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Page 24

SKU 97906

For technical questions, please call 1-800-444-3353.

 

owner’s warranty responsibilities

As the engine owner, you are responsible for the performance 

• 

of the required maintenance listed in your Owner’s Manual. 

HFT recommends that you retain all receipts covering main-

tenance  on  your  engine,  but  HFT  cannot  deny  warranty 

solely for the lack of receipts or for your failure to ensure the 

performance of all scheduled maintenance.
As the engine owner, you should, however, be aware that 

• 

HFT may deny you warranty coverage if your engine or a part 

has failed due to abuse, neglect, improper maintenance, or 

unapproved modifications.

You are responsible for shipping your engine to a HFT war-

• 

ranty station as soon as a problem exists.  Contact the HFT 

Customer Service department at the number below to make 

shipping  arrangements.   The  warranty  repairs  should  be 

completed in a reasonable amount of time, not to exceed 

30 days.
If  you  have  any  questions  regarding  your  warranty  rights 

and responsibilities, you should contact the Harbor Freight Tools 

Customer Service Department at 1-800-444-3353.

harbor Freight tools emission control defects 

warranty provisions

Length of coverage

1. 

HFT warrants to a first retail purchaser and each subsequent 

purchaser that the engine is free from defects in materials 

and workmanship that cause the failure of warranted parts 

for a period of two (2) years after the date of delivery to the 

first retail purchaser.

no charge repair or replacement

2. 

Repair or replacement of any warranted part will be performed 

at no charge to the owner if the work is performed through a 

warranty station authorized by HFT.  For emissions warranty 

service, contact the HFT Customer Service Department at 

1-800-444-3353.

consequential damages coverage

3. 

Coverage under this warranty shall also extend to the failure 

of any engine components caused by the failure of any war-

ranted part while it is still covered under this warranty.

coverage exclusions

4. 

Warranty claims shall be filed in accordance with the provi

-

sions of the HFT warranty policy explained in the box at the 

top of the previous page.  HFT shall not be liable for any loss 

of use of the engine, for any alternative usage, for any damage 

to goods, loss of time, or inconvenience.  Warranty coverage 

shall also be excluded for any part which fails, malfunctions, 

or is damaged due to failure to follow the maintenance and 

operating instructions set forth in the Owner’s Manual includ-

ing, but not limited to:

Use of parts which are not authorized by HFT

a) 

Improper installation, adjustment or repair of the engine 

b) 

or of any warranted part unless performed by an autho-

rized warranty center
Failure to follow recommendations on fuel use contained 

c) 

in the Owner’s Manual
Improper or inadequate maintenance of any warranted 

d) 

parts
Repairs performed outside of the authorized warranty 

e) 

service dealers
Alterations by changing, adding to or removing parts 

f) 

from the engine.

Service and Maintenance

5. 

Component parts which are not scheduled for replacement 

as required maintenance or are scheduled only for regular 

inspection to the effect of “repair or replace as necessary” 

are warranted for the warranty period. Any warranted part 

which is scheduled for replacement as required maintenance 

is warranted for the period of time up to the first scheduled 

replacement point for that part.  Any replacement part, pro-

vided it is equivalent in durability and performance, may be 

used in performance of maintenance or repairs.  The owner 

is responsible for commissioning a qualified technician/me

-

chanic to perform all required maintenance, as outlined in 

the  Inspection,  Cleaning,  and  Maintenance  section  in  this 

manual.

warranted parts

6. 

Fuel Metering System

1) 

Carburetor and its internal parts.

i) 

Fuel pump (if so equipped).

ii) 

Cold start enrichment system.

iii) 
Air Induction System

2) 

Intake pipe/manifold.

i) 

Air cleaner.

ii) 
Ignition System

3) 

Spark plug.

i) 

Magneto ignition system.

ii) 
Catalyst System (if so equipped)

4) 

Exhaust pipe stud.

i) 

Muffler.

ii) 

Catalytic converter (if so equipped).

iii) 
Miscellaneous Items Used in Above Systems

5) 

Vacuum,  temperature  and  time  sensitive  valves 

i) 

and switches.
Hoses, belts, connectors, and assemblies.

ii) 

Содержание 97906

Страница 1: ...uing improvements actual product may differ slightly from the product described herein Distributed exclusively by Harbor Freight Tools 3491 Mission Oaks Blvd Camarillo CA 93011 Visit our website at http www harborfreight com Read this material before using this product Failure to do so can result in serious injury Save this manual Copyright 2008 by Harbor Freight Tools All rights reserved No porti...

