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SKU 55594

For technical questions, please call 1-800-444-3353.

Page 7

materials.  If relocation is not possible, protect the combustibles with a cover
made of fire resistant material.  Remove or make safe all combustible materials
for a radius of 35 feet (10 meters) around the work area.  Use a fire resistant
material to cover or block all open doorways, windows, cracks, and other
openings.  Enclose the work area with portable fire resistant screens.  Protect
combustible walls, ceilings, floors, etc., from sparks and heat with fire resistant
covers.  If working on a metal wall, floor, ceiling, etc., prevent ignition of
combustibles on the other side by moving the combustibles to a safe location.  If
relocation of the combustibles is not possible, designate someone to serve as a
fire watch, equipped with a fire extinguisher, during the welding process and at
least one half hour after the welding is completed.  Do not place the torch on any
material other than bare concrete until the torch is completely cooled.  Do not
weld on materials having a combustible coating or combustible internal structure
such as walls or ceilings, without an approved method for eliminating the hazard.
Do not dispose of hot slag in containers holding combustible materials.  Keep a
fire extinguisher nearby, and know how to use it.  After welding, make a thorough
examination for evidence of fire.  Be aware that easily visible smoke or flame
may not be present for some time after the fire has started.  Do not weld in
atmospheres containing dangerously reactive or flammable gasses, vapors,
liquids, and dust.  Provide adequate ventilation in work areas to prevent
accumulation of flammable gases, vapors, or dust.  Do not apply heat to a
container that has held an unknown substance or a combustible material whose
contents, when heated, can produce flammable or explosive vapors.  Clean and
purge containers before applying heat.  Vent closed containers, including
castings, before preheating or welding.

11.

Read and understand all instructions and safety precautions as outlined in
the manufacturer’s manual for the material you will weld.

12.

Industrial applications must follow OSHA requirements.

13.

Never plug the Power Cord of this product into an electrical outlet while
standing on a wet or damp surface.

14.

Connect the earth ground as near as possible to the operating area.

  Earth

connections to structural parts of the building or other places distant to the
operating area will reduce their effectiveness and increase the danger of electric
shock.

15.

In addition to grounding the workpiece with the Welder Grounding Clamp,
an earth grounding of the workpiece is recommended.

  Ground it directly to

an earth pipe or grounding rod with a separate cable of appropriate size.

IMPORTANT: 

 Only a qualified, certified electrician should perform this

procedure.

Содержание 55594

Страница 1: ...yright 2005 by Harbor Freight Tools All rights reserved No portion of this manual or any artwork contained herein may be reproduced in any shape or form without the express written consent of Harbor F...

Страница 2: ...npacking check to make sure all the parts shown on the Parts List on page 20 are included If any parts are missing or broken please call Harbor Freight Tools at the number shown on the cover of this m...

Страница 3: ...t fit contact a qualified electrician to install a polarized outlet Do not change the plug in any way Double insulation eliminates the need for the three wire grounded power cord and grounded power su...

Страница 4: ...Always wear eye protection Dusk mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions TOOL USE AND CARE 16 Use clamps not included or other practical ways t...

Страница 5: ...ection Maintenance And Cleaning section of this manual Use of unauthorized parts or failure to follow maintenance instructions may create a risk of electric shock burns or other injury SPECIFIC SAFETY...

Страница 6: ...r have the electronic equipment shut down temporarily 10 Prevent accidental fires Remove any combustible material from the work area When possible move the work to a location well away from combustibl...

Страница 7: ...ding make a thorough examination for evidence of fire Be aware that easily visible smoke or flame may not be present for some time after the fire has started Do not weld in atmospheres containing dang...

Страница 8: ...Keep the Power Cord away from heated surfaces 23 Always turn off the Welder in the event of a power failure 24 Significant DC electrical voltage exists after turning off and unplugging the Welder Disc...

Страница 9: ...ee prong grounding Plug The Plug must be connected to a properly grounded Outlet If the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity...

Страница 10: ...ollowing illustration See Figure A FIGURE A THREE PRONG PLUG 120 VOLT GROUNDED ELECTRICAL OUTLET THIS PRODUCT USES A THREE PRONG PLUG DOUBLE INSULATED TOOLS TOOLS WITH TWO PRONG PLUGS 1 Tools marked D...

Страница 11: ...d See Figure C 5 If you are using one extension cord for more than one tool add the nameplate amperes and use the sum to determine the required minimum cord size See Figure C 6 If you are using an ext...

Страница 12: ...Volts Alternating Current Amperes No Load Revolutions per Minute RPM FIGURE D NOTE For additional information regarding the parts listed in the following pages refer to the Assembly Diagram on page 21...

Страница 13: ...Ground Clamp Make sure the Handle Grip covers the area where the Ground Cable is attached to the Ground Clamp See Figure F 6 NOTE The Welder produces powerful electrical currents It is critical that y...

Страница 14: ...rode Cable to the Electrode Handle by tightening the Screw onto the end of the Electrode Cable See Figure G 5 With the Electrode Cable secured to the Electrode Holder 27 slide the Handle Grip over the...

Страница 15: ...e Shield 26 See Figure H FACE SHIELD 26 FACE SHIELD HANDLE LENS LENS HOLDER BRACKET FIGURE H OPERATING INSTRUCTIONS Welding Equipment Duty Cycle And Overheating 1 IMPORTANT Welding longer than the rat...

Страница 16: ...yed action type circuit breaker or fuses See Figure I amperage or voltage or duty cycle before welding 4 This Welder at its 10 at 55 AMPs duty cycle low can run continuously under load for 1 minute ou...

Страница 17: ...tilt the Electrode forward at an angle of approximately 30 degrees and hold it at a distance from the workpiece equal to the diameter of the Electrode See Figure I 9 NOTE The Thermal Protection Indic...

Страница 18: ...llows A The speed at which you advance along the weld B The length of arc C The rate of amperes at which you are welding Adjusting one or more of these three factors can help increase the quality of w...

Страница 19: ...r AC welding Electrode 8 Use a rod of 0 078 diameter maximum INSPECTION MAINTENANCE AND CLEANING 1 WARNING Make sure the Power Switch 9A is in its OFF position Unplug the Power Cord Plug from its elec...

Страница 20: ...ND OR DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE BUYER THE BUYER ASSUMES ALL RISK AND LIABILITY ARIS...

Страница 21: ...AM NOTE Some parts are listed and shown for illustration purposes only and are not available individually as replacement parts 1 2 3 4 5 6 7 8 9A 10 11 12 13 9B 14 15 16 17 18 19 20 21 22 22 23 22 24...

Страница 22: ...SKU 55594 For technical questions please call 1 800 444 3353 Page 22 ELECTRICAL SCHEMATIC...

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