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via Costituzione 50/D 4201 5 Correggio (RE) Italy - Tel. +39 0522 637224 Fax. +39 0522 631 1 80 [email protected]

STOPPING THE MACHINE

Turn the power supply switch to "0" (OFF). This will also discharge the air from the pneumatic

cylinders.

Emergency Stop. This will shut the machine down immediately and discharges the air from the

pneumatic cylinders. It works when the red mushroom shaped button on the START pedal pedestal.

The fact that the emergency button is on the control console ensures that it is always within easy

reach of the operator whatever work position is adopted.

MAINTENANCE

DISCONNECT THE MACHINE

Before any kind of service, maintenance or repair work, disconnect the machine from its power

sources by removing the plug from the power socket and disconnecting the compressed air hose.

SPECIAL PRECAUTIONS

When doing service, maintenance or repair work, follow these recommendations:

Do not use solvents or flammable substances.

Do not stand on any part of the machine as it has not been designed to hold the weight of a

person.

At the end of the work, replace the guards and casings removed or opened and fix them correctly.

CLEANING THE MACHINE

It is good standard operating practice to clean the machine on a regularly scheduled basis

(frequency will depend on how and how much the machine is used). Clean the machine throughout

using a vacuum cleaner and compressed air.

Disconnect all machine power sources.

Before cleaning the machine the operator must be equipped with all suitable protective clothing and

devices.

ROUTINE MAINTENANCE

The simple design of the machine reduces routine maintenance to checking retainer tightening

performance regularly since vibration can have caused them to slacken off. The compressed air

fittings use special seals that do not require lubrication. The air filter condensation collecting jar

automatically drains when the circuit is depressurised.

Weekly: depressurise the "speedy t 2005". Clean the stacker photocell with compressed air.

EXTRAORDINARY MAINTENANCE

The operations for which reference should be made to Authorised Technical Assistance Centres are

listed below. However, they can also be done by qualified Service Engineers authorised by

Manufacturer.

Extraordinary maintenance includes work needed because of unusual events such as:

Breakage

Overhauls

MAINTENANCE

Содержание Speedy T 2005

Страница 1: ...UAL via Costituzione 50 D 42015 Correggio RE Italy Tel 39 0522 637224 Fax 39 0522 631180 cc chiossiecavazzuti com Speedy T Automatic Folding Machine TRANSLATION OF ORIGINAL INSTRUCTION Version Nr 002 Date 01 07 201 6 ...

Страница 2: ......

Страница 3: ... 631180 cc chiossiecavazzuti com SUMMARY 4 INTRODUCTION 5 SAFETY 6 CE CERTIFICATION 7 WARRANTY 8 FEATURES 9 PARTS DESCRIPTION 1 1 DIMENSIONS AND HANDLING 1 2 INSTALLATION 1 4 START UP AND ADJUSTMENTS 1 6 PROGRAMS 21 USAGE 24 MAINTENANCE 26 ELECTRIC SCHEMATIC 28 PNEUMATIC SCHEMATIC ...

Страница 4: ...e technological expertise that the company has built up over years of research closely tied to its international manufacturing and distribution activities is the best guarantee of quality that Chiossi e Cavazzuti s r l can provide WARNINGS The manufacturer does not provide warranties of any kind with regard to this manual The company will not be responsible for errors in this manual or for acciden...

Страница 5: ...nd have read and understood the content of this Manual and all the information on safety matters General and technical education at a level sufficient to understand the content of this manual and interpret the Figures diagrams and schematics correctly Knowledge of safety industrial accident prevention and technical regulations Know how to act in an emergency where to find individual protection equ...

Страница 6: ...ember 1 5 2004 concerning the alignment of member nations laws in regard to electromagnetic compatibility European Parliament and Council Directive 2006 95 CE of December 1 2 2006 concerning the alignment of member nations laws in regard to electrical materials intended for use within certain voltage limits Legislative Decree No 81 of 4 09 2008 consolidation on healthcare and safety in the workpla...

