background image

Operating Guidelines 

Air Chicago (Standard/XW/XL/XXL)

3-14

Number of Operators

Generally,  only  one  operator  is  needed  to 

operate the Air Chicago. Its design and operation 

allows one operator to efficiently feed towels and 

other items and to retrieve folded pieces from the 

return conveyor for proper storage. This labor-

saving feature means other operators are free for 

other work.

Post the Standards

When  the  correct  standards  have  been 

established for each item, post them. Make up a 

chart that shows each item with:

The name or measurements that are 

commonly used to describe the item.
SIZE SELECT button to press.
Note if this item requires that one of 

the CHI panels functions be changed 

manually.
Whether to feed this item in the middle 

of the unit or centered on the edge of a 

primary fold ski.

By following posted standards, all operators 

will  use  the  best  techniques  for  maximum 

productivity.


Work Habits

Once  the  supervisor  has  established  the 

proper standards for using the Air Chicago, it is 

necessary to implement them. Maximum safety 

and productivity happens when operators:

Think safety first

Sort items into the established categories

Follow the standards for each category

Use good feeding technique at all times

Safety

The first priority of everyone in the laundry 

must be safety. The air permeable barrier and all 

safety guards and covers must be in place when 

the machine is operating. No one should ever put 

a hand into the machine while the power is on.

Sort Into Categories

The Air Chicago works best when one size 

is done at a time. Follow the posted standards 

and  sort  the  goods  into  the  size  categories 

established.

Standards for Each Category

The supervisor will post standards for each 

item to be processed.

Содержание Air Chicago Standard

Страница 1: ...AIR CHICAGO STANDARD XW XL XXL Towel Folder INSTRUCTION MANUAL...

Страница 2: ...Chicago Dryer Company Instruction Manual 3019 105b CHICAGO DRYER COMPANY 2200 N Pulaski Chicago Illinois USA 60639 3737 Telephone 773 235 4430 Fax 773 235 4439 www chidry com...

Страница 3: ...duction Chapter 2 Installation Chapter 3 Operating Guidelines Chapter 4 Preventive Maintenance Chapter 5 Operating Principles Chapter 6 Troubleshooting Chapter 7 Repair CHI PANEL BULLETIN PICTURE PART...

Страница 4: ...Standard XW XL XXL ii CHAPTER 1 INTRODUCTION 1 1 Warranty 1 2 1 2 Scope of Manual 1 2 1 3 Safety 1 3 Safe Work Habits 1 3 Safety Features 1 4 1 4 Equipment Description 1 6 Models and Model Designatio...

Страница 5: ...mpressed Air Supply Connection 2 6 Electrical Connection 2 7 Final Protective Wrapper Removal 2 9 2 3 Pre Operational Checkout 2 10 Security of Hardware 2 10 Compressed Air Supply Checkout 2 11 Ribbon...

Страница 6: ...STOP Buttons 3 2 Air Permeable Barriers Safety Guards 3 2 Safety Interlock Switches 3 3 Safety Labels 3 3 3 2 Operating Controls 3 4 CHI Panel 3 6 3 3 Daily Operating Procedures 3 7 Start Up 3 7 Hand...

Страница 7: ...5 Inspect Air Filter Drain 4 5 Check Air Pressure Settings 4 6 Check and Grease Stacker Door Bearings 4 7 Lubricate Stacker Door Linkages 4 8 Check Belt and Ribbon Condition and Tension 4 8 4 3 Monthl...

Страница 8: ...Air Reservoir 5 10 Air Valves Air Valve Solenoids 5 11 Air Cylinder 5 11 Air Manifolds Air Bars Air Jets 5 11 Pneumatic Clutch Brake 5 11 5 3 Mechanical System 5 12 Main Drive System 5 12 Primary Fol...

Страница 9: ...2 6 1 CHI Diagnostic Message Index 6 6 6 2 LED Diagnostics 6 8 6 3 Electrical 6 10 6 4 Mechanical 6 13 6 5 Primary Folding 6 14 6 6 First Crossfold 6 17 6 7 Second Crossfold 6 19 6 8 Stacker 6 20 6 9...

Страница 10: ...ent 7 12 Tracking Tape Overview 7 14 White Tracking Tape Replacement 7 15 Grey Tracking Tape Replacement 7 16 Riveted Tracking Tape Replacement 7 17 7 5 Chains and Belts 7 19 Main Drive Chain Tension...

Страница 11: ...Fold Ski Position Detect Proximity Sensor Replacement 7 35 Stacker Proximity Sensor Adjustment 7 36 Stacker Proximity Sensor Replacement 7 38 Primary Fold Skis Limit Switch Adjustment 7 39 7 8 Compres...

Страница 12: ...Daily Operating Procedures 3 4 Operating Techniques NOTE It is extremely important that daily operation of the unit be properly supervised at all times All operating and maintenance personnel must rea...

Страница 13: ...rocedures section Electrical Connection procedure Safety STOP Buttons Pressing any of the three red safety STOP buttons Figure 3 3 A immediately stops all rotating parts Twist to release reset a press...

Страница 14: ...s around the unit to keep operators and maintenance personnel alert in particular areas Figure 3 5 WARNING labels alert personnel that personal injury may result from not following recommended procedu...