Страница 2: ...d Type Batteries 12 Technical Specifications 13 Mounting hole pattern 13 Shaft size type 13 Servicing 13 Maintenance Procedures 14 Engine Oil Change 14 Air Filter Element Maintenance 14 Spark Plug Maintenance 14 Fuel Filter Replacement if equipped 15 Cleaning Maintenance and Lubrication Schedule 15 After Initial 20 Operation Hour Period 16 Every 25 Operation Hours Thereafter 16 Every 50 Operation ...

Страница 3: ...ich if not avoided could result in minor or moderate injury NOTICE is used to address practices not related to personal injury CAUTION without the safety alert symbol is used to address practices not related to personal injury WARNING Read all instructions Failure to follow all instructions listed below may result in fire serious injury and or DEATH The warnings and precautions discussed in this m...

Страница 4: ...art pacemaker could cause pacemaker interference or pacemaker failure Caution is neces sary when near the engine s magneto or recoil starter Use only accessories that are recom 6 mended by Harbor Freight Tools for your model Accessories that may be suitable for one piece of equipment may become hazardous when used on another piece of equipment Do not operate in explosive atmo 7 spheres such as in ...

Страница 5: ...nt s operation If damaged have the equipment serviced before using Many ac cidents are caused by poorly main tained equipment Use the correct equipment for the 20 application Do not modify the equip ment and do not use the equipment for a purpose for which it is not in tended Service precautions Before service maintenance or 1 cleaning Turn the engine switch to its a OFF position Allow the engine ...

Страница 6: ...y power supply can back feed along the power lines and kill or injure utility workers working on the lines All connections from the Generator to 2 a load must be installed by a licensed electrician in compliance with all lo cal state and federal electrical codes and standards The generator must be grounded in 3 accordance with all relevant electrical codes and standards before opera tion Insulate ...

Страница 7: ...conductive object Use only Class BC or Class ABC fire 3 extinguishers on electrical fires Do not overload the generator Over 4 loading can cause fires in the electri cal cords in addition to generator and appliance damage Service Keep all electrical equipment clean 1 and dry Replace any wiring where the insulation is damaged Replace terminals that are worn or corroded Keep terminals clean and tigh...

Страница 8: ... damage to the engine and any other devices used with this product Unpacking When unpacking check to make sure that the item is intact and undamaged If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this manual as soon as possible Set Up Instructions Read the entire Important Safety Information section at the beginning of this manual including ...

Страница 9: ...nt be ing powered to reduce the length of extension cords Grounding Connect a 6 AWG grounding wire 1 not included from the Grounding Point 55a on the Generator to a grounding rod not included that has been driven at least 24 inches into the ground The grounding rod must be a copper or brass rod which can adequately ground the Generator Only a trained and licensed electri cian should perform this p...

Страница 10: ...ck the oil level The oil level should be between the high and low marks on the dipstick If the oil level is below the low mark 3 add the appropriate type of oil until the oil level is between the high and the low marks Oil type 32 F or above SAE 10W30 Below 32 F SAE 5W30 Replace the Oil Dipstick 4 CAUTION Do not run the engine with too little or too much oil The engine will be permanently damaged ...

Страница 11: ...ver to its RUN position IMPORTANT Allow the engine to run 7 at no load until warm 1 5 minutes with no load after each start up to al low the engine to stabilize Break in Period Breaking in the engine will help to 1 ensure proper equipment and engine operation and will extend the en gine s lifespan The warranty is void if the engine is not broken in properly The first 20 hours of operation is the b...

Страница 12: ...n handling Installing an inline regulator is recom 5 mended before charging Lead acid batteries are hazardous 6 Follow all instructions safety precau tions and charging procedures in cluded with the battery Start the Generator with no loads 7 attached Connect the clamps on the Battery Charging Cord 1a to the battery to be charged first red clamp to positive terminal and black clamp to negative ter...

Страница 13: ...ine Oil Type SAE 10W30 above 32 F SAE 5W30 at 32 F or below Capacity 0 42 Quarts Spark Plug Type E6TC DENSO W2OFP U Gap 0 6 0 7mm Valve Clearance Intake 0 15mm Exhaust 0 2mm Speed Maximum 3 600 RPM Mounting hole pattern mm mm M8 size thread hole 4 5 depth Shaft size type Servicing To prevent serious injury from accidental starting Turn the Power Switch of the equipment to its OFF position wait for...

