PLC component The model number describes the actual type of standard installed To know which serial communication standard the product supports please check your ordering information ex CM HP07CD AER supports RS232C and CM HP07CD AES supports RS485 If the model number ends with R it supports RS232C and if it ends in S it supports RS485 A s...

Страница 44: ...Industrial Automation 35 Chapter 5 Detail Functions in PLC component Connector Contact No Name Details Port 1 SDA Send Receive line A Channel 1 2 SDB Send Receive line B 3 SG Signal Ground Table 6 Pin description of RS485 ...

Страница 45: ... communication interface of RS232C or RS485 it is possible to communicate with external host system Also various communication protocols are available 10K steps of program memory is available for scan programs Self diagnosis function verifies the cause of error easily Details of the error are displayed on PLC status of CICON In addition there are advanced control functions as shown in the followin...

Страница 46: ...tion mode Although the operation mode can be controlled in CICON software the position of the physical switch on the device determines the default operation mode at power ON Figure 10 Switching of PLC mode 5 2 3 External Wiring Diagram Before wiring Hybrid Xpanel to the external power supply please check the connection diagram shown in Figure 11 Figure 11 Wiring diagram of PLC I O ...

Страница 47: ...ojects from CICON are described below Installing USB Driver If you already installed USB driver for PLC in your PC you may skip this step 1 Install the most updated CICON software from CIMON website Check section 5 2 for details 2 Connect Hybrid Xpanel and PC through mini USB Mini USB port is located next to the USB port as shown in the figure 3 Right click the CIMON PLC shown on Control Panel Dev...

Страница 48: ...l Automation 39 Chapter 5 Detail Functions in PLC component 4 Select Properties and go to Hardware Properties 5 Go to Driver tab and select Update Driver 6 Select Search a Driver Software in PC in driver software update dialog box ...

Страница 49: ...er s Manual 7 Select UsbDriver folder in where CICON is installed Set the directory according to your OS and Bit 8 When installation is complete a dialog box will confirm the update If the driver is not installed correctly please refer to the Help menu in CICON ...

Страница 50: ...tep 2 check Hybrid Xpanel box and confirm the notice Select OK to go on 3 The communication port channel 2 of PLC component is internally wired to that of HMI component COM2 and the communication settings are automatically configured by CICON There is no need to configure the communication parameters 4 Further programming works of PLC component are the same as that of standard PLC S You can refer ...

Страница 51: ...automatically as shown in the figure below Please note that COM2 port is assigned to the PLC component Also the communication parameters of COM2 are set automatically Do not change these parameters Otherwise the communication between PLC and HMI components may not be successful 6 The XPanel Designer creates a I O device with device name of CIMON_HYBRID and registers a station of PLCS with station ...

Страница 52: ...nctions in PLC component 7 If you want to add a real tag in HMI component you have to select CIMON_HYBRID PLCS in I O Device combo box as shown in the figure below 8 After creating a project go to Online Download to Xpanel PC Xpanel to download it to Hybrid Xpanel ...

Страница 53: ...nse delay values Note that the station number described above and these parameters must be matched with the configuration of external master 3 Response Delay When the PLC component receives a frame a response frame will be transmitted after a specified time interval You can configure the response delay according to the performance of the device from the other side The default setting is 0 Notice S...

Страница 54: ...Hybrid Xpanel First a ladder program will be created with CICON and downloaded to PLC Then a program will be made with Xpanel Designer and downloaded to Hybrid Xpanel The following example shows an implementation of simple fire sprinkler system Example Operating sprinkler when the fire occurs CICON 1 Create a project for Hybrid Xpanel 2 Draw a scan program as shown below ...

Страница 55: ...PC and Hybrid Xpanel with USB Download the program PLC 1 Connect the fire detector to X00 X03 transmitter to X04 X07 fire alarm to Y10 and sprinkler to Y11 by referencing the external connection diagram of built in PLC Xpanel Designer 1 Select XT07C 7 0 and check the Hybrid check box ...

Страница 56: ...t 2 CIMON_HYBRID is registered in Tools I O Device 3 CIMON_HYBRID registered in I O device is serial communication with built in PLC COM2 port in Hybrid Xpanel is connected with built in PLC Notice Communication setting of built in PLC is shown above and cannot be configured by the user ...

Страница 57: ... match that of built in PLC Notice Notice that you cannot communicate with PLC if both device s communication settings are different from each other Check the setting of PLC and configure them identically 5 In the settings of Tools I O Device input each of name and kind of tags I O device address and register them ...

Страница 58: ...ybrid Xpanel Project 6 Go to Draw Switch Lamp input tags and operations as below and register them 7 Go to Edit Animation Bitmap select the animation bitmap of your choice and register them 8 Select Animation Bitmap input tags and operations as below and register them ...

Страница 59: ... Xpanel User s Manual 9 Go to Tools Alarm input tags and operations as below and register them 10 Draw up a page utilizing basic pictures switch lamps and animation bitmaps as below 11 Select the method to connect in Online Download to Xpanel PC Xpanel ...

Страница 60: ...id Xpanel Project 12 Select Yes to convert editable project to a runtime project Select No if you have runtime project and download it to Hybrid Xpanel 13 Check the Download editable project or Download font file box if you wish to download editable project or font file ...

Страница 61: ...n 52 Hybrid Xpanel User s Manual Xpanel Runtime 1 When the transmitter is detected both scroll message and fire alarms will appear on the screen 2 When fire is detected both scroll message and fire alarm appear and sprinklers start operating ...

Страница 62: ...ED of module Item to check Power Always On otherwise indicates problems Input Output module Lighting when output On lights out when output Off otherwise indicates problems 2 Connection status of cable Check if the cables are tightly attached to the connector of the product Maintenance There are items that should be checked once or twice every six months or a year Also perform maintenance work if t...