Страница 15: ...utton G Safety STOP button H Pacing Light Option I JAM ALARM A Sounds to indicate jams in the unit It also alerts operators to check the CHI Panel display for diagnostic messages START button B Initia...

Страница 16: ...t JOG REVERSE button G MovestheribbonsoftheAirChicagobackward This should only be used brie y to clear a jam WARNING Never put hands into the machine while the power is on This is dangerous and unnece...

Страница 17: ...l Display in order to change settings The and buttons F and G are used to increase and decrease the various fold system settings The button is also used to reset the item counter The ENTER button H co...

Страница 18: ...in the switch lights and the CHI Panel begins its start up diagnostics Then the primary fold ribbons begin moving 1 2 3 4 5 Perform a safety check Press a red safety STOP button All moving parts shou...

Страница 19: ...cked out easily Turn power OFF at the main disconnect switch WARNING Never reach into the machine while it is running Serious injury could result Remove the jammed material by hand NOTE Frequent jammi...

Страница 20: ...kis 1 3 1 3 1 3 1st Air Blast 2nd Air Blast TOWEL Primary Fold Skis Figure 3 9 Position the towel so that it is centered on the edge of the left primary fold ski for a half primary fold Towel Primary...

Страница 21: ...half of the machine French fold items should be fed directly up the center of the unit 1 2 3 Manual Operation The programs preset with the SIZE SELECT buttons can be overridden to accommodate special...

Страница 22: ...error and where it occurred Programming Adjustment Testing The folder s operations are centrally operated through the CHI Chicago High Intelligence control panel The CHI Panel makes it easy to operate...

Страница 23: ...in the folder remain in memory and will be folded and counted when the folder resumes operation To resume operation press START 1 2 3 4 3 4 Operating Techniques Many factors are involved in producing...

Страница 24: ...perates most ef ciently when processing one type of item at a time Divide the goods into their categories by type Up to sixteen 16 programs may be entered For each category program one of the four SIZ...

Страница 25: ...on the edge of a primary fold ski By following posted standards all operators will use the best techniques for maximum productivity Work Habits Once the supervisor has established the proper standards...

Страница 26: ...re 3 8 Half primary folds are obtained by feeding the item on the left side of the Air Chicago Position the towel so that it is centered on the outside edge of the left primary fold ski as in Figure 3...

Страница 27: ......

Страница 28: ......

Страница 29: ......

Страница 30: ......

Страница 31: ......

Страница 32: ......

Страница 33: ...125 Conveyor Drive 2 HP kW 1 6 0 125 Electrical Frequency All Models 50 60 Hz Total Amps 6 0 5 5 3 0 2 7 2 2 Three Phase Voltage 208 230 380 460 575 Total Amps 17 0 8 5 Single Phase Voltage 115 230 C...

Страница 34: ......

Страница 35: ...ZE SAE 2 SAE 5 SAE 8 Cap Screws Brass Type 303 1 4 20 6 11 12 13 5 5 1 4 28 7 13 15 16 6 7 5 16 18 13 21 25 27 8 9 5 16 24 14 23 30 33 9 10 3 8 16 23 38 50 52 15 17 3 8 24 26 40 60 60 16 18 7 16 14 37...

Страница 36: ......

Страница 37: ...stic Message Index Troubleshooting 6 6 Function Checkout Installation 2 14 Operation C 3 Automatic Program Operation 3 10 C 4 Controls and Indicators C 3 Counters C 5 Jam Detection C 6 Manual Operatio...

Страница 38: ...Troubleshooting 6 24 Controls Operating See Operating Controls Controls and Indicators CHI Panel 3 6 C 3 Control System Electrical 5 6 CHI Panel 5 6 Communications and the Boards 5 6 Electrical Panel...

Страница 39: ...leshooting 6 17 Flatwork Condition General Operating Techniques 3 13 Folding Accuracy 3 9 Fold System Fold Operation 3 8 Automatic Operation 3 10 Counters 3 11 Folding Accuracy 3 9 Manual Operation 3...

Страница 40: ...ral Operating Tech niques 3 14 O Operating Controls 3 4 CHI Panel 3 6 C 3 Operating Techniques 3 12 Processing Standards 3 13 Work Habits 3 14 Operation CHI Panel C 3 Automatic Program C 4 Controls an...

Страница 41: ...i Position Detect 7 34 Stacker 7 36 Replacement Primary Fold Ski Position Detect 7 35 Stacker 7 38 R Repair Parts Availability 7 3 Safety Considerations 7 2 Return Conveyor Drive System 5 13 Ribbon Te...

Страница 42: ...9 Shut Down 3 12 Pause Operation 3 12 Site and Utility Requirements 2 2 Sort Into Categories Work Habits 3 14 Stacker Adjustment CHI Panel C 14 Door Air Cylinder Air Flow Adjustment 7 43 Bearings Chec...

Страница 43: ...chanical 6 13 Primary Folding 6 14 Second Crossfold 6 19 Sensor Function 6 22 Stacker 6 20 Symptoms 6 2 U Uncrating and Positioning 2 5 W Warranty 1 2 Watch and Listen for Anything Abnormal 4 2 Weekly...

Страница 44: ......

Отзывы: