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SKU 55594

For technical questions, please call 1-800-444-3353.

Page 6

5.

Do not perform welding or cutting operations near chlorinated hydrocarbon
vapors produced by degreasing or painting.  

The heat generated by arc rays

can react to form phosgene, a highly toxic gas.

6.

Irritation of the eyes, nose, and throat are symptoms of inadequate
ventilation.  

Take immediate steps to improve ventilation.  Do not continue

operations if symptoms persist.

7.

When welding or cutting in small areas, the operator should be externally
accompanied by another person (standing 

near the enclosed work area) to

observe accident prevention procedures.

8.

When welding or cutting, be aware that high frequency radiation may be
produced which can interfere with radio navigation, safety devices,
computers, and communications equipment.  

Before operating, have a

qualified technician check out that possibility.

9.

Keep high frequency source doors and panels tightly shut.  

Keep spark

gaps at the correct settings.  Use proper grounding and shielding to minimize the
possibility of interference.  Keep all cables close together and close to the
ground.  Locate the welding or cutting operation as far as possible from sensitive
electronic equipment, or have the electronic equipment shut down temporarily.

10.

Prevent accidental fires.  

Remove any combustible material from the work

area.  When possible, move the work to a location well away from combustible

to protect head and neck.  Use aprons, cape, sleeves and shoulder covers, and
bibs designed and approved for welding procedures.  When welding overhead or
in confined spaces, wear flame resistant ear plugs or ear muffs to keep sparks
out of ears.

4.

Avoid overexposure to fumes and gases.  

Always keep your head out of the

fumes.  Do not breathe the fumes.  Use enough ventilation or exhaust, or both, to
keep fumes and gases from your breathing zone and general area.  Where
ventilation is questionable, have a qualified technician take an air sampling to
determine the need for corrective measures.  Use mechanical ventilation to
improve air quality.  If engineering controls are not feasible, use an approved
respirator.  Work in a confined area only if it is well ventilated, or while wearing an
air-supplied respirator.  Follow OSHA guidelines for 

Permissible Exposure Limits

(PEL’s) for various fumes and gases.  Follow the American Conference of
Governmental Industrial Hygienists recommendations for 

Threshold Limit Values

(TLV’s) for fumes and gases.  Have a recognized specialist in Industrial Hygiene
or Environmental Services check the operation and air quality and make
recommendations for the specific welding situation.

Содержание 55594

Страница 1: ...yright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor F...

Страница 2: ...npacking check to make sure all the parts shown on the Parts List on page 20 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this m...

Страница 3: ...t fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power su...

Страница 4: ...Always wear eye protection Dusk mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOL USE AND CARE 16 Use clamps not included or other practical ways t...

Страница 5: ...ection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock burns or other injury SPECIFIC SAFETY...

Страница 6: ...r have the electronic equipment shut down temporarily 10 Prevent accidental fires Remove any combustible material from the work area When possible move the work to a location well away from combustibl...

Страница 7: ...ding make a thorough examination for evidence of fire Be aware that easily visible smoke or flame may not be present for some time after the fire has started Do not weld in atmospheres containing dang...

Страница 8: ...Keep the Power Cord away from heated surfaces 23 Always turn off the Welder in the event of a power failure 24 Significant DC electrical voltage exists after turning off and unplugging the Welder Disc...

Страница 9: ...ee prong grounding Plug The Plug must be connected to a properly grounded Outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity...

Страница 10: ...ollowing illustration See Figure A FIGURE A THREE PRONG PLUG 120 VOLT GROUNDED ELECTRICAL OUTLET THIS PRODUCT USES A THREE PRONG PLUG DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS 1 Tools marked D...

Страница 11: ...d See Figure C 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Figure C 6 If you are using an ext...

Страница 12: ...Volts Alternating Current Amperes No Load Revolutions per Minute RPM FIGURE D NOTE For additional information regarding the parts listed in the following pages refer to the Assembly Diagram on page 21...

Страница 13: ...Ground Clamp Make sure the Handle Grip covers the area where the Ground Cable is attached to the Ground Clamp See Figure F 6 NOTE The Welder produces powerful electrical currents It is critical that y...

Страница 14: ...rode Cable to the Electrode Handle by tightening the Screw onto the end of the Electrode Cable See Figure G 5 With the Electrode Cable secured to the Electrode Holder 27 slide the Handle Grip over the...

Страница 15: ...e Shield 26 See Figure H FACE SHIELD 26 FACE SHIELD HANDLE LENS LENS HOLDER BRACKET FIGURE H OPERATING INSTRUCTIONS Welding Equipment Duty Cycle And Overheating 1 IMPORTANT Welding longer than the rat...

Страница 16: ...yed action type circuit breaker or fuses See Figure I amperage or voltage or duty cycle before welding 4 This Welder at its 10 at 55 AMPs duty cycle low can run continuously under load for 1 minute ou...

Страница 17: ...tilt the Electrode forward at an angle of approximately 30 degrees and hold it at a distance from the workpiece equal to the diameter of the Electrode See Figure I 9 NOTE The Thermal Protection Indic...

Страница 18: ...llows A The speed at which you advance along the weld B The length of arc C The rate of amperes at which you are welding Adjusting one or more of these three factors can help increase the quality of w...

Страница 19: ...r AC welding Electrode 8 Use a rod of 0 078 diameter maximum INSPECTION MAINTENANCE AND CLEANING 1 WARNING Make sure the Power Switch 9A is in its OFF position Unplug the Power Cord Plug from its elec...

Страница 20: ...ND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARIS...

Страница 21: ...AM NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts 1 2 3 4 5 6 7 8 9A 10 11 12 13 9B 14 15 16 17 18 19 20 21 22 22 23 22 24...

Страница 22: ...SKU 55594 For technical questions please call 1 800 444 3353 Page 22 ELECTRICAL SCHEMATIC...

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