Страница 63: ...acement due to damage or failure the following procedure should be followed 1 Turn the product power supply off 2 Isolate the cable from the connector 3 Detach the module fixed to the panel and isolate from the product 4 When replacing the module follow the steps below Figure 12 Order of expansion in case of module replacement ...

Страница 64: ...ve the module when the power is supplied 4 Do not separate or disassemble the module 5 If F34 battery discharge error is ON battery should be replaced 6 Do not replace the battery yourself The product only uses CR2302 lithium battery 200mAh and may explode if replaced incorrectly When replacement is required please contact CIMON service center 7 Even though there is no battery discharge if life cy...

Страница 65: ...f there is no problem with the power supply please refer to the following troubleshooting procedures below 1 Freezes in Windows CE loading screen The Windows OS file could be damaged Restart the product If the same problem occurs please contact vendor or CIMON service center 2 The screen stops loading as shown in the image below A project file could be damaged or lost Download the same project fro...

Страница 66: ...tomatically Xpanel Designer s application program could be damaged or lost I If you know the version of application program or project download the same version of Xpanel Deisner in the CIMON website www cimon com Upgrade application program as below Notice When there is no project backup file upgrade the application program after uploading the project ...

Страница 67: ...t information about uploading a project from Xpanel Designer Notice The project will not operate correctly if the version of the Xpanel Designer that was used to create the project is different from the version of the Xpanel Designer that is running the project Update or downgrade the software until both versions are identical a Go to Online Upgrade Xpanel Application Program and specify the conne...

Страница 68: ...kup file from Xpanel Designer and download it to Hybrid Xpanel Please refer to section 4 4 to get information about uploading a project from Xpanel Designer Refer to section 4 3 to get information about downloading a project to Hybrid Xpanel e Check if the project screen appears normally by double clicking Xpanel icon ...

Страница 69: ...and countermeasures The following are the error codes that could typically occur in PLC major failure Take appropriate measures after confirming product malfunction I 0x0109 Error Error for PBT Check Sum This error may occur when a CICON project is damaged while downloading to PLC CPU You can resolve this error by following the steps below a Download a project and check the operation of PLC b Conv...

Страница 70: ... or other particles from the connector or check damage of the hardware Check the F70 which indicates 0x0308 error and replace the module or contact CIMON service center a Turn the PLC CPU power off b Check the assembly of modules and remove debris if there is any c Turn the PLC CPU power on d Download a project and check the operation of PLC Contact CIMON service center if the error persists PLC F...

Страница 71: ...the protective film is removed please refer to the following steps 1 Intended and actual touch points are different The device might require additional calibration Calibration methods are described below I Calibrating Hybrid Xpanel using long touch The way can be only used when preset below is applied Preset a Select Configure in the Ethernet loader dialog box b Check the box Hold time for Touch C...

Страница 72: ...ce Work and Repair a When the location is not recognized give a long touch to Hybrid Xpanel screen during preset time default value is 30 seconds b Click the center of cross mark according to introduction c Confirm the touch statement after calibration is completed ...

Страница 73: ...setting for long touch you may connect a mouse to the USB host of Hybrid Xpanel and perform calibration easily a You can connect a mouse to the USB host port of Hybrid Xpanel Click as numbered sequence shown below to bring up Xpanel Config dialog box b Select Touch Calibration c Click the center of cross mark according to introduction d Confirm the touch statement after calibration is completed ...

Страница 74: ...ed Hybrid Xpanel contact vendor or CIMON service center for product inspection 3 Screen operates even when not touched The problem might occur when some of the screws are excessively tightened Loosen the torque refer to section 2 3 and the figure below When the same situation occurs even when you have restarted Hybrid Xpanel contact vendor or CIMON service center for product inspection ...

Страница 75: ...cifications The following are basic descriptions of and solutions to communication problems Contact CIMON service center or other companies service center to acquire detailed troubleshooting information 1 Serial communication is not available Cable could be damaged or with a wrong standard Check the connection status of cable or exchange the cable Settings for communication could be the cause Run ...

Страница 76: ...ttings of external PLC and built in PLC are identical 2 Ethernet communication is not available The Ethernet IP address could be configured incorrectly Please refer to the communication setting The Ethernet cable could be damaged or unsuitable Replace the cable The Ethernet port on Hybrid Xpanel PC or connected device could be damaged Please verify the condition of the port The firewall of the oth...

Страница 77: ...eck PLC S CPU firmware 3 Figure 4 Internal structure of the product 5 Figure 5 Appearance of product 8 Figure 6 Dimension of product 9 Figure 7 Installation of product 11 Figure 8 Communication interfaces for HMI component 16 Figure 9 Serial communication port of PLC 34 Figure 10 Switching of PLC mode 37 Figure 11 Wiring diagram of PLC I O 37 Figure 12 Order of expansion in case of module replacem...

Страница 78: ...EX Table Reference List Table 1 RS232C RS422 RS485 comparison 17 Table 2 Pin descriptions of COM1 17 Table 3 RJ45 Direct cable Host Hub 19 Table 4 RJ45 Cross cable Host Host 19 Table 5 Pin description of RS232C 34 Table 6 Pin description of RS485 35 ...

Страница 79: ... Automation 70 Hybrid Xpanel User s Manual Version History Released Date Version Description 12 24 2017 V1 0 First Edition 01 03 2018 V1 1 Errors are corrected 01 11 2019 V1 2 Errors are corrected Pin descriptions of RS485 in 4 1 1 ...

Страница 80: ...01 11 2019 ...

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