Страница 14: ...e proper level follow 4 ing the instructions under the Starting the Engine section Air Filter Element Maintenance Wipe off the air cleaner cover 1 The air cleaner cover is held in place 2 by a wing nut or clamps Remove it Remove the air filter element 3 Cleaning 4 For paper filter elements To prevent injury from dust and debris wear ANSI approved safety goggles NIOSH approved dust mask respirator ...

Страница 15: ...d dust mask respirator and nitrile gloves Close fuel valve leading from gas 3 tank completely Take note of the fuel filter s orienta 4 tion Place a suitable container under the 5 fuel filter Disconnect the fuel lines leading to 6 and from the fuel filter and allow fuel to drain onto the container Install new fuel filter in the same 7 orientation Make sure to properly secure both fuel lines Clean u...

Страница 16: ...ith a fuel stabilizer intended for long term engine stor age not included After filling run engine for about 5 10 minutes to cir culate the treated gasoline through the carburetor Wait for engine to cool before proceeding Clean out area around spark plug c Remove spark plug and pour one tablespoon of engine oil into cylinder through spark plug hole Reinstall spark plug but leave spark d plug wire ...

Страница 17: ... and set choke to start position Clean or replace fuel filter 8 Ignition spark Related Spark plug wire not connected 1 securely Spark plug electrode wet or dirty 2 Incorrect spark plug gap 3 Spark plug wire or spark plug 4 broken Incorrect spark timing or faulty 5 ignition system Ignition spark Related Connect spark plug wire properly 1 Clean spark plug 2 Correct spark plug gap 3 Replace spark plu...

Страница 18: ...asoline Test replace fuel tank cap 3 Properly adjust idle speed 4 Have qualified technician diagnose 5 and service engine Engine knocks Old or low quality gasoline 1 Engine overloaded 2 Incorrect spark timing deposit 3 buildup worn engine or other mechanical problems Fill fuel tank with fresh 89 octane 1 unleaded gasoline Do not exceed equipment s load 2 rating Have qualified technician diagnose 3...

Страница 19: ... 50a Panel 1 51a Bolt M6x25 4 52a Power Switch 1 53a AC Circuit Protector 1 54a AC Outlet 2 55a Grounding Point 1 57a Battery Charging Socket 1 59a DC Circuit Protector 1 60a Rubber Gasket 1 61a Bracket for Capacitor 1 PLEASE READ THE FOLLOWING CAREFULLY The manufacturer and or distributor has provided the parts list and assembly diagram in this manual as a reference tool only Neither the manufact...

Страница 20: ...Page 20 SKU 97906 For technical questions please call 1 800 444 3353 ASSEMBLY DIAGRAM REV 09b ...

Страница 21: ... Piston Ring Set 1 39 Piston 1 40 Piston Pin 1 41 Piston Pin Clip 18mm 2 42 Connecting Rod Assembly 1 43 Connecting Rod Assembly 1 44 Connecting Rod Assembly 2 45 Cylinder Head Gasket 1 46 Oil Seal 1 47 Flange Bolt M8x25 6 48 Dipstick 1 49 Crankcase Cover 1 50 Ball Bearing 6303 1 51 8x14 Dowel Pin 2 52 Case Cover Packing 1 53 Camshaft 1 Engine PARTS LIST Part Description Qty 54 Valve Lifter 2 55 C...

Страница 22: ...Page 22 SKU 97906 For technical questions please call 1 800 444 3353 Engine diagram ...

Страница 23: ...epaired products at our expense but if we determine there is no defect or that the defect resulted from causes not within the scope of our warran ty then you must bear the cost of returning the product This warranty gives you specific legal rights and you may also have other rights which vary from state to state 3491 Mission Oaks Blvd PO Box 6009 Camarillo CA 93011 800 444 3353 Emission Control Sy...

Страница 24: ...e filed in accordance with the provi sions of the HFT warranty policy explained in the box at the top of the previous page HFT shall not be liable for any loss of use of the engine for any alternative usage for any damage to goods loss of time or inconvenience Warranty coverage shall also be excluded for any part which fails malfunctions or is damaged due to failure to follow the maintenance and o...

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