Страница 7: ...ompensation can be claimed in case of machine downtime regardless of the cause In case of dispute the only court having jurisdiction is the Court of Reggio Emilia I WARRANTY CERTIFICATE This must be sent for all service requests This product was tested and packaged with the outmost care In case of malfunction we ask that you quickly send this certificate with a detailed description of the problem ...

Страница 8: ... on a stacker which descends thanks to a photocell making it possible to form a stack packing upside down when the selected work cycle ends the t shirt is folded on the last blade on which it can be easily packed in a bag The electronic control device allows the following functions choice of 1 0 folding programs customization of folding programs which can be saved in memory self diagnostics of ano...

Страница 9: ...start stop box STANDARD EQUIPMENT The machine is supplied complete with Start pedal and emergency STOP button installed on a pedestal Blade adjustment can be made from the outside Four casters of which two have brakes Compressed air equipment made by Messrs PNEUMAX Dual voltage 230v 1 1 5 v 50 or 60 Hz with external voltage switch Operating Manual One set of standard blades for bag format 220mm wi...

Страница 10: ...dB NOTE The noise level mentioned above is the actual noise level measured and does not necessarily mean a safe noise level Though noise level and noise exposure level are related the measured noise level in itself cannot be used as an entirely reliable method for determining whether or not additional ear protection devices should be used The factors that determine the noise level to which the wor...

Страница 11: ...ne is to be inactive for a long time it must be put into storage with all the precautions needed for the storage site and the length of time Store the machine in a covered area Grease all non painted parts Protect the machine against bumps and strain Protect the machine against humidity and very high or very low temperature Keep corrosive substances well away from the machine SUITABLE WORK SITES T...

Страница 12: ...e assembly instructions will be enclosed STACKER If the machine is equipped with a Stacker its platform must be raised and the support bow should be snapped into its seating FOOT PEDAL 1 Remove the foot pedal and Start and Stop button from inside the machine 2 The Start and Stop button can be attached on every side of the machine 3 Connect the power cord to a power socket REMOVING THE SIDE PANELS ...

Страница 13: ... V ac 1 0 In this latter case the voltage change jumpers will have to be moved as shown in the figure Nominal frequency 50 60 Hz COMPRESSED AIR HOOK UP The machine must be supplied with clean dry compressed air delivered by a compressor capable of providing at least 1 00 l min of compressed air at 6 bar The connecting point shown in the Figure is a tapped gas fitting to which the required hose con...

Страница 14: ...urrent settings and any fault messages Built in beeper 1 Start key starts work cycle same as start pedal 2 Stop key stops work cycle 3 Program key when pressed you can select the program number on the number pad 4 Programming key with the access code is used to modify standard programs 5 Counter used to set the number of items to be folded 6 Total counter shows the number of items folded since the...

Страница 15: ...he stacker must be installed on the machine and raised to its working position The garment is placed on the work table as described above The selected folding program starts and at its end blade 5 will rotate almost 1 80 and the folded garment on it will be tipped onto the stacker platform Stacker level will automatically adjust to garment thickness As the work cycles continue a stack of garments ...

Страница 16: ...or sleeveless garments or medium weight articles fleece sweaters or pullovers using large bags and where sleeves if any are hand folded It is the fastest program FOLD SEQUENCE N 1 Name WIDE BAGGING In addition to the fold program 0 it adds a second side fold Used if a sleeve protruted from the fold line Black rectangle blade making the movement Dashed line next folding line ...

Страница 17: ...SEQUENCE N 2 Name NARROW BAGGING In addition to the folds in program 0 it adds a bottom fold Used for long garments or short bags FOLD SEQUENCE N 3 Name NORMAL BAGGING Combine programs 1 and 1 The most commonly used program to pack short sleeved T shirts and Polo shirts or long sleeved version with hand sleeved folding ...

Страница 18: ... if you only want to fold one sleeve by hand Handles only light weight fabrics and when you want speed rather than fold quality FOLD SEQUENCE N 5 Name SHORT STACKER The two sides and centre are folded Used for small or sleeveless garments or medium weight items fleece or pullovers with large bags and hand folding any sleeves It is the fastest program but not always the most used because if the bot...

Страница 19: ...ddition to the fold in program 5 this adds a second fold on the side Used if a sleeve protudes beyond the fold line It cannot slways be used because if the bottom is not folded the garment can come apart when tipped over FOLD SEQUENCE N 7 Name NARROW STACKER In addition to the folds in program 5 it adds a bottom fold Used for long garments or short bags ...

Страница 20: ...i com FOLD SEQUENCE N 8 Name NORMAL STACKER This combine programs 6 and 7 This is the program most used to fold short sleeved T shirts and Polo shirts or long sleeved ones with manual sleeve folding FOLD SEQUENCE N 9 Contains a copy of program 8 USE THIS PROGRAM TO CHECK OUT YOUR CUSTOMISED FOLDING PROGRAMS ...

Страница 21: ...ys be used when referring to blades Blade 4 defines the size of the folded garment which must be 2 4 cm less than the bag used Blades 4 and 5 must have the same width OPERATOR WORK STATION STACKING MODE The operator can work to one side of the machine or in front of it Working from the side can be more convenient especially when folding sleeved garments The operator in this position does not have ...

Страница 22: ...line of the neck for greater precision in positioning REGULATING THE BLADES When blades are changed their position will have to be adjusted as needed The machine is designed to facilitate a wide range of regulations so that different format blades can be used Blades are regulated by screwing the adjusting screws in holes on the front and right panels in or out The machine s tool kit includes a spe...

Страница 23: ...ades 4 and 5 3 Move blade 4 close to 1 4 Move blade 5 closer to 4 5 Move blades 2 and 3 closer to 4 and 5 6 If bagging mode is to be used replace the top for the new format To install the large blades follow these steps 1 If installed remove the top used for bagging mode 2 Spread blades 2 and 3 as far apart as possible 3 Move blade 5 to the end of the machine move blade 1 away change blades 4 and ...

Страница 24: ...work replace the guards and casings removed or opened and fix them correctly CLEANING THE MACHINE It is good standard operating practice to clean the machine on a regularly scheduled basis frequency will depend on how and how much the machine is used Clean the machine throughout using a vacuum cleaner and compressed air Disconnect all machine power sources Before cleaning the machine the operator ...

Страница 25: ...g Unplug the machine from the power socket and disconnect the compressed air hose Change an air cylinder Disconnect the air hose from the cylinder Remove the retainer screws on the bottom pin plate Remove the clips on the fork on the cylinder piston Remove the cylinder and change it Unplug the machine from the power socket and disconnect the compressed air hose Changing a power supply fuse Remove ...

Страница 26: ...26 via Costituzione 50 D 42015 Correggio RE Italy Tel 39 0522 637224 Fax 39 0522 631180 cc chiossiecavazzuti com ELECTRIC SCHEMATIC ...

Страница 27: ... U1 ELECTROVALVE MAIN U2 ELECTROVALVE BLADE 1 U3 ELECTROVALVE BLADE 2 U4 ELECTROVALVE BLADE 3 U5 ELECTROVALVE BLADE 4 U6 ELECTROVALVE BLADE 5 STROCKE 25mm U7 ELECTROVALVE UPSTROCKE OF STACKER U8 ELECTROVALVE DOWNSTROCKE OF STACKER U9 ELECTROVALVE BLADE 5 STROCKE 50 ID1 PHOTOCELL STACKER CONTROLL ID2 PROXIMITY SWITCH BLADE 1 ID3 PROXIMITY SWITCH BLADE 2 ID4 PROXIMITY SWITCH BLADE 3 ID5 PROXIMITY SW...

Страница 28: ...28 via Costituzione 50 D 42015 Correggio RE Italy Tel 39 0522 637224 Fax 39 0522 631180 cc chiossiecavazzuti com PNEUMATIC SCHEMATIC ...

Страница 29: ...29 via Costituzione 50 D 42015 Correggio RE Italy Tel 39 0522 637224 Fax 39 0522 631180 cc chiossiecavazzuti com ...

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